ASTM B159 B159M-2005 Standard Specification for Phosphor Bronze Wire《磷青铜丝的标准规范》.pdf

1、Designation: B 159/B 159M 05Standard Specification forPhosphor Bronze Wire1This standard is issued under the fixed designation B 159/B 159M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the year of last revision. A number in par

2、entheses indicates the year of last reapproval.A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification establishes the requirements forround, square

3、and flat phosphor bronze wire of UNS AlloyNos. C51000, C52100, and C52400 for general and springapplications.1.1.1 Rectangular and square wire of the three alloys aregenerally available in sizes up to a maximum of 0.188 in. 5mm thick and 1.250 in. 32 mm wide.1.1.2 Round wire from Copper Alloy UNS No

4、. C51000 isgenerally available in sizes up to 0.500 in. 13 mm indiameter.1.2 The values stated in either inch-pound units or in SIunits are to be regarded separately as standard. Within the text,the SI units are shown in brackets. The values stated in eachsystem are not exact equivalents; therefore,

5、 each system shallbe used independently of the other. Combining values from thetwo systems may result in nonconformance with the specifi-cation.1.3 Additional requirements for these products are estab-lished in Specification B 250/B 250M, see Section 3.1.4 This standard does not purport to address a

6、ll of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.NOTE 1It is to be understood that this specification is genera

7、l. Sincethe product is used for many applications where the requirements of theoperations used are too particular to be specified by any of the ordinarymechanical tests, it is frequently advisable to submit samples or drawingsto the manufacturer and secure an adjustment of temper to suit the actuala

8、pplication for which the product is intended.NOTE 2Product in rod, bar and shape form is produced to Specifica-tion B 139/B 139M.2. Referenced Documents2.1 ASTM Standards:2B 139/B 139M Specification for Phosphorus Bronze Rod,Bar, and ShapesB 250/B 250M Specification for General Requirements forWroug

9、ht Copper-Alloy WireB 601 Classification for Temper Designations for Copperand Copper AlloysWrought and CastB 846 Terminology for Copper and Copper AlloysE8 Test Methods for Tension Testing of Metallic MaterialsE8M Test Methods for Tension Testing of Metallic Mate-rials MetricE62 Test Methods for Ch

10、emical Analysis of Copper andCopper Alloys (Photometric Methods)E 290 Test Method for Bend Testing of Material for Duc-tilityE 478 Test Methods for Chemical Analysis of CopperAlloys3. General Requirements3.1 The following sections of Specification B 250/B 250Mare a part of this specification:3.1.1 T

11、erminology,3.1.2 Materials and Manufacture,3.1.3 Workmanship, Finish, and Appearance,3.1.4 Sampling,3.1.5 Number of Tests and Retests,3.1.6 Specimen Preparation,3.1.7 Test Methods,3.1.8 Significance of Numerical Limits,3.1.9 Inspection,3.1.10 Rejection and Rehearing,3.1.11 Certification,3.1.12 Mill

12、Test Reports,3.1.13 Packaging and Package Markings, and3.1.14 Supplementary Requirements.1This specification is under the jurisdiction ofASTM Committee B05 on Copperand Copper Alloys and is the direct responsibility of Subcommittee B05.02 on Rod,Bar, Wire, Shapes and Forgings.Current edition approve

13、d Mar. 1, 2005. Published March 2005. Originallyapproved in 1941. Last previous edition approved in 2001 as B 159 01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to

14、 the standards Document Summary page onthe ASTM website.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.2 In addition, when a section with a title identical to oneof

15、 those referenced in 3.1 appears in this specification, itcontains additional requirements which supplement those ap-pearing in Specification B 250/250M.4. Terminology4.1 For definition of terms related to copper and copperalloys, refer to Terminology B 846.5. Ordering Information5.1 Include the fol

16、lowing information when placing ordersfor product under this specification.5.1.1 ASTM designation and year of issue (for example,B 159/B 159M XX),5.1.2 Copper Alloy UNS No. (for example, C51000),5.1.3 Temper designation (Section 8),5.1.4 Dimensions (diameter, distance between parallel sur-faces, and

17、 so forth),5.1.5 Type of edge (square corners, rounded corners, and soforth),5.1.6 How furnished (coil spool, reel, specific lengths, andso forth), and5.1.7 When product is purchased for agencies of the U.S.government (Section 11).5.2 The following options are available under this specifi-cation and

18、 shall be specified in the contract or purchase orderwhen required:5.2.1 Heat identification or traceability details,5.2.2 Certification.5.2.3 Mill Test Reports, and5.2.4 Special packaging and package markings.6. Materials and Manufacture6.1 Materials:6.1.1 The material of manufacturer shall be a ca

19、sting billetof CopperAlloy UNS No. C51000, C52100, or C52400 of suchpurity and soundness as to be suitable for processing into theproducts prescribed herein.6.1.2 In the event heat identification or traceability isrequired, the purchaser shall specify the details desired.6.2 Manufacture:6.2.1 The pr

20、oduct shall be manufactured by such hot-working, cold-working, and annealing processes as to producea uniform wrought structure in the finished product.7. Chemical Composition7.1 The material shall conform to the chemical compositionrequirements of Table 1 for the Copper Alloy UNS No.specified in th

21、e ordering information.7.1.1 These composition limits do not preclude the presenceof other elements. When required, limits may be establishedand analysis required for unnamed elements by agreementbetween the supplier and the purchaser.7.2 Copper listed as the “remainder” is the differencebetween the

22、 sum of results for all elements determined and100 %.7.3 When all elements listed in Table 1are determined, thesum of results shall be 99.5 % min.8. Temper8.1 Tempers, as defined in Classification B 601, availableunder this specification are O61 (annealed), H01 (14 hard), H02(12 hard), H03 (34 hard)

23、, H04 (hard), H06 (extra hard), H08(spring), and H10 (extra spring).8.1.1 Tempers not covered by this specification shall be byagreement between purchaser and supplier.NOTE 3The purchaser shall confer with the supplier for availability ofproduct in specific alloy, temper, form, and size.9. Mechanica

24、l Property Requirements9.1 Tensile Strength Requirements:9.1.1 When tested in accordance with Test Methods E 8 andE8M:9.1.1.1 Round and square wire for general applicationproduced from Copper Alloy UNS Nos. C51000, C52100, andC52400 shall conform to the requirements prescribed in Table2.9.1.1.2 Roun

25、d or square wire produced from Copper AlloyUNS No. C51000 in H08 (spring) temper shall conform to therequirements prescribed in Table 3.9.1.1.3 Rectangular wire produced from Copper Alloy UNSNos. C51000, C52100, and C52400 shall conform to therequirements prescribed in Table 4.10. Performance Requir

26、ements10.1 Bending Requirements:10.1.1 Wire in sizes up to 0.250 in. 7 mm inclusiveproduced from Copper Alloy UNS No. C51000 shall withstandbeing bent cold (room temperature) through an angle of 120on a radius equal to the diameter or distance between parallelsurfaces in accordance with Test Method

27、E 290. When so bent,TABLE 1 Chemical RequirementsCopper Alloy UNS No.C51000 C52100 C52400Composition, %Copper, incl silver remainder remainder remainderLead, max 0.05 0.05 0.05Iron, max 0.10 0.10 0.10Tin 4.25.8 7.09.0 9.011.0Zinc, max 0.30 0.20 0.20Phosphorus 0.030.35 0.030.35 0.030.35TABLE 2 Mechan

28、ical Requirements for Round or Square Wire forGeneral PurposesTemper Tensile Strength, ksi MpaAStandard NameCopper Alloy UNS No.C51000 C52100 C52400O61 annealed 43.058.029540053.068.036547060.075.0415515H01 quarter-hard 60.076.041552574.091.051062583.0102.0570705H02 half-hard 80.097.055067095.0115.0

29、655795108.0129.0745890H03 three-quarter-hard 96.0115.0660795113.0135.0780930125.0148.08601020H04 hard 108.0128.0745880125.0150.08601035135.0160.09301100H08 spring see Table 3 . .Aksi = 1000 psi.B 159/B 159M 052tempers H08 and H10 shall not develop cracks or other flawsvisible to the unaided eye on t

30、he outside surface of the bend.11. Purchases for U.S. Government11.1 Product purchased for agencies of the U.S. governmentshall conform to the additional requirements prescribed in theSupplementary Requirements section of Specification B 250/B 250M (see Section 11).12. Dimensions, Mass, and Permissi

31、ble Variations12.1 The dimensions and tolerances for product produced tothis specification shall be as specified in the following tablesand related paragraphs or specified titles found in SpecificationB 250/B 250M:12.1.1 Diameter or Distance Between Parallel SurfacesTable 2.12.1.1.1 ThicknessTable 4

32、.12.1.1.2 WidthTable 6.12.1.1.3 Length (Flat Wire Product)Tables 7 and 8.12.1.1.4 Straightness (Flat Wire Product) Table 9.12.1.1.5 Edge ContoursEdge Contour section.13. Test Methods13.1 Chemical Analysis:13.1.1 Product composition shall, in case of dispute, bedetermined as follows:Element Test Meth

33、odsCopper E 478Phosphorus E62Lead E 478 (AA)Iron E 478Zinc E 478 (Titrimetric)Tin E 47813.1.2 Test method(s) to be followed for the determinationof elements required by contractual or purchase order agree-ment shall be as agreed upon between the supplier and thepurchaser.14. Keywords14.1 phosphor br

34、onze alloy wire; UNS No. C51000 wire;UNS No. C52100 wire; UNS No. C52400 wireSUMMARY OF CHANGESCommittee B05 has identified the location of selected changes to this standard since the last issue (B 159-01)that may impact the use of this standard. (Approved Mar. 1, 2005)(1)Minor editing throughout.AS

35、TM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are e

36、ntirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standards

37、and should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee

38、 on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or

39、 at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).TABLE 3 Mechanical Requirements for H08 (Spring Temper) UNSNo. C51000 Round or Square WireDiameter or Distance BetweenParallel Surfaces, in. mmTensile Strength,min, ksi MpaAElongation

40、 in 2 in.50 mm min, %0.025 0.60 and under 145.0 1000 .Over 0.025 to 0.06250.060 to 1.6135.0 930 .Over 0.0625 to 0.125 1.6 to 3.0 130.0 890 .Over 0.125 to 0.250 3.0 to 6.0 125.0 850 .Over 0.250 to 0.375 6.0 to 10 120.0 830 5.0Over 0.375 to 0.50010 to 16, incl105.0 720 9.0Aksi = 1000 psi.TABLE 4 Mecha

41、nical Requirements for Flat Wire (Other ThanSquare Wire)Temper Tensile Strength, ksiAStandard NameCopper Alloy UNS No.C51000 C52100 C52400O61 annealed 435829540053673654605873400505H02 half-hard 587340050569844755807691525625H04 hard 76915256258510058569094109650750H06 extra hard 8810360571097112670770107122735840H08 spring 95110655760105119725820115129795890H10 extra spring 100114690785116122800840120133825920Aksi = 1000 psi.B 159/B 159M 053