ASTM A901-2003 Standard Specification for Amorphous Magnetic Core Alloys Semi-Processed Types《半成品型非晶形磁芯合金的标准规范》.pdf

1、Designation: A 901 03Standard Specification forAmorphous Magnetic Core Alloys, Semi-Processed Types1This standard is issued under the fixed designation A 901; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revisio

2、n. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers the general requirements towhich flat-cast, amorphous, semi-processed, iron-base mag-netic core alloys

3、must conform.1.2 These alloys are produced by a rapid-quenching, direct-casting process, resulting in metals with noncrystalline struc-ture. The metallic alloys are made to meet specified maximumcore-loss values and are intended primarily for commercialpower frequency (50- and 60-Hz) applications in

4、 magneticdevices. Desirable core-loss and permeability characteristicsare developed by further heat treatment in a magnetic field bythe purchaser.2The heat treatment typically consists of heatingthe material to a temperature of 320 to 420C in a dry, inertatmosphere for 5 to 10 min, although soak tim

5、es of up to 2 hmay be used for large transformer cores. A magnetic field maybe required during annealing as designated by the producer.Exact optimum annealing conditions depend on the processingof the material and the size and shape of the device.1.3 Some of these alloys are sensitive to mechanical

6、stress.Care must be exercised in minimizing any stresses on thematerial in its final application, otherwise, its magnetic prop-erties will be impaired significantly.1.4 This specification is developed to aid in the purchase oftransformer grade amorphous strip. It provides the chemical,physical, and

7、magnetic parameters and procedures for qualitycontrol tests.1.5 The values stated in customary (cgs-emu and inch-pound) units are to be regarded as standard. The values givenin parentheses are mathematical conversions to SI units whichare provided for information only and are not consideredstandard.

8、NOTE 1For more information on procedures associated with thisspecification, refer to the following: Practices A 34/A 34M, A 664, A 700,and B 490; Test Methods A 370 and A 773.1.6 This standard does not purport to address the safetyconcerns associated with its use. It is the responsibility of theuser

9、 of this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM Standards:A 34/A 34M Practice for Sampling and Procurement Test-ing of Magnetic Materials3A 340 Terminology of Symbols and Def

10、initions Relating toMagnetic Testing3A 370 Test Methods and Definitions for Mechanical Testingof Steel Products4A 664 Practice for Identification of Standard ElectricalSteel Grades in ASTM Specifications3A 700 Practices for Packaging, Marking, and LoadingMethods for Steel Products for Domestic Shipm

11、ent5A 712 Test Method for Electrical Resistivity of Soft Mag-netic Alloys3A 773 Test Method for dc Magnetic Properties of MaterialsUsing Ring and Permeameter Procedures with dc Elec-tronic Hysteresigraphs3A 900 Test Method for Lamination Factor of AmorphousMagnetic Strip3B 490 Practice for Micromete

12、r Bend Test for Ductility ofElectrodeposits6C 693 Test Method for Density of Glass by Buoyancy7D 3455 Test Methods for Compatibility of ConstructionMaterials with Electrical Insulating Oil of PetroleumOrigin83. Terminology3.1 The terms and symbols used in this specification aredefined in Terminology

13、 A 340.1This specification is under the jurisdiction of ASTM Committee A06 onMagnetic Properties and is the direct responsibility of Subcommittee A06.02 onMaterial Specifications.Current edition approved May 10, 2003. Published June 2003. Originallyapproved in 1990. Last previous edition approved in

14、 1997 as A 901 97.2The process of heat treatment in a magnetic field is covered by a patent held byGeneral Electric Co. Interested parties are invited to submit information regardingthe identification of acceptable alternatives to this patented item to the Committeeon Standards, ASTM International H

15、eadquarters. Your comments will receivecareful consideration at a meeting of the responsible technical committee,1whichyou may attend.3Annual Book of ASTM Standards, Vol 03.04.4Annual Book of ASTM Standards, Vol 01.03.5Annual Book of ASTM Standards, Vol 01.05.6Annual Book of ASTM Standards, Vol 02.0

16、5.7Annual Book of ASTM Standards, Vol 15.02.8Annual Book of ASTM Standards, Vol 10.03.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4. Dimensions4.1 WidthTolerances on nominal as-cast strip shall be+0.004, 0.020 in. (+0.1 mm, 0.5 m

17、m) from specifiedpurchase width.4.2 ThicknessThe nominal thickness shall be 0.001 in.(0.025 mm) as measured by a 0.25-in. (6.35-mm) diameteranvil micrometer. The nominal thickness may vary 60.0002in. (60.005 mm), but the maximum thickness variation acrossthe width shall be within 610 % of the mean t

18、hickness, or asagreed upon between the purchaser and the producer.5. Material Requirements5.1 Amorphous magnetic core alloys are composed princi-pally of iron with small amounts of alloying elements such asboron and silicon. Other chemical elements are in residualamounts or can be added to improve f

19、abrication or the physicalor magnetic properties. The producer shall provide, on request,a statement of the nominal chemistry being supplied. Thenominal composition for one particular alloy, in weight per-cent, is: iron 92, silicon 5, and boron 3.6. Sampling6.1 A continuously cast strip in one coil

20、without breaks willconstitute one test lot. In practice, this may represent quantitiesup to 2200 lb (1000 kg), depending on the width of the strip.6.2 Test samples normally shall be taken from both ends ofthe continuous strip of each test lot. Other sample frequenciesmay be used as agreed upon by th

21、e producer and the purchaser.6.3 For small coils, less than 100 lb (45 kg), and for coilscontaining splices, the test lot shall be as agreed upon betweenthe producer and the purchaser.7. Physical and Mechanical Property Requirements7.1 DensityThe density shall be provided by the producerto a precisi

22、on of 60.05 g/cm3(650 kg/m3) as measured by TestMethod C 693.7.2 DuctilityStrip bend ductility, with free solidificationsurface facing inward, shall be such that a minimum 1-mlength of ribbon may be passed 180 around a 0.125-in.(3-mm) polished steel rod without cracking or fracture.7.3 Thermal Expan

23、sionThe nominal coefficient of ther-mal expansion shall be reported for the temperature range 40 to400C.7.4 Thermal ConductivityThe nominal value measuredacross the width shall be reported for temperatures of 25, 100,and 400C. The defined thermal conductivity of the materialshall not differ from the

24、 reported value by more than 620 %.7.5 Volume ResistivityThe nominal volume resistivityshall be reported as measured by Test Method A 712.7.6 Lamination FactorThe minimum lamination factor ofuncoated material shall be 77 % as measured in accordancewith Test Method A 900. The lamination factor for co

25、atedmaterial shall be as agreed between the producer and thepurchaser.7.7 SurfaceThe strip surface and edges shall have nowrinkles, dimples, cracks, folds, flakes, or other injuriousimperfections that would make the material unsuitable for thefabrication of transformer cores.7.8 EdgeThe strip edge s

26、hall have no slivers with amaximum dimension exceeding 0.004 in. (0.1 mm).7.9 CamberThe strip edge shall show no excessive lateralcurvature (camber). Maximum deviation from a straight line ofan 8-ft (2.4-m) strip edge shall not exceed 0.1 in. (2.5 mm).7.10 PinholesThe strip shall have no pinholes ex

27、ceeding0.08 in. (2.0 mm). Maximum hole frequency, visible against alight source, shall not be more than 1 per 3 in.2(19.4 3 104m2).8. Magnetic Property Requirements8.1 Test ProcedureThe magnetic quality of each batch ofmaterial (as defined in 6.1) shall be determined by obtainingtest samples from bo

28、th ends of a batch (or lot). These samplesshall be annealed in a dry, inert atmosphere with an appliedmagnetic field of at least 10 Oe (800 A/m) using the time andtemperature sequence recommended by the producer. Thesamples may be either in toroidal or flat strip form as agreedupon between the produ

29、cer and the purchaser.8.2 Amorphous magnetic core alloys are purchased tospecified maximum core loss requirements. The purchasershall make clear to the producer the limiting values of core lossrequired for the ordered material. For the nominal compositiongiven in 5.1, the guaranteed maximum core los

30、s is shown inTable 1.8.3 Depending upon the desired end use, other magneticproperties such as specific exciting power, saturation induction,residual induction, and coercive field strength may need to bespecified. The purchaser is responsible for specifying the limitson magnetic properties. The purch

31、aser shall also state whetherand what specific tests are required. The guaranteed magneticproperties for the nominal composition given in 5.1 are shownin Table 1.9. Product Uniformity Verification9.1 Since it is assumed that the process will give “essen-tially identical properties to all parts of a

32、coil,” and that testsamples are taken at only both ends of a coil, it remains for theproducer to verify the uniformity of this product. At regulartime intervals, the producer shall perform appropriate tests atTABLE 1 Magnetic Property Requirements for the Nominal Composition of Fe92B3Si5TestTemperat

33、ure,CMinimum DC Induction, Hm= 10 Oe (800 A/m)Maximum DC CoerciveField Strength (Hc)Hm=1Oe (80 A/m)Minimum DC ResidualInduction (Br)Hm=1Oe (80 A/m)Maximum 60 Hz Core Loss(Pc(B:f) 14.0 kG (1.40 T)Maximum 60 Hz SpecificExciting Power (Pz(B:f)14.0 kG (1.40 T)25 15.4 kG (1.54 T) 40 mOe (3.2 A/m) 12.0 kG

34、 (1.20 T) 0.114 W/lb (0.251 W/kg) 0.50 VA/lb (1.1 VA/kg)85 14.7 kG (1.47 T) 100 14.5 kG (1.45 T) A901032regular (length) intervals to verify the uniformity of magneticand mechanical properties throughout the length of a coil.9.2 Verification of uniformity test results as obtained in 9.1shall be made

35、 available to the purchaser when requested.10. Packaging and Marking10.1 The strip shall be free from rust, fingerprints, andgrease. No continuous indication of oxide shall be visible alongthe surface or edges of the strip.10.2 SpoolThe inside diameter of the spool hub shall be9.0 6 0.1 in. (229 6 3

36、 mm). The outside diameter of the stripwound on this spool shall be at least 30 in. (762 mm) and shallnot exceed 35 in. (890 mm).10.3 There shall be no more than three breaks in the stripper spool. At any break, the strip ends shall be sheared square,butted, and joined with tape which shall extend s

37、ubstantiallyacross the width of the strip, but not beyond the strip edges.10.3.1 The tape shall have the following characteristics:tape thickness no greater than the strip thickness; tape basematerial and adhesive capable of withstanding the normalcore-annealing cycle without significant detriment t

38、o tape andstrip; tape tensile strength and adhesive shear strength suffi-cient to withstand normal core-processing tension and accel-eration; and tape base material and adhesive compatible withtransformer oil when tested in accordance with Test MethodD 3455.10.4 The strip shall be manufactured and w

39、ound on thespool in a manner such that, when the strip is removed from thespool, the edge of the strip will be perpendicular to the axis ofthe spool with no tendency to curve to one side.10.5 The strip shall be packed to prevent physical damageduring shipment. The packaging techniques used shall per

40、mitweather-protected storage at the purchasers site for a period ofsix months without degradation of the material.10.6 The amorphous metal will be placed on a pallet withthe spool axis perpendicular to the pallet allowing handling byfork truck. Unpacking will involve only strap cutting and nonail wi

41、thdrawal.10.7 MarkingTo provide traceability, each spool shall bemarked, in an agreed manner, with reference number allowingidentification of the material cast.11. Testing11.1 Test ReportsThe producer shall furnish certified testreports assuring compliance with the requirements of thisspecification.

42、11.2 RejectionAfter establishment of a mutually accept-able sampling and test procedure, the purchaser may, at hisoption, sample test incoming material for any characteristicdefined by this specification and accept or reject material basedupon these sample tests.12. Keywords12.1 amorphous; coercive

43、field strength; core loss; induc-tion; residual induction; specific exciting powerAPPENDIX(Nonmandatory Information)X1. TYPICAL PHYSICAL PROPERTIESX1.1 Typical physical properties for the composition givenin 5.1 are listed in Table X1.1. The data provided are forinformation only and are not requirem

44、ents in this specification.TABLE X1.1 Typical Physical PropertiesNOTE 1Impurities, particularly carbon, play a major role in the agingof electrical steels, the principal cause for which are interstitial migrationand grain boundary precipitation. Accelerated (200 days at 543K) andlong-term (14 years

45、at 400K) aging studies have shown that the agingcharacteristics of metallic glasses (that is, amorphous magnetic corealloys) are not adversely influenced by the presence of carbon in the alloychemistry. The likely reason for this is that amorphous alloys do notcontain either crystals or grain bounda

46、ries. See Ramanan, V.R.V., et al.,Journal of Applied Physics, Vol 73, No. 10, May 15, 1993, p. 5366.Density 7.20 6 0.05 g/cm3(7200 6 50 kg/m3)Thermal expansion 6 m/mKThermal conductivity 0.0140.024 cal/(scmC) (6 to 10W/(mK)Volume resistivity 120 Vcm (1.20 3 106Vm)Crystallization temperatureA550CCuri

47、e temperatureA420CADetermined by differential scanning calorimetry (DSC) at a heating rate of20C/min.A901033ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised t

48、hat determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapp

49、roved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive,