ASTM A818-2006(2010) Standard Specification for Coppered Carbon Steel Wire《镀铜碳素钢丝的标准规格》.pdf

1、Designation: A818 06 (Reapproved 2010)Standard Specification forCoppered Carbon Steel Wire1This standard is issued under the fixed designation A818; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A numbe

2、r in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers coppered carbon steel wiresupplie

3、d in coils for general use. It may be produced harddrawn, annealed in process, or annealed at finish size. Thecoating is very thin and is not designed for protection againstcorrosion.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are provided

4、 forinformation only.2. Referenced Documents2.1 ASTM Standards:2A370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA510 Specification for General Requirements for WireRods and Coarse Round Wire, Carbon SteelA700 Practices for Packaging, Marking, and Loading Meth-ods for Steel P

5、roducts for ShipmentE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specifications2.2 U.S. Federal Standard:Fed. Std. No. 123 Marking for Shipments (Civil Agencies)32.3 U.S. Military Standards:MIL-STD-129 Marking for Shipment and Storage33. Terminology3.1 Definiti

6、ons of Terms Specific to This Standard:3.1.1 annealed coppered wirewire that may be either3.1.2 annealed-in-process wireat some stage before ap-plication of the copper, the steel wire is thermally treated andsubsequently coated with copper and redrawn. coated withcopper, drawn, and annealed at finis

7、h size, or drawn, annealedat finish size and then coppered.3.1.3 carbon steelsteel that has no minimum contentspecified or required for aluminum, chromium, cobalt, colum-bium, molybdenum, nickel, titanium, tungsten, vanadium, orzirconium or any other element added to obtain a desiredalloying effect;

8、 steel that has the specified minimum coppercontent that does not exceed 0.40 %; or the maximum contentfor any of the following elements that does not exceed thesepercentages: manganese 1.65, silicon 0.60, or copper 0.60.3.1.4 coppered steel wireproduced by cold drawing rod orwire that has been imme

9、rsed in a copper sulfate solution.3.1.5 hard drawn wirewire that is coppered and drawnwithout the use of thermal treatment.4. Ordering Information4.1 Orders for material under this specification shouldinclude the following information:4.1.1 Quantity (weight in pounds),4.1.2 Coated wire diameter, in

10、inches, to the third decimalpoint,4.1.3 Name of material (coppered carbon steel wire),4.1.4 Grade of steel,4.1.5 Condition (hard drawn, annealed in process, or an-nealed at finished size),4.1.6 Finish (lustrous or matte),4.1.7 Packaging requirements, and4.1.8 ASTM designation and year of issue.NOTE

11、1A typical ordering description is as follows: 40 000 lb,0.148-in. coppered carbon steel wire, Grade 1008, hard drawn, lustrousfinish in 600-lb catch-weight coils on tubular carriers to ASTM A818 .5. Materials and Manufacture5.1 The steel rod from which the wire is drawn shall bemanufactured by the

12、open-hearth, electric-furnace, or basic-oxygen process.1This specification is under the jurisdiction of ASTM Committee A05 onMetallic-Coated Iron and Steel Products and is the direct responsibility ofSubcommittee A05.12 on Wire Specifications.Current edition approved Nov. 1, 2010. Published March 20

13、11. Originallyapproved in 1983. Last previous edition approved in 2006 as A818 - 06. DOI:10.1520/A0818-06R10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the sta

14、ndards Document Summary page onthe ASTM website.3Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.5.2 Co

15、ppered wire may be supplied in any of the followingconditions: hard-drawn, annealed-in-process, or annealed.6. Mechanical Properties6.1 The coppered steel wire shall meet the tensile strengthrequirements shown in Table 1 when tested in accordance withMethods A370.6.2 Test specimens found to contain

16、a weld or an obviousdefect shall be discarded and another test specimen obtained toverify conformance to the tensile strength requirements.7. Dimensions and Tolerances7.1 The permissible variation in diameter of the copperedwire as represented by the test specimens shall be as indicatedin Specificat

17、ion A510.8. Coating Requirements Coating Requirements8.1 Due to the nature of the process, the thickness of thecopper coating is extremely thin. Therefore, there is norequirement for thickness of coating; the requirement is that thecoating be continuous.8.2 The coppered wire as represented by the te

18、st specimensshall be capable of being wrapped in a close helix at a rate notexceeding 15 turns/min around a cylindrical steel mandrelhaving a diameter equal to the diameter of the coated wirewithout cracking or flaking the copper coating to such an extentthat any copper can be removed by rubbing wit

19、h the barefingers. Loosening or detachment during the adhesion test ofsuperficial, small particles of copper formed by mechanicalpolishing of the surface of the coppered wire shall not beconsidered cause for rejection.9. Workmanship9.1 The coppered wire shall be free of slivers, scale, andother impe

20、rfections that would be detrimental to intended use.The copper coating shall be continuous and reasonably smooth.To ensure large continuous length coils, welds may be presentin the finished wire.10. Number of Tests and Retests10.1 Alot shall consist of all of the coils of wire of the samesize, type

21、and class, and shall be offered for inspection at onetime. A wire sample of sufficient length, approximately 4 ft.(1.2 m), shall be cut from either end of each coil selected fortests described in Sections 6, 8 and 9.10.2 The number of test specimens taken from the ends ofcoils during production to a

22、ssure compliance with Sections 6and 7 varies with the quality control procedures and themanufacturing facilities of each manufacturer, but is generallynot less than 10 % of the coils produced. For the purpose offinal product testing, one specimen from every ten coils orfraction thereof in a lot shal

23、l be selected at random, or a totalof seven specimens, whichever is less.10.3 Should one or more of the wire specimens fail anyrequirement, the lot shall be subjected to retest. For retestpurposes the original lot shall be regrouped into 50 coil lots orfractions thereof. Each lot shall be tested for

24、 the property inwhich the original sample failed to comply at a frequency of10 % or more so that the total number of tests is at least doublethe original. Any lot that exhibits a failure shall be rejected. Ifduring retesting an additional quality parameter is observed tobe defective, the lot of 50 i

25、s subject to rejection for that cause.The manufacturer may test each coil in the failed lot for theproperty in which failure occurred and reject only the noncon-forming coils.11. Inspection11.1 The manufacturer shall afford the inspector represent-ing the purchaser all reasonable facilities to satis

26、fy that thematerial is being furnished in accordance with this specifica-tion. All tests and inspections shall be made at the place ofmanufacture prior to shipment, unless otherwise specified, andshall be so conducted as not to interfere with the operation ofthe works.12. Rejection and Rehearing12.1

27、 Any rejection by the purchaser shall be reported to themanufacturer within a reasonable time from receipt of material.12.2 The material must be adequately protected and cor-rectly identified in order that the manufacturer may make aproper investigation.TABLE 1 Tensile Strength RequirementsWire Diam

28、eter,in. (mm)AWire ConditionHard Drawn,min,ksi (MPa)Annealed-in-Proc-ess, max,ksi (MPa)Annealed,Bmax,ksi (MPa)Grade 1006Less than 0.035 (0.89) . . . 95 (655) 60 (415)0.035 to 0.057 (0.89 to 1.46) 105 (725) 90 (620) 60 (415)0.058 to 0.085 (1.47 to 2.17) 90 (620) 90 (620) 60 (415)0.086 to 0.127 (2.18

29、to 3.27) 80 (550) 85 (585) 60 (415)0.128 to 0.177 (3.28 to 4.50) 70 (485) 80 (550) 60 (415)0.178 to 0.250 (4.51 to 6.35) 60 (415) 70 (485) 60 (415)Grades 1008 and 1010Less than 0.035 (0.89) . . . 95 (655) 70 (485)0.035 to 0.057 (0.89 to 1.46) . . . 90 (620) 65 (450)0.058 to 0.085 (1.47 to 2.17) 100

30、(690) 90 (620) 65 (450)0.086 to 0.127 (2.18 to 3.27) 85 (585) 90 (620) 65 (450)0.128 to 0.177 (3.28 to 4.50) 75 (517) 83 (570) 65 (450)0.178 to 0.250 (4.51 to 6.35) 65 (450) 75 (517) 65 (450)Grade 1015Less than 0.035 (0.89) . . . 95 (655) 75 (517)0.035 to 0.057 (0.89 to 1.46) . . . 95 (655) 70 (485)

31、0.058 to 0.085 (1.47 to 2.17) 105 (725) 95 (655) 70 (485)0.086 to 0.127 (2.18 to 3.27) 90 (620) 95 (655) 70 (485)0.128 to 0.177 (3.28 to 4.50) 80 (550) 85 (585) 70 (485)0.178 to 0.250 (4.51 to 6.35) 70 (485) 78 (540) 70 (485)Grades 1018 and 1020Less than 0.035 (0.89) . . . 100 (690) 75 (517)0.035 to

32、 0.057 (0.89 to 1.46) . . . 100 (690) 75 (517)0.058 to 0.085 (1.47 to 2.17) . . . 100 (690) 75 (517)0.086 to 0.127 (2.18 to 3.27) 105 (725) 100 (690) 75 (517)0.128 to 0.177 (3.28 to 4.50) 85 (585) 90 (620) 75 (517)0.178 to 0.250 (4.51 to 6.35) 75 (517) 82 (570) 75 (517)AFor the purpose of determinin

33、g conformance with this specification, anobserved value shall be rounded to the nearest 0.001 in. in accordance with therounding method of Practice E29.BAnnealed denotes annealed at finished size.A818 06 (2010)213. Marking, Packaging, and Loading for Shipment13.1 The size, name of product, grade and

34、 condition,ASTMspecification number, weight, and name or mark of the manu-facturer shall be indicated on a tag securely attached to eachcoil or package of wire.13.2 The coil weight, dimensions, and methods of packag-ing shall be as specified on the purchase order. Unlessotherwise specified, loading

35、for shipment shall be in accor-dance with Practices A700.13.3 When specified in the contract or order, and for directprocurement by or direct shipment to the U.S. Government,marking for shipment, in addition to requirements specified inthe contract or order, shall be in accordance with MIL-STD-129 f

36、or U.S. Military agencies and in accordance with Fed. Std.No. 123 for U.S. Government civil agencies.14. Keywords14.1 copper coated carbon steel wire; coppered wire; steelwire; wireASTM International takes no position respecting the validity of any patent rights asserted in connection with any item

37、mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical commit

38、tee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a mee

39、ting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive,

40、PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).A818 06 (2010)3