ASTM B105-2005(2012) Standard Specification for Hard-Drawn Copper Alloy Wires for Electric Conductors《电导体用硬拉铜合金线标准规格》.pdf

1、Designation: B105 05 (Reapproved 2012)Standard Specification forHard-Drawn Copper Alloy Wires for Electric Conductors1This standard is issued under the fixed designation B105; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the yea

2、r of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers hard-d

3、rawn round copper alloywires for electric conductors.1.2 The copper alloy wires shall be made in any one of tendistinct alloys designated 8.5 to 85 in accordance with theirincreasing conductivities or designated by assigned UNSnumbers (see Explanatory Note 1) as follows:Copper AlloyUNSNo.Copper Allo

4、yUNSNo.Alloy 8.5 C65100 Alloy 40Alloy 13 C51000 Alloy 55 C16500Alloy 15 Alloy 74 C19600Alloy 20 Alloy 80 C16200Alloy 30 C50700 Alloy 85 C162001.3 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are prov

5、ided for information onlyand are not considered standard.1.3.1 ExceptionThe SI values of density and resistivityare to be regarded as standard.2. Referenced Documents2.1 The following documents of the issue in effect on thedate of material purchase form a part of this specification to theextent refe

6、renced herein.2.2 ASTM Standards:2B193 Test Method for Resistivity of Electrical ConductorMaterialsB258 Specification for Nominal Diameters and Cross-Sectional Areas of AWG Sizes of Solid Round Wires Usedas Electrical ConductorsE527 Practice for Numbering Metals and Alloys in theUnified Numbering Sy

7、stem (UNS)2.3 Other Document:NBS Handbook 100Copper Wire Tables33. Ordering Information3.1 Orders for material under this specification shouldinclude the following information:3.1.1 Quantity of each size and grade,3.1.2 Wire size: diameter in inches or millimetres (see 9.1and Table 1),3.1.3 Alloy (s

8、ee 1.2 and Table 1),3.1.4 Special composition limits, if required (see 5.2),3.1.5 Package size (see 14.1),3.1.6 Special package marking, if required, and3.1.7 Place of inspection (see 13.1).4. Material and Manufacture4.1 The material used shall be copper alloys of such natureand composition as to se

9、cure by proper treatment the propertiesprescribed in this specification for the finished wire.5. Chemical Composition5.1 The chemical composition of copper alloy wires shallconform to the requirements of Table 2. The values prescribedin Table 2 cover limits of composition of the different alloyswhic

10、h may be supplied (see Note 2).5.2 The maximum percentage of the various alloying ele-ments to be found in any one of the alloys is prescribed inTable 2. If the purchaser elects to check the composition of anymaterial supplied to conform to the performance requirementsof any one of the alloys, the c

11、omposition limits should be madethe subject of a definite agreement between the manufacturerand the purchaser in the placing of individual orders.6. Chemical Analysis6.1 An analysis may be made on each lot of 5000 lb (2300kg) or fraction thereof. Millings or clippings shall be madefrom at least ten

12、separate coils. Equal quantities shall be takenfrom each coil and shall be thoroughly mixed together.1This specification is under the jurisdiction of the ASTM Committee B01 onElectrical Conductors and is the direct responsibility of Subcommittee B01.04 onConductors of Copper and Copper Alloys.Curren

13、t edition approved April 1, 2012. Published August 2012. Originallyapproved in 1936. Last previous edition approved in 2005 as B105 05. DOI:10.1520/B0105-05R12.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of

14、 ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from National Technical Information Service (NTIS), 5301 ShawneeRd., Alexandria, VA 22312, http:/www.ntis.gov.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshoho

15、cken, PA 19428-2959, United States.TABLE 1 Tensile RequirementsANOTE 1Conversion factors are presented for ready adaptation to computer readout and electronic data transmission. The factors are written as a number greater than one and less than ten withsix or less decimal places. This number is foll

16、owed by the letter E (for exponent), a plus or minus symbol, and two digits which indicate the power of 10 by which the number must be multipliedto obtain the correct value. For example: 2.54E+01=2.54 3 101= 25.4.Tensile Strength, minDiameter AreaElongation,min, % Alloy 8.5 Alloy 13 Alloy 15 and 20

17、Alloy 30 Alloy 40 Alloy 55 Alloy 74 Alloy 80 Alloy 85in. mm cmil in.2mm2in 10 in.(250 mm) ksi Mpa ksi Mpa ksi Mpa ksi Mpa ksi Mpa ksi Mpa ksi Mpa ksi Mpa ksi Mpa0.2893 7.348 83694 0.06573 42.41 2.2 97.5 672.2 102.5 706.7 109.5 755.0 74.0 510.2 73.4 508.1 76.0 524.0 74.0 510.2 72.0 496.4 68.5 472.30.

18、2576 6.543 66358 0.05212 33.62 2.0 103.8 715.7 108.8 750.2 114.5 789.5 80.0 551.6 74.9 516.4 77.8 536.4 75.5 520.6 73.5 506.8 69.9 481.90.2294 5.827 52624 0.04133 26.67 1.8 107.5 741.2 112.5 775.7 118.5 817.0 85.0 586.1 76.3 526.1 79.3 546.8 77.5 534.3 75.0 517.1 71.2 490.90.2043 5.189 41738 0.03278

19、 21.15 1.6 110.2 759.8 115.2 794.3 121.3 836.3 89.0 613.6 77.7 535.7 80.9 557.8 79.0 544.7 76.4 526.8 72.5 499.90.1819 4.620 33088 0.02599 16.77 1.5 112.2 773.6 117.2 808.1 123.3 850.1 92.5 637.8 79.0 544.7 82.4 568.1 80.0 551.6 77.5 534.3 73.6 507.50.1620 4.115 26244 0.02061 13.30 1.4 114.0 786.0 1

20、19.0 820.5 125.0 861.9 94.8 653.6 80.4 554.3 84.0 579.2 81.0 558.5 78.6 541.9 74.7 515.00.1443 3.665 20822 0.01635 10.55 1.3 115.3 795.0 120.3 829.4 126.5 872.2 96.5 665.3 81.8 564.0 85.5 589.5 82.4 568.1 79.8 550.2 75.8 522.60.1285 3.264 16512 0.01297 8.367 1.3 116.6 803.9 121.6 838.4 127.9 881.8 9

21、7.9 675.0 83.2 573.6 87.0 599.8 83.5 575.7 81.0 558.5 77.0 530.90.1144 2.906 13087 0.01028 6.632 1.2 117.8 812.2 122.8 846.7 129.2 890.8 99.0 682.6 84.6 583.3 88.5 610.2 84.6 583.3 82.2 566.8 78.1 538.50.1019 2.588 10384 0.008155 5.262 1.2 118.9 819.8 123.9 854.3 130.3 898.4 100.1 690.2 86.0 593.0 9

22、0.0 620.5 85.5 589.5 83.4 575.0 79.2 546.10.0907 2.304 8226.5 0.006461 4.1684 1.2 119.8 826.0 124.8 860.5 131.2 904.6 101.2 697.8 87.1 600.5 91.3 629.5 86.6 597.1 84.6 583.3 80.3 553.70.0808 2.052 6528.6 0.005128 3.308 1.1 120.6 831.5 125.6 866.0 132.0 910.1 102.2 704.6 88.2 608.1 92.6 638.5 87.7 60

23、4.7 85.7 590.9 81.4 561.20.0720 1.829 5184.0 0.004072 2.627 1.1 121.2 835.6 126.2 870.1 132.6 914.3 103.0 710.2 89.6 617.8 93.8 646.7 88.8 612.3 86.8 598.5 82.5 568.80.0641 1.628 4108.8 0.003227 2.082 1.1 121.7 839.1 126.7 873.6 133.2 918.4 103.7 715.0 90.4 623.3 95.0 655.0 89.8 619.2 87.8 605.4 83.

24、4 575.00.0571 1.450 3260.4 0.002561 1.652 1.0 122.2 842.5 127.2 877.0 133.6 921.1 104.4 719.8 91.4 630.2 96.0 661.9 90.6 624.7 88.7 611.6 84.2 580.50.0508 1.290 2580.6 0.002027 1.308 1.0 122.5 844.6 127.5 879.1 134.0 923.9 105.2 725.3 92.1 635.0 97.0 668.8 92.0 634.3 89.5 617.1 85.0 586.10.0453 1.15

25、1 2052.1 0.001612 1.040 1.0 122.8 846.7 127.8 881.2 134.2 925.3 105.9 730.2 93.1 641.9 98.0 675.7 92.8 639.8 90.3 622.6 85.7 590.90.0403 1.024 1624.1 0.001276 0.8229 0.9 123.0 848.1 128.0 882.5 134.5 927.4 106.6 735.0 94.0 648.1 98.6 679.8 93.5 644.7 91.0 627.4 86.4 595.70.0359 0.912 1288.8 0.001012

26、 0.6530 0.9 123.2 849.4 128.2 883.9 134.8 929.4 107.3 739.8 94.5 651.6 99.0 682.6 94.0 648.1 91.6 631.6 87.0 599.80.0320 0.813 1024.0 0.0008043 0.5189 0.9 123.5 851.5 128.5 886.0 135.0 930.8 108.0 744.8 95.0 655.0 99.5 686.0 94.5 651.6 92.2 635.7 87.6 604.0AConversion factors: 1 in. = 2.54E+01mm,1kc

27、mil = 5.067E01mm2.1in.2=6.452E+02mm2,1ksi=6.895E+00MPa.B10505(2012)2Samples so prepared shall be divided into three equal parts,each of which shall be placed in a sealed package, one for themanufacturer, one for the purchaser, and one for a referee, ifnecessary.7. Tensile Properties7.1 The wire of a

28、 designated alloy shall be drawn toconform to the tensile requirements prescribed in Table 1 (seeExplanatory Note 3 and Explanatory Note 4).7.2 Tests on a specimen containing a joint shall show atleast 95 % of the minimum tensile strength given in Table 1.Elongation tests shall not be made on a spec

29、imen containing ajoint.7.3 Nominal wire diameters between those listed in Table 1,shall conform to the requirements of the next larger size if (1)the nominal diameter is greater than 0.003 in. (3 mils) (0.076mm) larger than a listed size whose diameter is 0.100 in. (2.5mm) or greater, or (2) the nom

30、inal diameter is greater than0.002 in. (2 mils) (0.051 mm) larger than a listed size whosediameter is less than 0.100 in. (2.5 mm) diameter.7.4 Tension tests shall be made on representative samples.The elongation of the wire shall be determined by measuringthe permanent increase in length, due to th

31、e breaking of thewire in tension, between gauge marks placed originally 10 in.(250 mm) apart upon the test specimen (see Explanatory Note5).7.5 If any part of the fracture takes place outside the gagemarks or in the jaws of the testing machine, or if an examina-tion of the specimen indicates a flaw,

32、 the value obtained maynot be representative of the material. In such cases the test maybe discarded and a new test made.7.6 RetestsIf upon testing a sample from any coil orspool of wire, the results do not conform to the requirementsprescribed in Table 1, two additional samples shall be tested,and

33、the average of the three tests shall determine the accep-tance or rejection of the coil or spool.8. Resistivity8.1 Electrical resistivity shall be determined on representa-tive samples by resistance measurements (see ExplanatoryNote 6). At a temperature of 20C the resistivity shall notexceed the val

34、ues shown in Table 3 for the designated alloy.8.2 The electrical resistivity of the material shall be deter-mined in accordance with Test Method B193.9. Diameter and Permissible Variations9.1 The wire sizes shall be expressed as the diameter of thewire in decimal fractions of an inch or a millimetre

35、 to thenearest 0.0001 in. (0.001 mm) (see Explanatory Note 3).9.2 The wire shall not vary from the specified diameter bymore than the amounts shown in Table 4.9.3 Ten percent, but not less than five coils or spools (or allif the lot is less than five) from any lot of wire shall be gagedat three plac

36、es. If accessible, one gaging shall be taken neareach end and one near the middle. If any of the selected coilsor spools fails to conform to the requirements prescribed in 9.2,all coils or spools shall be gaged in the manner specified.10. Density10.1 For the purpose of calculating mass per unit leng

37、th,cross sections, etc., the density of the various alloys shall betaken as shown in Table 5, based on a temperature of 20C.11. Joints11.1 No joints shall be made in the completed wire (seeExplanatory Note 7). Joints in wire and rods, prior to finaldrawing, shall be made in accordance with the best

38、commercialpractice and shall conform to the requirements prescribed in7.2.12. Finish12.1 The wire shall be free from all imperfections notconsistent with the best commercial practice.13. Inspection13.1 All tests and inspection shall be made at the place ofmanufacture unless otherwise especially agre

39、ed upon betweenthe manufacturer and the purchaser at the time of purchase. Themanufacturer shall afford the inspector representing the pur-chaser all reasonable facilities to satisfy him that the materialis being furnished in accordance with this specification.TABLE 2 Chemical RequirementsElement Co

40、mposition, %Phosphorus, max 0.35Manganese, max 0.75Iron, max 1.20Cadmium, max 1.50Silicon, max 3.00Aluminum, max 3.50Tin, max 5.00Zinc, max 10.50Copper, min 89.00Sum of the above elements, min 99.50TABLE 3 Electrical ResistivityAlloyMaximum Resistivity at 20CVmm2/m. Vlb/mile2Vcmil/ft8.5 0.202 84 10

41、169 122.0113 0.132 63 6 649.0 79.77915 0.114 94 5 605 0 69.14120 0.086 207 4 376.0 51.85630 0.057 471 2 917.3 34.57140 0.043 103 2 188.0 25.92955 0.031 348 1 591.3 18.85774 0.023 299 1 182.7 14.01580 0.021 552 1 094.0 12.96485 0.020 284 1 029.7 12.201TABLE 4 Permissable Variations in DiameterNominal

42、 DiameterPermissable Variations in Diameterin. mmin. mm plus minus plus minusUnder 0.0571 Under 1.45 0.001 0.001 0.025 0.0250.0571 and over 1.45 and over 3 % 1 % 3 % 1 %B105 05 (2012)314. Packaging and Shipping14.1 Package sizes shall be agreed upon by the manufac-turer and the purchaser in the plac

43、ing of individual orders.14.2 The wire shall be protected against damage in ordinaryhandling and shipping.15. Keywords15.1 copper alloy wires for electric conductors; hard-drawnround copper alloy; round copper alloy wiresEXPLANATORY NOTESNOTE 1The UNS system for copper and copper alloys (see Practic

44、eE527) is a simple expansion of the former standard designation systemaccomplished by the addition of a prefix “C” and a suffix “00.” The suffixcan be used to accommodate composition variations of the base alloy.NOTE 2It is the intention of this specification to permit under each ofthe alloys listed

45、 in 1.2 any alloy coming within the total range of analysisspecified in Section 5, provided the product conforms to the otherrequirements of this specification. For purposes of information only, thetypes of alloy now commonly used for each of the several alloys are listedbelow. Certain alloys that h

46、ave a “commercial standing” may have beenassigned a UNS designation (see 1.2). The chemical composition of any ofthe materials shall be within the total range specified in Section 5, but inno case shall the alloy contain the allowed maximum of more than oneconstitutent other than copper.Alloy Alloy

47、Type8.5 Copper, Silicon, IronCopper, Silicon, ManganeseCopper, Silicon, ZincCopper, Silicon, Tin, IronCopper, Silicon, Tin, Zinc13 Copper, Aluminum, TinCopper, Aluminum, Silicon,TinCopper, Silicon, Tin15 Copper, Aluminum, SiliconCopper, Aluminum, TinCopper, Aluminum, Silicon,TinCopper, Silicon, Tin2

48、0 Copper, Tin30 Copper, TinCopper, Zinc, Tin40 Copper, TinCopper, Tin, Cadmium55 Copper, Tin, Cadmium74 Copper, Iron, Phosphorus80 Copper, Cadmium85 Copper, CadmiumNOTE 3The values of the wire diameters in Table 1 are given to thenearest 0.0001 in. or 0.0001 mm and correspond to the standard sizesgi

49、ven in Specification B258. The use of gage numbers to specify wire sizeis not recognized in these specifications because of the possibility ofconfusion. An excellent discussion of wire gages and related subjects iscontained in NBS Handbook 100.NOTE 4Other tests than those provided in this specification have beenconsidered at various times, such as twist tests, wrap tests, tests for elasticlimit, etc. It is the opinion of the committee that twist and wrap tests onhard-drawn alloy wire do not serve a useful purpose and should beregarded as undesirable, as well as inco