ASTM B103 B103M-2010 Standard Specification for Phosphor Bronze Plate Sheet Strip and Rolled Bar《磷青铜厚板材、薄板材、带材和轧制棒材标准规范》.pdf

1、Designation: B103/B103M 10Standard Specification forPhosphor Bronze Plate, Sheet, Strip, and Rolled Bar1This standard is issued under the fixed designation B103/B103M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year of las

2、t revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification establishes copper-t

3、in alloy (phosphorbronze), copper-tin-lead alloy (leaded phosphor bronze), andcopper-tin-lead-zinc alloy (bearing bronze), plate, sheet, strip,and rolled bar. The phosphor bronzes commonly are used fordeep drawing into bellows and stamping and forming intospring devices and into terminals and connec

4、tors for electricalapparatus because they combine high strength with highelongation. The leaded phosphor bronzes are used wherestrength, corrosion resistance, and machinability are required.The bearing bronze is used in bushings, bearings, and load-bearing thrust washers. The following alloys are co

5、vered:Copper AlloyUNS No.2Nominal Composition, % Previously UsedDesignationCopper Tin Zinc LeadC51000 95 5 . . . . . . A1C51100 96 4 . . . . . . AC51180 96 4 . . .C51900 94 6 . . . . . .C52100A92 8 . . CC52180 92 8 . . . . . . . . .C52400 90 10 . . . . . . DC53400 94 5 . . . 1 B1C54400 88 4 4 4 B2_A

6、SAE Specification CA 521 conforms to the requirements of UNS No. C52100.NOTE 1All of the above alloys contain small amounts of phosphorus,used as a deoxidant in melting, and to enhance the mechanical properties.1.2 The values stated in either SI units or inch-pound unitsare to be regarded separately

7、 as standard. The values stated ineach system may not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.2. Referenced Documents2.1 ASTM Standards:3B248 Specification for General Re

8、quirements for WroughtCopper and Copper-Alloy Plate, Sheet, Strip, and RolledBarB248M Specification for General Requirements forWrought Copper and Copper-Alloy Plate, Sheet, Strip, andRolled Bar (Metric)B601 Classification for Temper Designations for Copperand Copper AlloysWrought and CastB846 Termi

9、nology for Copper and Copper AlloysE8 Test Methods for Tension Testing of Metallic MaterialsE8M Test Methods for Tension Testing of Metallic Materi-als Metric4E54 Test Methods for ChemicalAnalysis of Special Brassesand Bronzes4E62 Test Methods for Chemical Analysis of Copper andCopper Alloys (Photom

10、etric Methods)4E75 Test Methods for Chemical Analysis of Copper-Nickeland Copper-Nickel-Zinc Alloys4E255 Practice for Sampling Copper and Copper Alloys forthe Determination of Chemical CompositionE478 Test Methods for ChemicalAnalysis of CopperAlloysE527 Practice for Numbering Metals and Alloys in t

11、heUnified Numbering System (UNS)3. Terminology3.1 DefinitionsFor definitions of terms used in this speci-fication, refer to Terminology B846.4. Ordering Information4.1 Contracts or purchase orders for product under thisspecification should include the following information:4.1.1 ASTM designation and

12、 year of issue (for example,B103/B103M 04);1This specification is under the jurisdiction ofASTM Committee B05 on Copperand CopperAlloys and is the direct responsibility of Subcommittee B05.01 on Plate,Sheet, and Strip.Current edition approved April 1, 2010. Published May 2010. Originallyapproved in

13、1936. Last previous edition approved in 2009 asB103/B103M 09. DOI: 10.1520/B0103_B0103M-10.2The UNS system for copper and copper alloys (see Practice E527) is a simpleexpansion of the former standard designation system accomplished by the additionof a prefix “C” and a suffix “00.” The suffix can be

14、used to accommodatecomposition variations of the base alloy.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4

15、Withdrawn. The last approved version of this historical standard is referencedon www.astm.org.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.1.2 Copper Alloy UNS No

16、. designation (for example,C51000);4.1.3 Temper (Section 8);4.1.4 Dimensions: thickness, width, length, and so forth(Section 12);4.1.5 Form: plate, sheet, strip, or rolled bar;4.1.6 How furnished: coils, specific length or stock lengths,with or without ends;4.1.7 Quantity: total weight each form, te

17、mper, and size;and,4.1.8 When material is purchased for agencies of the U.S.Government (Section 11).4.2 The following options are available under this specifi-cation and should be specified in the contract or purchase orderwhen required.4.2.1 Type of edge: slit, sheared, sawed, square corners,round

18、corners, rounded edges, or full rounded edges;4.2.2 Width and straightness tolerances (Section 12);4.2.3 Heat identification or traceability details;4.2.4 Certification, and4.2.5 Mill test report.5. General Requirements5.1 The following sections of Specification B248 constitutea part of this specifi

19、cation.5.1.1 Terminology,5.1.2 Materials and Manufacturing,5.1.3 Workmanship, Finish, and Appearance,5.1.4 Sampling, Except for Chemical Analysis,5.1.5 Number of Tests and Retests,5.1.6 Specimen Preparation,5.1.7 Test Methods, Except for Chemical Analysis,5.1.8 Significance of Numerical Limits,5.1.9

20、 Inspection,5.1.10 Rejection and Rehearing,5.1.11 Certification,5.1.12 Test Reports (Mill),5.1.13 Packaging and Package Marking, and5.1.14 Supplementary Requirements.5.2 In addition, when a section with a title identical to thatreferenced in 5.1, appears in this specification, it containsadditional

21、requirements, which supplement those appearing inSpecification B248.6. Materials and Manufacture6.1 Materials:6.1.1 The material of manufacture shall be a cast bar, cake,slab, or Copper Alloy UNS No. C51000, C51100, C51180,C51900, C52100, C52180, C52400, C53400, or C54400 asspecified in the ordering

22、 information.6.1.2 In the event heat identification or traceability isrequired, the purchaser shall specify the details desired.NOTE 2Because of the discontinuous nature of the processing ofcastings into wrought products, it is not always practical to identify aspecific casting analysis with a speci

23、fic quantity of finished material.6.2 Manufacture:6.2.1 The product shall be manufactured by such hot work-ing, cold working, and annealing processes as to produce auniform wrought structure in the finished product.6.2.2 The product shall be hot or cold worked to the finishedsize and subsequently an

24、nealed, when required, to meet thetemper properties specified.6.2.3 EdgesSlit edges shall be furnished unless otherwisespecified in the contract or purchase order.7. Chemical Composition7.1 The materials shall conform to the chemical composi-tional requirements specified in Table 1 for the copper al

25、loyUNS No. designation specified in the order.7.2 These composition limits do not preclude the presenceof other elements. Limits for unnamed elements may beestablished and analysis required by agreement between manu-facturer or supplier and purchaser.7.3 Copper, specified as the “remainder,” may be

26、taken asthe difference between the sum of all the elements analyzedand 100 %. When all the elements in Table 1 are analyzed, thesum of results for each alloy shall be 99.5 % min.8. Temper8.1 M20 (as Hot-Rolled Material)The standard temper ofsheet and plate produced by hot rolling and is as designate

27、d inTable 2.8.2 H (Rolled Material)The standard tempers of rolledmaterial are as designated in Table 2 with prefix “H.” Formerdesignations and the standard designations as defined inClassification B601 are shown.NOTE 3The properties of special and nonstandard tempers are subjectto agreement between

28、the manufacture and purchaser.8.3 O60 (Annealed)The standard temper is O60 (soft), asindicated in Table 2.TABLE 1 Chemical RequirementsComposition, %Element Copper Alloy UNS No.C51000 C51100 C51180 C51900 C52100 C52180 C52400 C53400AC54400ATin 4.2-5.8 3.5-4.9 3.5-4.9 5.0-7.0 7.0-9.0 7.0-9.0 9.0-11.0

29、 3.5-5.8 3.5-4.5Phosphorus 0.03-0.35 0.03-0.35 0.01-0.35 0.03-0.35 0.03-0.35 0.01-0.35 0.03-0.35 0.03-0.35 0.01-0.50Iron, max 0.10 0.10 0.05-0.20 0.10 0.10 0.05-0.20 0.10 0.10 0.10Lead 0.05 max 0.05 max 0.05 max 0.05 max 0.05 max 0.05 max 0.05 max 0.8-1.2 3.0-4.0Zinc 0.30 max 0.30 max 0.30 max 0.30

30、max 0.20 max 0.30 max 0.20 max 0.30 max 1.5-4.5Nickel . . . . . . 0.05-0.20 . . . . . . 0.05-0.20 . . . . . . . . .Copper remainder remainder remainder remainder remainder remainder remainder remainder remainderAWhen specified for bearings, the phosphorus content shall be maintained from 0.01 to 0.1

31、5 %.B103/B103M 102TABLE 2 Tensile Strength Requirements and Approximate Rockwell Hardness ValuesNOTE 1Plate is generally available in only the as hot-rolled (M20) temper. Required properties for other tempers shall be agreed upon between themanufacturer purchaser at the time of placing the order.Tem

32、per DesignationAThickness, in. mmTensile Strength, ksiBMPaApproximate Rockwell HardnessStandard Former Min Max B Scale Superficial 30TCopper Alloy UNS No. C51000M20 as hot-rolled Over 0.188 4.775 40 275 60 415 . . . . . .O60 soft Over 0.039 0.991 43 295 58 400 16-64 . . .Over 0.029 0.737 . . . 32-59

33、Over 0.020 0.508 to 0.039 0.991 incl 12-60 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 24-530.003 0.076 to 0.010 0.254 inclH02 half-hard Over 0.039 0.991 58 400 73 505 64-85 . . .Over 0.029 0.737 . . . 59-73Over 0.02 0.508 to 0.039 0.991 incl 60-82 . . .Over 0.010 0.254 to 0.029 0.737 incl . . .

34、 53-690.003 0.076 to 0.010 0.254 inclH04 hard Over 0.039 0.991 76 525 91 625 86-93 . . .Over 0.029 0.737 . . . 73-78Over 0.020 0.508 to 0.039 0.991 incl 84-91 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 71-750.003 0.076 to 0.010 0.254 inclH06 extra-hard Over 0.039 0.991 88 605 103 710 92-96 . .

35、.Over 0.029 0.737 . . . 77-81Over 0.020 0.508 to 0.039 0.991 incl 89-95 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 74-780.003 0.076 to 0.010 0.254 inclH08 spring Over 0.039 0.991 95 655 110 760 94-98 . . .Over 0.029 0.737 . . . 79-82Over 0.020 0.508 to 0.039 0.991 incl 92-97 . . .Over 0.010 0.2

36、54 to 0.029 0.737 incl . . . 76-800.003 0.076 to 0.010 0.254 inclH10 extra-spring Over 0.039 0.991 100 690 114 785 96-99 . . .Over 0.029 0.737 . . . 80-83Over 0.020 0.508 to 0.039 0.991 incl 94-98 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 77-810.003 0.076 to 0.010 0.254 inclCopper Alloy UNS No

37、s. C51100, C53400, and C54400M20 as hot-rolled Over 0.188 4.775 40 275 58 400 . . . . . .O60 soft Over 0.039 0.991 40 275 55 380 7-50 . . .Over 0.029 0.737 . . . 24-50Over 0.020 0.508 to 0.039 0.991 incl 0-45 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 16-46H02 half-hard Over 0.039 0.991 55 380

38、70 485 60-81 . . .Over 0.029 0.737 . . . 57-73Over 0.020 0.508 to 0.039 0.991 incl 53-78 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 52-71H04 hard Over 0.039 0.991 72 495 87 600 82-90 . . .Over 0.029 0.737 . . . 71-77Over 0.020 0.506 to 0.039 0.991 incl 80-86 . . .Over 0.010 0.254 to 0.029 0.737

39、 incl . . . 69-75H06 extra-hard Over 0.039 0.991 84 580 99 685 88-94 . . .Over 0.029 0.737 . . . 75-80Over 0.020 0.506 to 0.039 0.991 incl 86-92 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 73-78H08 spring Over 0.039 0.991 91 625 106 725 90-98 . . .Over 0.029 0.737 . . . 77-81Over 0.020 0.508 to

40、0.039 0.991 incl 86-94 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 75-79H10 extra-spring Over 0.039 0.991 96 660 108 750 92-97 . . .Over 0.029 0.737 . . . 78-82Over 0.020 0.508 to 0.039 0.991 incl 89-94 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 76-80Copper Alloy UNS No. C51180H02 half-hard

41、 Over 0.039 0.991 69 475 84 580 80-90Over 0.029 0.737 69-75B103/B103M 103TABLE 2 ContinuedTemper DesignationAThickness, in. mmTensile Strength, ksiBMPaApproximate Rockwell HardnessStandard Former Min Max B Scale Superficial 30TOver 0.020 0.508 to 0.039 0.991 incl 78-88Over 0.010 0.254 to 0.029 0.737

42、 incl 67-73H0334-hard Over 0.039 0.991 80 550 92 635 84-92Over 0.029 0.737 71-77Over 0.020 0.508 to 0.039 0.991 incl 80-88Over 0.010 0.254 to 0.029 0.737 incl 69-75H04 hard Over 0.039 0.991 85 585 100 690 88-95Over 0.029 0.737 74-80Over 0.020 0.508 to 0.039 0.991 incl 85-93Over 0.010 0.254 to 0.029

43、0.737 incl 71-78H06 extra-hard Over 0.039 0.991 97 670 112 770 89-97Over 0.029 0.737 76-81Over 0.020 0.508 to 0.039 0.991 incl 87-95Over 0.010 0.254 to 0.029 0.737 incl 74-79H08 spring Over 0.039 0.991 105 725 119 820 94-100Over 0.029 0.737 77-82Over 0.020 0.508 to 0.039 0.991 incl 92-98Over 0.010 0

44、.254 to 0.029 0.737 incl 74-80H10 extra-spring Over 0.039 0.991 110 760 122 840 96-104Over 0.029 0.737 78-82Over 0.020 0.508 to 0.039 0.991 incl 94-102Over 0.010 0.254 to 0.029 0.737 incl 76-80Copper Alloy UNS No. C51900O60 soft Over 0.039 0.991 48 330 63 435 22-66 . . .Over 0.029 0.737 . . . 35-64O

45、ver 0.020 0.508 to 0.039 0.991 incl 18-63 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 25-57H02 half-hard Over 0.039 0.991 64 440 79 545 70-88 . . .Over 0.029 0.737 . . . 63-76Over 0.020 0.508 to 0.039 0.991 incl 65-85 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 58-72H04 hard Over 0.039 0.991

46、 80 550 96 660 89-95 . . .Over 0.029 0.737 . . . 74-80Over 0.020 0.508 to 0.039 0.991 incl 86-93 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 72-78Copper Alloy UNS No. C52100M20 as hot-rolled Over 0.188 4.775 50 345 78 540 . . . . . .O60 soft Over 0.039 0.991 53 365 67 460 29-70 . . .Over 0.029 0

47、.737 . . . 38-68Over 0.020 0.508 to 0.039 0.991 incl 20-66 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 27-62H02 half-hard Over 0.039 0.991 69 475 84 580 76-91 . . .Over 0.029 0.737 . . . 67-78Over 0.020 0.508 to 0.039 0.991 incl 69-88 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 63-75H04 hard

48、 Over 0.039 0.991 85 585 100 690 91-97 . . .Over 0.029 0.737 . . . 76-81Over 0.020 0.508 to 0.039 0.991 incl 89-95 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 73-80H06 extra-hard Over 0.039 0.991 97 670 112 770 95-100 . . .Over 0.029 0.737 . . . 78-83Over 0.020 0.508 to 0.039 0.991 incl 93-98 . . .Over 0.010 0.254 to 0.029 0.737 incl . . . 77-82H08 spring Over 0.039 0.991 105 725 119 820 97