ASTM B105-2005 Standard Specification for Hard-Drawn Copper Alloy Wires for Electric Conductors《电导体用硬拉铜合金线标准规范》.pdf

1、Designation: B 105 05Standard Specification forHard-Drawn Copper Alloy Wires for Electric Conductors1This standard is issued under the fixed designation B 105; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revisi

2、on. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers hard-drawn round copp

3、er alloywires for electric conductors.1.2 The copper alloy wires shall be made in any one of tendistinct alloys designated 8.5 to 85 in accordance with theirincreasing conductivities or designated by assigned UNSnumbers (see Explanatory Note 1) as follows:Copper AlloyUNSNo.Copper AlloyUNSNo.Alloy 8.

4、5 C65100 Alloy 40Alloy 13 C51000 Alloy 55 C16500Alloy 15 Alloy 74 C19600Alloy 20 Alloy 80 C16200Alloy 30 C50700 Alloy 85 C162001.3 The SI values of density and resistivity are to beregarded as standard. For all other properties the inch-poundvalues are to regarded as standard, and the SI values may

5、beapproximate.2. Referenced Documents2.1 The following documents of the issue in effect on thedate of material purchase form a part of this specification to theextent referenced herein.2.2 ASTM Standards:2B 193 Test Method for Resistivity of Electrical ConductorMaterialsB 258 Specification for Stand

6、ard Nominal Diameters andCross-SectionalAreas ofAWG Sizes of Solid Round WiresUsed as Electrical ConductorsE 527 Practice for Numbering Metals and Alloys (UNS)2.3 Other Document:NBS Handbook 100Copper Wire Tables33. Ordering Information3.1 Orders for material under this specification shouldinclude t

7、he following information:3.1.1 Quantity of each size and grade,3.1.2 Wire size: diameter in inches or millimetres (see 9.1and Table 1),3.1.3 Alloy (see 1.2 and Table 1),3.1.4 Special composition limits, if required (see 5.2),3.1.5 Package size (see 14.1),3.1.6 Special package marking, if required, a

8、nd3.1.7 Place of inspection (see 13.1).4. Material and Manufacture4.1 The material used shall be copper alloys of such natureand composition as to secure by proper treatment the propertiesprescribed in this specification for the finished wire.5. Chemical Composition5.1 The chemical composition of co

9、pper alloy wires shallconform to the requirements of Table 2. The values prescribedin Table 2 cover limits of composition of the different alloyswhich may be supplied (see Note 2).5.2 The maximum percentage of the various alloying ele-ments to be found in any one of the alloys is prescribed inTable

10、2. If the purchaser elects to check the composition of anymaterial supplied to conform to the performance requirementsof any one of the alloys, the composition limits should be madethe subject of a definite agreement between the manufacturerand the purchaser in the placing of individual orders.6. Ch

11、emical Analysis6.1 An analysis may be made on each lot of 5000 lb (2300kg) or fraction thereof. Millings or clippings shall be madefrom at least ten separate coils. Equal quantities shall be takenfrom each coil and shall be thoroughly mixed together.1This specification is under the jurisdiction of t

12、he ASTM Committee B01 onElectrical Conductors and is the direct responsibility of Subcommittee B01.04 onConductors of Copper and Copper Alloys.Current edition approved Oct. 1, 2005. Published November 2005. Originallyapproved in 1936. Last previous edition approved in 2000 as B 105 00.2For reference

13、d ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from National Technical Information Service (NTIS), U.S. Depart-

14、ment of Commerce, 5285 Port Royal Rd., Springfield, VA 22161.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.TABLE1TensileRequirementsANOTE1Conversionfactorsarepresentedforreadyadaptationtocomputerreadoutandelectronicdatatransmission

15、.Thefactorsarewrittenasanumbergreaterthanoneandlessthantenwithsixorlessdecimalplaces.ThisnumberisfollowedbytheletterE(forexponent),aplusorminussymbol,andtwodigitswhichindicatethepowerof10bywhichthenumbermustbemultipliedtoobtainthecorrectvalue.Forexample:2.54E+01=2.543101=25.4.TensileStrength,minDiam

16、eterAreaElongation,min,%Alloy8.5Alloy13Alloy15and20Alloy30Alloy40Alloy55Alloy74Alloy80Alloy85in.mmcmilin.2mm2in10in.(250mm)ksiMpaksiMpaksiMpaksiMpaksiMpaksiMpaksiMpaksiMpaksiMpa0.28937.348836940.0657342.412.297.5672.2102.5706.7109.5755.074.0510.273.4508.176.0524.074.0510.272.0496.468.5472.30.25766.5

17、43663580.0521233.622.0103.8715.7108.8750.2114.5789.580.0551.674.9516.477.8536.475.5520.673.5506.869.9481.90.22945.827526240.0413326.671.8107.5741.2112.5775.7118.5817.085.0586.176.3526.179.3546.877.5534.375.0517.171.2490.90.20435.189417380.0327821.151.6110.2759.8115.2794.3121.3836.389.0613.677.7535.7

18、80.9557.879.0544.776.4526.872.5499.90.18194.620330880.0259916.771.5112.2773.6117.2808.1123.3850.192.5637.879.0544.782.4568.180.0551.677.5534.373.6507.50.16204.115262440.0206113.301.4114.0786.0119.0820.5125.0861.994.8653.680.4554.384.0579.281.0558.578.6541.974.7515.00.14433.665208220.0163510.551.3115

19、.3795.0120.3829.4126.5872.296.5665.381.8564.085.5589.582.4568.179.8550.275.8522.60.12853.264165120.012978.3671.3116.6803.9121.6838.4127.9881.897.9675.083.2573.687.0599.883.5575.781.0558.577.0530.90.11442.906130870.010286.6321.2117.8812.2122.8846.7129.2890.899.0682.684.6583.388.5610.284.6583.382.2566

20、.878.1538.50.10192.588103840.0081555.2621.2118.9819.8123.9854.3130.3898.4100.1690.286.0593.090.0620.585.5589.583.4575.079.2546.10.09072.3048226.50.0064614.16841.2119.8826.0124.8860.5131.2904.6101.2697.887.1600.591.3629.586.6597.184.6583.380.3553.70.08082.0526528.60.0051283.3081.1120.6831.5125.6866.0

21、132.0910.1102.2704.688.2608.192.6638.587.7604.785.7590.981.4561.20.07201.8295184.00.0040722.6271.1121.2835.6126.2870.1132.6914.3103.0710.289.6617.893.8646.788.8612.386.8598.582.5568.80.06411.6284108.80.0032272.0821.1121.7839.1126.7873.6133.2918.4103.7715.090.4623.395.0655.089.8619.287.8605.483.4575.

22、00.05711.4503260.40.0025611.6521.0122.2842.5127.2877.0133.6921.1104.4719.891.4630.296.0661.990.6624.788.7611.684.2580.50.05081.2902580.60.0020271.3081.0122.5844.6127.5879.1134.0923.9105.2725.392.1635.097.0668.892.0634.389.5617.185.0586.10.04531.1512052.10.0016121.0401.0122.8846.7127.8881.2134.2925.3

23、105.9730.293.1641.998.0675.792.8639.890.3622.685.7590.90.04031.0241624.10.0012760.82290.9123.0848.1128.0882.5134.5927.4106.6735.094.0648.198.6679.893.5644.791.0627.486.4595.70.03590.9121288.80.0010120.65300.9123.2849.4128.2883.9134.8929.4107.3739.894.5651.699.0682.694.0648.191.6631.687.0599.80.03200

24、.8131024.00.00080430.51890.9123.5851.5128.5886.0135.0930.8108.0744.895.0655.099.5686.094.5651.692.2635.787.6604.0AConversionfactors:1in.=2.54E+01mm,1kcmil=5.067E01mm2.1in.2=6.452E+02mm2,1ksi=6.895E+00MPa.B105052Samples so prepared shall be divided into three equal parts,each of which shall be placed

25、 in a sealed package, one for themanufacturer, one for the purchaser, and one for a referee, ifnecessary.7. Tensile Properties7.1 The wire of a designated alloy shall be drawn toconform to the tensile requirements prescribed in Table 1 (seeExplanatory Note 3 and Explanatory Note 4).7.2 Tests on a sp

26、ecimen containing a joint shall show atleast 95 % of the minimum tensile strength given in Table 1.Elongation tests shall not be made on a specimen containing ajoint.7.3 Nominal wire diameters between those listed in Table 1,shall conform to the requirements of the next larger size if (1)the nominal

27、 diameter is greater than 0.003 in. (3 mils) (0.076mm) larger than a listed size whose diameter is 0.100 in. (2.5mm) or greater, or (2) the nominal diameter is greater than0.002 in. (2 mils) (0.051 mm) larger than a listed size whosediameter is less than 0.100 in. (2.5 mm) diameter.7.4 Tension tests

28、 shall be made on representative samples.The elongation of the wire shall be determined by measuringthe permanent increase in length, due to the breaking of thewire in tension, between gauge marks placed originally 10 in.(250 mm) apart upon the test specimen (see Explanatory Note5).7.5 If any part o

29、f the fracture takes place outside the gagemarks or in the jaws of the testing machine, or if an examina-tion of the specimen indicates a flaw, the value obtained maynot be representative of the material. In such cases the test maybe discarded and a new test made.7.6 RetestsIf upon testing a sample

30、from any coil orspool of wire, the results do not conform to the requirementsprescribed in Table 1, two additional samples shall be tested,and the average of the three tests shall determine the accep-tance or rejection of the coil or spool.8. Resistivity8.1 Electrical resistivity shall be determined

31、 on representa-tive samples by resistance measurements (see ExplanatoryNote 6). At a temperature of 20C the resistivity shall notexceed the values shown in Table 3 for the designated alloy.8.2 The electrical resistivity of the material shall be deter-mined in accordance with Test Method B 193.9. Dia

32、meter and Permissible Variations9.1 The wire sizes shall be expressed as the diameter of thewire in decimal fractions of an inch or a millimetre to thenearest 0.0001 in. (0.001 mm) (see Explanatory Note 3).9.2 The wire shall not vary from the specified diameter bymore than the amounts shown in Table

33、 4.9.3 Ten percent, but not less than five coils or spools (or allif the lot is less than five) from any lot of wire shall be gagedat three places. If accessible, one gaging shall be taken neareach end and one near the middle. If any of the selected coilsor spools fails to conform to the requirement

34、s prescribed in 9.2,all coils or spools shall be gaged in the manner specified.10. Density10.1 For the purpose of calculating mass per unit length,cross sections, etc., the density of the various alloys shall betaken as shown in Table 5, based on a temperature of 20C.11. Joints11.1 No joints shall b

35、e made in the completed wire (seeExplanatory Note 7). Joints in wire and rods, prior to finaldrawing, shall be made in accordance with the best commercialpractice and shall conform to the requirements prescribed in7.2.12. Finish12.1 The wire shall be free from all imperfections notconsistent with th

36、e best commercial practice.13. Inspection13.1 All tests and inspection shall be made at the place ofmanufacture unless otherwise especially agreed upon betweenthe manufacturer and the purchaser at the time of purchase. Themanufacturer shall afford the inspector representing the pur-chaser all reason

37、able facilities to satisfy him that the materialis being furnished in accordance with this specification.TABLE 2 Chemical RequirementsElement Composition, %Phosphorus, max 0.35Manganese, max 0.75Iron, max 1.20Cadmium, max 1.50Silicon, max 3.00Aluminum, max 3.50Tin, max 5.00Zinc, max 10.50Copper, min

38、 89.00Sum of the above elements, min 99.50TABLE 3 Electrical ResistivityAlloyMaximum Resistivity at 20CVmm2/m. Vlb/mile2Vcmil/ft8.5 0.202 84 10 169 122.0113 0.132 63 6 649.0 79.77915 0.114 94 5 605 0 69.14120 0.086 207 4 376.0 51.85630 0.057 471 2 917.3 34.57140 0.043 103 2 188.0 25.92955 0.031 348

39、1 591.3 18.85774 0.023 299 1 182.7 14.01580 0.021 552 1 094.0 12.96485 0.020 284 1 029.7 12.201TABLE 4 Permissable Variations in DiameterNominal DiameterPermissable Variations in Diameterin. mmin. mm plus minus plus minusUnder 0.0571 Under 1.45 0.001 0.001 0.025 0.0250.0571 and over 1.45 and over 3

40、% 1 % 3 % 1 %B10505314. Packaging and Shipping14.1 Package sizes shall be agreed upon by the manufac-turer and the purchaser in the placing of individual orders.14.2 The wire shall be protected against damage in ordinaryhandling and shipping.15. Keywords15.1 copper alloy wires for electric conductor

41、s; hard-drawnround copper alloy; round copper alloy wiresEXPLANATORY NOTESNOTE 1The UNS system for copper and copper alloys (see PracticeE 527) is a simple expansion of the former standard designation systemaccomplished by the addition of a prefix “C” and a suffix “00.” The suffixcan be used to acco

42、mmodate composition variations of the base alloy.NOTE 2It is the intention of this specification to permit under each ofthe alloys listed in 1.2 any alloy coming within the total range of analysisspecified in Section 5, provided the product conforms to the otherrequirements of this specification. Fo

43、r purposes of information only, thetypes of alloy now commonly used for each of the several alloys are listedbelow. Certain alloys that have a “commercial standing” may have beenassigned a UNS designation (see 1.2). The chemical composition of any ofthe materials shall be within the total range spec

44、ified in Section 5, but inno case shall the alloy contain the allowed maximum of more than oneconstitutent other than copper.Alloy Alloy Type8.5 Copper, Silicon, IronCopper, Silicon, ManganeseCopper, Silicon, ZincCopper, Silicon, Tin, IronCopper, Silicon, Tin, Zinc13 Copper, Aluminum, TinCopper, Alu

45、minum, Silicon,TinCopper, Silicon, Tin15 Copper, Aluminum, SiliconCopper, Aluminum, TinCopper, Aluminum, Silicon,TinCopper, Silicon, Tin20 Copper, Tin30 Copper, TinCopper, Zinc, Tin40 Copper, TinCopper, Tin, Cadmium55 Copper, Tin, Cadmium74 Copper, Iron, Phosphorus80 Copper, Cadmium85 Copper, Cadmiu

46、mNOTE 3The values of the wire diameters in Table 1 are given to thenearest 0.0001 in. or 0.0001 mm and correspond to the standard sizesgiven in Specification B 258. The use of gage numbers to specify wire sizeis not recognized in these specifications because of the possibility ofconfusion. An excell

47、ent discussion of wire gages and related subjects iscontained in NBS Handbook 100.NOTE 4Other tests than those provided in this specification have beenconsidered at various times, such as twist tests, wrap tests, tests for elasticlimit, etc. It is the opinion of the committee that twist and wrap tes

48、ts onhard-drawn alloy wire do not serve a useful purpose and should beregarded as undesirable, as well as inconclusive as to results andsignificance. Tests for values of elastic limit are likewise indefinite as toresults. Tests to determine elastic properties of hard-drawn wire fromwhich wire string

49、ing and sagging data may be compiled are considered tobe outside the scope of the acceptance tests contemplated in thisspecification.NOTE 5It is known that the rate of loading during tension testing ofcopper and copper alloys affects the performance of the sample to agreater or lesser extent, depending upon many factors. In general, testedvalues of tensile strength are increased and tested values of elongation arereduced with increase of speed of the moving head of the testing machine.These effects are pronounced when the speed of the moving head isexcessive in the tes