ASTM B22 B22M-2015 Standard Specification for Bronze Castings for Bridges and Turntables《桥梁和转车台用青铜铸件的标准规格》.pdf

1、Designation: B22/B22M 15Standard Specification forBronze Castings for Bridges and Turntables1This standard is issued under the fixed designation B22/B22M; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A

2、 number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope*1.1 This specification establishes requirements for

3、 bronzecastings for turntables, movable bridges and bridge parts, andbronze castings suitable for use in bridges and other structuresfor fixed and expansion bearings in which motion is slow andintermittent. The following Copper Alloys are specified: UNSNo. C86300, C90500, C91100, C91300, and C93700.

4、NOTE 1Historically, the alloys in this specification have been used inthe applications listed in Appendix X1. Actual practice may vary.21.2 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. Within the text, SIunits are shown in brackets. The values st

5、ated in each systemmay not be exact equivalents; therefore, each system shall beused independently of the other. Combining values from thetwo systems may result in non-conformance with the standard.1.3 The following safety hazard caveat pertains only to thetest method(s) described in this specificat

6、ion:1.3.1 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Refere

7、nced Documents2.1 The following documents in the current issue of theBook of Standards form a part of this specification to the extentreferenced herein:2.2 ASTM Standards:3B824 Specification for General Requirements for CopperAlloy CastingsB846 Terminology for Copper and Copper AlloysE8/E8M Test Met

8、hods for Tension Testing of Metallic Ma-terialsE9 Test Methods of Compression Testing of Metallic Mate-rials at Room TemperatureE10 Test Method for Brinell Hardness of Metallic MaterialsE527 Practice for Numbering Metals and Alloys in theUnified Numbering System (UNS)3. General Requirements3.1 The f

9、ollowing sections of Specification B824 form apart of this specification. In the event of a conflict between thisspecification and Specification B824, the requirements of thisspecification shall take precedence.3.1.1 Terminology,3.1.2 Other Requirements,3.1.3 Dimensions, Mass, and Permissible Variat

10、ions,3.1.4 Workmanship, Finish, and Appearance,3.1.5 Sampling,3.1.6 Number of Tests and Retests,3.1.7 Specimen Preparation,3.1.8 Test Methods,3.1.9 Significance of Numerical Limits,3.1.10 Inspection,3.1.11 Rejection and Rehearing,3.1.12 Certification,3.1.13 Test Report,3.1.14 Product Marking,3.1.15

11、Packaging and Package Marking,3.1.16 Keywords, and3.1.17 Supplementary Requirements.4. Terminology4.1 For definitions of terms related to copper and copperalloys, refer to Terminology B846.1This specification is under the jurisdiction ofASTM Committee B05 on Copperand Copper Alloys and is the direct

12、 responsibility of Subcommittee B05.05 onCastings and Ingots for Remelting.Current edition approved May 1, 2015. Published June 2015. Originallyapproved in 1936. Last previous edition approved in 2014 as B0022/B22M 14.DOI: 10.1520/B0022_B0022M-15.This specification was prepared in cooperation with r

13、epresentatives of theAmerican Association of State Highway Officials and the American RailwayEngineering Association.2The UNS system for copper and copper alloys (see Practice E527) is a simpleexpansion of the former standard designation system accomplished by the additionof a prefix “C” and a suffi

14、x “00.” The suffix can be used to accommodatecomposition variations of the base alloy.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary

15、 page onthe ASTM website.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States15. Ordering Information5.1 Include the following specified choices when placingorders for produc

16、ts covered under this specification, as appli-cable:5.1.1 ASTM designation and year of issue (for example,B22/B22M-14),5.1.2 Number of castings or total weight, for each size andform,5.1.3 Copper Alloy UNS No. designation (see Table 1),5.1.4 Temper,5.1.5 Pattern or drawing number and condition (as-c

17、ast,machined, and so forth).5.1.6 When material is purchased for agencies of the U.S.government, the Supplementary Requirements in SpecificationB824 may be specified.5.2 The following options are available but may not beincluded unless specified at the time of placing of the orderwhen required:5.2.1

18、 Soundness requirements (Specification B824),5.2.2 Certification (Specification B824),5.2.3 Test Report (Specification B824),5.2.4 Inspection (Specification B824),5.2.5 Product marking (Specification B824), and5.2.6 Heat identification or traceability details.6. Materials and Manufacture6.1 Material

19、(s):6.1.1 The material of manufacture shall be a casting ofCopper Alloy UNS No.(s) C86300, C90500, C91100, C91300,or C93700 of such purity and soundness as to be suitable forprocessing in to the products prescribed herein.6.1.2 When specified in the contract or purchase order, thatheat identificatio

20、n or traceability is required, the purchasershall specify the details desired.6.2 Manufacture:6.2.1 The product shall be manufactured by such castingmethods to produce a uniform finished product.7. Chemical Composition7.1 The material shall conform to the chemical compositionrequirements in Table 1

21、for the copper alloy UNS No.designation specified in the ordering information.Table 27.2 These composition limits do not preclude the presenceof other elements. By agreement between the manufacturer andpurchaser, limits may be established and analysis required forunnamed elements.7.3 For UNS No. C86

22、300 copper or zinc may be taken asthe difference between the sum of the results of all otherelements determined and 100 %.7.4 For UNS No. C90500, C91100, C91300, and C93700copper may be taken as the difference between the sum of theresults of all elements determined and 100 %.7.5 When all named elem

23、ents in Table 1 are determined, thesum of the results shall be as shown in Table 2.8. Temper8.1 The standard tempers for products described in thisspecification are given in Table 3A, Table 3B, and Table 3C.8.1.1 As Sand Cast M01.8.1.2 As Centrifugal Cast M02.8.1.3 As Continuous Cast M07.9. Mechanic

24、al Property Requirements9.1 Tensile Strength Requirement:9.1.1 For Copper Alloy UNS Nos. C86300, C90500, andC93700 furnished under this specification shall conform to thetensile strength requirements, yield strength at .5 % extensionrequirements, and elongation percent in a gage length of 2 in.50 mm

25、 requirements in Table 3, when tested in accordancewith Test Methods E8/E8M.9.1.2 Acceptance or rejection based upon mechanical prop-erties shall depend on tensile strength, yield strength at .5 %enxtension, and an elongation percent in a gage length of 2 in.50 mm.9.2 Compression Deformation Require

26、ment:TABLE 1 Chemical RequirementsCopperAlloyUNS No.Composition, % max, except as indicatedCopper Tin Lead Zinc IronNickelIncludingCobaltAluminum Manganese Antimony Sulfur Phosphorus SiliconC86300 60.066.0 0.20 0.20 22.028.0 2.04.0 1.0A5.07.5 2.55.0 . . . .C90500 86.089.0 9.011.0 0.30 1.03.0 0.20 1.

27、0A0.005 . 0.20 0.05 0.05B0.005C91100 82.085.0 15.017.0 0.25 0.25 0.25 0.50A0.005 . 0.20 0.05 1.0B0.005C91300 79.082.0 18.020.0 0.25 0.25 0.25 0.50A0.005 . 0.20 0.05 1.0B0.005C93700 78.082.0 9.011.0 8.011.0 0.8 0.7C0.50A0.005 . 0.50 0.08 0.10B0.005AIn determining copper minimum, copper may be calcula

28、ted as copper plus nickel.BFor continuous castings, phosphorus shall be 1.5 % max.CIron shall be 0.35 % max. when used for steel-backed.TABLE 2 Sum of All Named Elements AnalyzedCopper Alloy UNS No.Copper Plus NamedElements, % minC86300 99.0C90500 99.7C91100 99.4C91300 99.4C93700 99.0B22/B22M 1529.2

29、.1 For Copper Alloy UNS Nos. C86300, C91100, andC91300 furnished under this specification shall conform to thecompression deformation requirements in Table 3, when testedin accordance with Test Methods E9.9.2.2 Acceptance or rejection based upon mechanical prop-erties shall depend on the compression

30、 deformation.9.3 Brinell Hardness Requirement:9.3.1 For Copper Alloy UNS No. C86300 furnished underthis specification shall conform to the Brinell hardness require-ment prescribed in Table 3, when tested in accordance withTest Method E10 on the finished casting.10. Sampling10.1 Refer to sampling sec

31、tion in Specification B824.10.2 For Copper Alloy UNS No. C86300 castings, onetensile sample, one compression test sample, and two hardnesstests samples shall be made for each four castings from thesame lot and the same pattern.10.3 For Copper Alloy UNS No. C91100 and C91300 onecompression sample sha

32、ll be made from each lot and the samepattern.10.4 For Copper Alloy UNS Nos. C90500 and C93700 onetensile sample shall be made from each lot and the samepattern.10.5 For castings of any grade weighing over 100 lb 45 kgfinished, the specified tests shall be made for each casting.11. Number of Tests an

33、d Retests11.1 Tests:11.1.1 Chemical AnalysisRefer to the Number of Testsand Retests in Specification B824.11.2 Other Tests:11.2.1 For Copper Alloy UNS No. C86300 castings, onetensile strength test, one yield strength test, one compressiontest, and two hardness tests shall be performed for each fourc

34、astings from the same lot and the same pattern.11.2.2 For Copper Alloy UNS Nos. C91100 and C91300one compression test shall be performed from each lot and thesame pattern.11.2.3 For Copper Alloy UNS No. C90500 and C93700 onetensile strength test, one yield strength test, shall be performedfrom each

35、lot and the same pattern.11.3 Retests:11.3.1 Refer to the Number of Tests and Retests in Speci-fication B824.12. Test Methods12.1 Chemical Composition:12.1.1 Refer to the Test Methods in Specification B824.12.2 Mechanical Tests:12.2.1 The tensile strength requirements, yield strength at.5 % extensio

36、n requirements, and elongation percent in a gagelength of 2 in. 50 mm requirements are to be tested inaccordance with Test Methods E8/E8M.12.2.2 The compression deformation requirements are to betested in accordance with Test Methods E9.12.2.3 The Brinell hardness testing of Copper Alloy UNSNo. C863

37、00 castings shall be performed in accordance withTABLE 3 A Mechanical Requirements (As Sand Cast)TemperCopper AlloyUNS No.Tensile Strength, min.Yield Strength, at 0.5 % ExtensionUnder Load, minElongation in2 in. 50 mm, %Brinell Hardness,minCompression DeformationLimit, minksiAMPaBksiAMPaBksiAMPaBM01

38、 C86300 110 760 60 415 12 223 (3000 kg) 55 380M01 C90500 40 275 18 125 20 . . .M01 C91100 . . . . . 135 18 125M01 C91300 . . . . . 170 24 165M01 C93700 30 205 12 85 15 . . .TABLE 3 B Mechanical Requirements (As Centrifugal Cast)TemperCopper AlloyUNS No.Tensile Strength, min.Yield Strength, at 0.5 %

39、ExtensionUnder Load, minElongation in2 in. 50 mm, %Brinell Hardness,minCompression DeformationLimit, minksiAMPaBksiAMPaBksiAMPaBM02 C86300 110 760 60 415 12 223 (3000 kg) 55 380M02 C90500 40 275 18 125 20 . . .M02 C91100 . . . . . . 18 125M02 C91300 . . . . . . 24 165M02 C93700 30 205 12 85 15 . . .

40、TABLE 3 C Mechanical Requirements (As Continuous Cast)TemperCopper AlloyUNS No.Tensile Strength, min.Yield Strength, at 0.5 % ExtensionUnder Load, minElongation in2 in. 50 mm, %Brinell Hardness,minCompression DeformationLimit, minksiAMPaBksiAMPaBksiAMPaBM07 C86300 110 760 62 425 14 223 (3000 kg) 55

41、380M07 C90500 44 305 25 170 10 . . .M07 C91100 . . . . . . 18 125M07 C91300 . . . . . . 24 165M07 C93700 35 240 20 140 6 . . .A1 ksi = 1000 psi.BMPa (Mega Pascal) See Appendix X1.B22/B22M 153Test Method E10 with the exception that the load shall be 3000kg and shall be applied for 30 s to a finished

42、plane surface.13. Casting Repair13.1 The castings shall not be repaired without approval ofthe purchaser.14. Keywords14.1 bridge plates; bronze castings; copper-alloy castings;copper-base alloy castings; expansion bearings; UNS No.C86300; UNS No. C90500; UNS No. C91100; UNS No.C91300; UNS No. C93700

43、APPENDIXES(Nonmandatory Information)X1. APPLICATIONS FOR ALLOYS IN THIS STANDARDX1.1 The alloys in this specification have historically beenused in the following applications. This information is pro-vided for “information only” and should not be considered asrecommendations.X1.1.1 Copper Alloy UNS

44、No. C91300 (Formerly AlloyA)For contact with hardened steel disks at low speeds underpressures not over 3 ksi 20 MPa, for example, disk-bearingmetals used in center-bearing swing bridges.X1.1.2 Copper Alloy UNS No. C91100 (Formerly AlloyB)For contact with hardened steel disks at low speeds underpres

45、sures not over 2.5 ksi 17 MPa, for example, disk-bearingmetals used in turntable and center-bearing swing bridges; forcontact with steel (tensile strength 60 ksi 415 MPa, min) atlow speeds under pressures not over 1.5 ksi 10 MPa, forexample, trunnions of movable bridges; and for bearing andexpansion

46、 plates under pressures not to exceed 2.5 ksi.X1.1.3 Copper Alloy UNS No. C90500 (Formerly AlloyD)For gears, worm wheels, nuts, and similar parts that aresubjected to other than compressive stresses.X1.1.4 Copper Alloy UNS No. C86300 (Formerly AlloyE)For bushings for bridge pins and similar applicat

47、ions inwhich angular movement is slight and compressive stressesmay attain 8 ksi 55 MPa.X1.1.5 Copper Alloy UNS No. C93700 (Formerly AlloyC)For ordinary machinery bearings and for bearing andexpansion plates under pressures not to exceed 1 ksi 6.9 MPa.X2. METRIC EQUIVALENTSX2.1 The SI unit for stren

48、gth properties now shown is inaccordance with the International System of Units (SI). Thederived SI unit for force is the newton (N), which is defined asthat force which, when applied to a body having a mass of 1 kg,gives it an acceleration of 1 m/s2(N = kgm s2). The derivedSI unit for pressure or s

49、tress is the newton per square metre(N/m2), which has been named the pascal (Pa) by the GeneralConference on Weights and Measures. Since 1 ksi = 6 894 757Pa, the metric equivalents are expressed as megapascal (MPa),which is the same as MN/m2and N/mm2.SUMMARY OF CHANGESCommittee B05 has identified the location of selected changes to this standard since the last issue(B22/B22M 14) that may impact the use of this standard. (Approved May 1, 2015.)(1) Rewrote Sect