ASTM A815 A815M-2014e1 Standard Specification for Wrought Ferritic Ferritic Austenitic and Martensitic Stainless Steel Piping Fittings《锻制铁素体 铁素体 奥氏体和马氏体不锈钢管道配件的标准规格》.pdf

1、Designation: A815/A815M 141Standard Specification forWrought Ferritic, Ferritic/Austenitic, and MartensiticStainless Steel Piping Fittings1This standard is issued under the fixed designation A815/A815M; the number immediately following the designation indicates the yearof original adoption or, in th

2、e case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTEEditorially corrected Table 1 in December 2015.1. Scope*1.1 This specification covers two gen

3、eral classes, WP andCR, of wrought ferritic, ferritic/austenitic, and martensiticstainless steel fittings of seamless and welded constructioncovered by the latest revision of Specification A960/A960M.Fittings differing from these standards may be furnished inaccordance with Supplementary Requirement

4、 S58 of Specifi-cation A960/A960M.1.1.1 Class WP fittings are subdivided into four subclasses:Classes WP-S, WP-W, WP-WX, and WP-WU. They aremanufactured to the requirements of Specification A960/A960M, and they shall have pressure ratings compatible with13.2. Class WP-S fittings are those manufactur

5、ed from seam-less product by a seamless method of manufacture (markedwith class symbol WP-S); Class WP-W fittings are those whichcontain welds where the fitting fabrication or constructionwelds have been radiographed (marked with class symbolWP-W); and Class WP-WX fittings are those which containwel

6、ds where all welds have been radiographed (marked withclass symbol WP-WX); and Class WP-WU fittings are thosewhich contain welds where all welds have been ultrasonicallytested (marked with class symbol WP-WU).1.1.2 Class CR fittings are those manufactured to therequirements of MSS SP-43, and they sh

7、all have pressureratings compatible with 13.3.1.2 This specification does not apply to cast fittings.1.3 Optional supplementary requirements are provided.When desired, one or more of these may be specified in theorder.1.4 This specification is expressed in both inch-pound unitsand in SI units. Howev

8、er, unless the order specifies theapplicable “M” specification designation SI units, the mate-rial shall be furnished to inch-pound units.1.5 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. Within the text, theSI units are shown in brackets. The val

9、ues stated in eachsystem may not be exact equivalents; therefore, each systemshall be used independently of the other. Combining valuesfrom the two systems may result in non-conformance with thestandard.2. Referenced Documents2.1 ASTM Standards:2A262 Practices for Detecting Susceptibility to Intergr

10、anularAttack in Austenitic Stainless SteelsA388/A388M Practice for Ultrasonic Examination of SteelForgingsA751 Test Methods, Practices, and Terminology for Chemi-cal Analysis of Steel ProductsA763 Practices for Detecting Susceptibility to IntergranularAttack in Ferritic Stainless SteelsA923 Test Met

11、hods for Detecting Detrimental IntermetallicPhase in Duplex Austenitic/Ferritic Stainless SteelsA960/A960M Specification for Common Requirements forWrought Steel Piping FittingsE165 Practice for Liquid Penetrant Examination for GeneralIndustry2.2 ASME Standards:3B16.9 Factory-Made Wrought Butt-Weldi

12、ng FittingsB16.11 Forged Fittings, Socket-Welding and Threaded2.3 MSS Standards:4MSS SP-43 Standard Practice for Light Weight StainlessSteel Butt-Welding FittingsMSS SP-79 Socket-Welding Reducer Inserts1This specification is under the jurisdiction of ASTM Committee A01 on Steel,Stainless Steel and R

13、elated Alloys and is the direct responsibility of SubcommitteeA01.22 on Steel Forgings and Wrought Fittings for Piping Applications and BoltingMaterials for Piping and Special Purpose Applications.Current edition approved Oct. 1, 2014. Published October 2014. Originallyapproved in 1983. Last previou

14、s edition approved in 2013 as A815/A815M13a.DOI: 10.1520/A0815_A0815M-14E01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onth

15、e ASTM website.3Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Two Park Ave., New York, NY 10016-5990, http:/www.asme.org.4Available from Manufacturers Standardization Society of the Valve and FittingsIndustry (MSS), 127 Park St., NE, Vienna, VA 22180

16、-4602, http:/www.mss-.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1MSS SP-83 Steel Pipe Unions, Socket-Welding andThreadedMSS SP-95 Swage(d) Nipples and Bull PlugsMSS

17、 SP-97 Integrally Reinforced Forged Branch OutletFittingsSocket Welding, Threaded and ButtweldingEnds2.4 ASME Boiler and Pressure Vessel Codes:3Section VIII Division ISection IX2.5 ASNT Standard:5SNT-TC-1A Recommended Practice for NondestructiveTesting Personnel Qualification and Certification3. Com

18、mon Requirements and Ordering Information3.1 Material furnished to this specification shall conform tothe requirements of Specification A960/A960M including anysupplementary requirements that are indicated in the purchaseorder. Failure to comply with the common requirements ofSpecification A960/A960

19、M constitutes nonconformance withthis specification. In case of conflict between this specificationand Specification A960/A960M, this specification shall pre-vail.3.2 Specification A960/A960M identifies the ordering infor-mation that should be complied with when purchasing materialto this specificat

20、ion.4. Materials4.1 The material for fittings shall consist of forgings, bars,plates, or seamless or welded tubular products that conform tothe chemical requirements in Table 1.4.2 The steel shall be melted by one of the followingprocesses:4.2.1 Electric furnace (with separate degassing and refining

21、optional),4.2.2 Vacuum furnace, or4.2.3 Electric furnace followed by vacuum or electroslag-consumable remelting.4.3 If secondary melting is employed, the heat shall bedefined as all ingots remelted from a primary heat.5. Manufacture5.1 FormingForging or shaping operations may be per-formed by hammer

22、ing, pressing, piercing, extruding, upsetting,rolling, bending, fusion welding, machining or by combinationof two or more of these operations. The forming procedureshall be so applied that it will not produce surface discontinui-ties deeper than 5 % of the specified nominal thickness of thefitting.5

23、.2 All classes of fittings shall be heat treated in accordancewith Section 6.5.3 Fittings ordered as Class WP-S shall be of seamlessconstruction and shall meet all requirements of SpecificationA960/A960M.5.4 Fittings ordered as Class WP-W shall meet the require-ments of Specification A960/A960M and

24、(1) shall have allwelds made by the fitting manufacturer and all pipe weldsmade with the addition of filler metal radiographically exam-ined throughout the entire length in accordance with ParagraphUW-51 of Section VIII, Division 1, of the ASME Boiler andPressure Vessel Code; and (2) shall not requi

25、re radiography ofthe starting pipe weld if the pipe was welded without theaddition of filler metal. In place of radiographic examination,welds made by the fitting manufacturer may be ultrasonicallyexamined in accordance with the code requirements stated in5.6.5.5 Fittings ordered as Class WP-WX shal

26、l meet the re-quirements of Specification A960/A960M and shall have allwelds, whether made by the fitting manufacturer or the startingmaterial manufacturer, radiographically examined throughouttheir entire length in accordance with Paragraph UW-51 ofSection VIII, Division I of the ASME Boiler and Pr

27、essureVessel Code. The radiography of welds for this class of fittingscan be done either prior to or after forming at the option of themanufacturer.5.6 Fittings ordered as Class WP-WU shall meet the re-quirements of Specification A960/A960M and shall have allwelds, whether made by the fitting manufa

28、cturer or the startingmaterial manufacturer, ultrasonically examined throughouttheir entire length in accordance with Appendix 12 of SectionVIII, Division 1 of ASME Boiler and Pressure Vessel Code.5.7 The radiography or ultrasonic examination for this classof fittings may be done at the option of th

29、e manufacturer, eitherprior to or after forming.5.8 Personnel performing NDE examinations shall be quali-fied in accordance with SNT-TC-1A.5.9 Fittings covered in Specification A960/A960M andordered as CR shall meet the requirements of SpecificationA960/A960M and do not require nondestructive examin

30、ation.5.10 All classes of fittings shall have the welders, weldingoperators, and welding procedures qualified under the provi-sions of Section IX of the ASME Boiler and Pressure VesselCode except that starting pipe welds made without the additionof filler metal do not require such qualification.5.11

31、 All joints welded with filler metal shall be finished inaccordance with the requirements of Paragraph UW-35 (a) ofSection VIII, Division 1, of the ASME Boiler and PressureVessel Code.5.12 Fittings machined from bar shall be restricted to NPS 4or smaller.5.12.1 All caps machined from bar shall be ex

32、amined byliquid penetrant in accordance with Practice E165.5.13 Weld buildup is permitted to dimensionally correctunfilled areas produced during cold forming of stub ends.Radiographic examination of the weld buildup shall not berequired provided that all of the following steps are adhered to:5.13.1

33、The weld procedure and welders or welding opera-tors meet the requirements of 5.10,5Available fromAmerican Society for Nondestructive Testing (ASNT), P.O. Box28518, 1711 Arlingate Ln., Columbus, OH 43228-0518, http:/www.asnt.org.A815/A815M 14125.13.2 Heat-treatment is performed after welding and pri

34、orto machining,5.13.3 All weld surfaces are liquid penetrant examined inaccordance with Appendix 8 of Section VIII, Division 1 of theASME Boiler and Pressure Vessel Code, and5.13.4 Repair of areas in the weld is permitted, but 5.13.1,5.13.2, and 5.13.3 must be repeated.5.14 Stub ends may be produced

35、 with the entire lap added asweld metal to a straight pipe section provided the weldingsatisfies the requirements of 5.10 for qualifications and Section6 for post weld heat treatment.5.14.1 Class WP-WRadiographic inspection of the weld isrequired (see 5.4).5.14.2 Class WP-WXRadiographic inspection o

36、f all weldsis required (see 5.5).5.14.3 Class WP-WUUltrasonic inspection of all welds isrequired (see 5.6).5.14.4 Class CRNondestructive examination is not re-quired (see 5.9).5.15 Stub ends may be produced with the entire lap addedby the welding of a ring, made from plate or bar of the samealloy gr

37、ade and composition, to the outside of a straight sectionof pipe, provided the weld is double welded, is a fullpenetration joint, satisfies the requirements of 5.10 for quali-fications and Section 6 for post weld heat treatment.TABLE 1 Chemical RequirementsNOTE 1Where an ellipsis (. . .) appears in

38、this table, there is no requirement.Composition, %GradeAGradeWPGradeCRUNSC,maxMnBP,maxS,maxSi,maxNiBCr Mo CuBNBTi OtherFerritic SteelsWP27 CR27 S44627 0.010 0.75 0.020 0.020 0.40 0.50 25.027.50.751.500.20 0.015 . . . Cb0.050.20WP33 CR33 S44626 0.06 0.75 0.040 0.020 0.75 0.50 25.027.00.751.500.20 0.0

39、40 0.201.00(7(C+N) min.WP429 CR429 S42900 0.12 1.0 0.040 0.030 0.75 0.50 14.016.0. . . . .WP430 CR430 S43000 0.12 1.00 0.040 0.030 1.00 0.50 16.018.0. . . . .WP430TI CR430Ti S43036 0.10 1.00 0.040 0.030 1.00 0.75 16.019.5. . . . . . . . . (5C) min 0.75max.WP446 CR446 S44600 0.20 1.50 0.040 0.030 0.7

40、5 0.50 23.027.0. . 0.25 . .Ferritic/Austenitic SteelsWPS31803 CRS31803 S31803 0.030 2.00 0.030 0.020 1.0 4.56.521.023.02.53.5. . . 0.080.20. .WPS32101 CRS32101 S32101 0.040 4.06.00.040 0.030 1.00 1.351.7021.022.00.100.800.100.800.200.25. .WPS32202 CRS32202 S32202 0.030 2.00 0.040 0.010 1.00 1.002.80

41、21.524.00.45 . . . 0.180.26. .WPS32750 CRS32750 S32750 0.030 1.20 0.035 0.020 0.8 6.08.024.026.03.05.00.5 0.240.32. .WPS32950 CRS32950 S32950 0.030 2.00 0.035 0.010 0.60 3.55.226.029.01.002.50. . . 0.150.35. .WPS32760 CRS32760 S32760 0.030 1.00 0.030 0.010 1.00 6.08.024.026.0C3.04.0C0.501.000.200.30

42、C. W0.501.00WPS39274 CRS39274 S39274 0.030 1.00 0.030 0.020 0.80 6.08.024.026.02.503.50C0.200.800.240.32. W1.502.50WPS32550 CRS32550 S32550 0.04 1.50 0.040 0.030 1.00 4.56.524.027.02.93.91.502.500.100.25. .WPS32205 CRS32205 S32205 0.030 2.00 0.030 0.020 1.00 4.56.522.023.03.03.5. . . 0.140.20. .Mart

43、ensitic SteelsWP410 CR410 S41000 0.15 1.00 0.040 0.030 1.00 0.50max11.513.5. . . . .WPS41008 CRS41008 S41008 0.08 1.00 0.040 0.030 1.00 0.60 11.513.5. . . . .WPS41500 CRS41500 S41500 0.05 0.501.000.030 0.030 0.60 3.55.511.514.00.501.00. . . W0.501.00 Editorially corrected.ANaming system developed an

44、d applied by ASTM International.BMaximum unless otherwise indicated.C%Cr+3.3%Mo+16%N=40min.A815/A815M 14135.15.1 Class WP-WRadiographic inspection of all welds,made with the addition of filler metal is required (see 5.4).5.15.2 Class WP-WXRadiographic inspection of allwelds, made with or without the

45、 addition of filler metal, isrequired (see 5.5).5.15.3 Class WP-WUUltrasonic inspection of all welds,made with or without the addition of filler metal, is required(see 5.6).5.15.4 Class CRNondestructive examination is not re-quired (see 5.9).6. Heat Treatment6.1 Unless otherwise stated herein, heat

46、treatment shall beperformed after welding and in accordance with the require-ments of Table 2.6.1.1 No final heat treatment of welded fittings (HT-O)fabricated from ferritic/austenitic plate that has been heattreated as required by Table 2 for the particular grade, isrequired, provided material repr

47、esentative of the fittings, in-cluding base metal, weld metal, and heat affected zone, passesa Test Methods A923 Method B or C (See Note 1) corrosionevaluation per heat. Each fitting supplied under this require-ment shall be stenciled with the suffix HT-O.6.1.2 For materials not listed in Table 3 of

48、 Test MethodsA923, the HT-O provision does not apply.NOTE 1The Test Methods A923 test method (B or C) is at themanufacturers option, unless otherwise specified by the purchaser.6.2 All fittings machined directly from forgings or bars (see5.12), previously heat treated in accordance with the require-

49、ments specified in Table 2, need not be reheat treated.7. Chemical Composition7.1 The chemical composition of each cast or heat shall bedetermined and shall conform to the requirements of thechemical composition for the respective grades of materialslisted in Table 1. Methods and practices relating to chemicalanalyses required by this specification shall be in accordancewith Methods, Practices, and Definitions A751. Product analy-sis tolerances in accordance with Specification A960/A960M