ASTM B271-2006 Standard Specification for Copper-Base Alloy Centrifugal Castings《铜基合金离心浇铸件用标准规范》.pdf

1、Designation: B 271 06Standard Specification forCopper-Base Alloy Centrifugal Castings1This standard is issued under the fixed designation B 271; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in

2、 parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification establishes requirements for centrifu-gal

3、castings of copper-base alloys having the nominal compo-sitions shown in Table 1.1.2 The values stated in inch-pound units are the standard.SI values in parentheses are given for information only.2. Referenced Documents2.1 The following documents in the current issue of theBook of Standards form a p

4、art of this specification to the extentreferenced herein:2.2 ASTM Standards:2B 208 Practice for Preparing Tension Test Specimens forCopper Alloy Sand, Permanent Mold, Centrifugal, andContinuous CastingsB 824 Specification for General Requirements for CopperAlloy CastingsB 846 Terminology for Copper

5、and Copper Alloys3. Terminology3.1 Definitions of terms relating to copper alloys can befound in Terminology B 846.4. Ordering Information4.1 Orders for centrifugal castings under this specificationshould include the following information:4.1.1 Specification title, number, and year of issue,4.1.2 Qu

6、antity (length or number) of castings,4.1.3 Copper Alloy UNS Number (Table 1) and temper(as-cast, heat-treated, and so forth),4.1.4 Dimensions or drawing number and condition (as-cast, machined, and so forth),4.1.5 ASME Boiler and Pressure Vessel Code requirements(Section 9),4.1.6 When castings are

7、purchased for agencies of the U.S.Government, the Supplementary Requirements in SpecificationB 824 may be specified.4.2 The following are optional and should be specified inthe purchase order when required:4.2.1 Chemical analysis of residual elements (Section 6.3),4.2.2 Pressure test or soundness re

8、quirements (SpecificationB 824),4.2.3 Approval of weld repair (Section 8),4.2.4 Certification (Specification B 824),4.2.5 Foundry test report (Specification B 824),4.2.6 Witness inspection (Specification B 824),4.2.7 Product marking (Specification B 824), and4.2.8 Castings for seawater service (Sect

9、ion X1.2).5. Materials and Manufacture5.1 Castings in Copper Alloy UNS No. C95520 are used inthe heat treated condition only.6. Chemical Composition6.1 The centrifugal castings shall conform to the chemicalrequirement shown in Table 2 for the Copper Alloy UNSNumbers specified in the purchase order.6

10、.2 These specification limits do not preclude the presenceof other elements. Limits may be established and analysisrequired for unnamed elements agreed upon between themanufacturer or supplier and the purchaser. Copper or zincmay be given as remainder and may be taken as the differencebetween the su

11、m of all elements analyzed and 100 %. When allnamed elements in Table 2 are analyzed, their sum shall be asspecified in Table 3.6.3 It is recognized that residual elements may be present incast copper-base alloys. Analysis shall be made for residualelements only when specified in the purchase order.

12、7. Mechanical Properties7.1 Mechanical properties shall be determined from test barcastings cast in accordance with Practice B 208 and shall meetthe requirements shown in Table 4.8. Weld Repair8.1 The castings shall not be weld repaired without cus-tomer approval.1This specification is under the jur

13、isdiction ofASTM Committee B05 on Copperand Copper Alloys and is the direct responsibility of Subcommittee B05.05 onCastings and Ingots for Remelting.Current edition approved Oct. 1, 2006. Published October 2006. Originallyapproved in 1954. Last previous edition approved in 2003 as B 271 96 (2003).2

14、For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1*A Summary of Changes section appears at the end of this stan

15、dard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.9. ASME Requirements9.1 When specified in the purchase order to meet ASMEBoiler and Pressure Vessel Code requirements castings inCopper Alloy UNS Nos. C95200 and C95400 shall comply

16、with the following:9.1.1 Certification requirements of Specification B 824.9.1.2 Foundry test report requirements of SpecificationB 824.9.1.3 Castings shall be marked with the manufacturersname, the Copper Alloy UNS No., and the casting qualityfactor. In addition, heat numbers or serial numbers that

17、 aretraceable to heat numbers shall be marked on all pressure-containing castings individually weighing 50 lb (22.7 kg) ormore. Pressure-containing castings weighing less than 50 lb(22.7 kg) shall be marked with either the heat number or aserial number that will identify the casting as to the month

18、inwhich it was poured. Marking shall be in such a position as tonot injure the usefulness of the casting.10. General Requirements10.1 The following sections of Specification B 824 form apart of this specification. In the event of a conflict between thisspecification and Specification B 824, the requ

19、irements of thisspecification shall take precedence.10.1.1 Terminology,10.1.2 Other Requirements,10.1.3 Dimensions, Mass, and Permissible Variations,10.1.4 Workmanship, Finish, and Appearance,10.1.5 Sampling,10.1.6 Number of Tests and Retests,10.1.7 Specimen Preparation,10.1.8 Test Methods,10.1.9 Si

20、gnificance of Numerical Limits,10.1.10 Inspection,10.1.11 Rejection and Rehearing,10.1.12 Certification,10.1.13 Test Report,10.1.14 Packaging and Package Marking, and10.1.15 Supplementary Requirements.11. Sampling11.1 Test bars shall be made in accordance with PracticeB 208.11.2 At the manufacturers

21、 option test bars may be removedfrom the casting instead of from a separately cast coupon.11.3 Separately cast test bars representing castings in Cop-per Alloy UNS Nos. C95300HT, C95400HT, C95410HT,C95500HT, C95520HT, C95800 temper annealed, and C95900annealed shall be heat treated with the castings

22、.TABLE 1 Nominal CompositionsClassificationCopper AlloyUNS No.CommercialDesignationCopper Tin Lead Zinc Nickel IronAlum-inumMang-aneseSiliconLeaded red brass C83600 85-5-5-5 85 5 5 5 . . . . .C83800 83-4-6-7 or commercial red brass 83 4 6 7 . . . . .Leaded semi-red brass C84400 81-3-7-9 or valve com

23、position 81 3 7 9 . . . . .C84800 76-212-612-15 or semi-red brass 76 212 612 15 . . . . .Leaded yellow brass C85200 high copper yellow brass 72 1 3 24 . . . . .C85400 commercial No. 1 yellow brass 67 1 3 29 . . . . .C85700 leaded naval brass 61 1 1 37 . . . . .High-strength yellow brass C86200 high-

24、strength manganese bronze 63 . . 27 . 3 4 3 .C86300 high-strength manganese bronze 61 . . 27 . 3 6 3 .C86400 leaded manganese bronze 58 1 1 38 . 11212 .C86500 No. 1 manganese bronze 58 . . 39 . 1 1 1 .C86700 leaded manganese bronze 58 1 1 34 . 2 2 2 .Silicon bronze and silicon C87300 silicon bronze

25、95 . . . . . . 1 4brass C87400 silicon brass 82 .12 14 . . . . 312C87500 silicon brass 82 . . 14 . . . . 4C87600 silicon bronze 89 . . 6 . . . . 5Tin bronze and leaded C90300 88-8-0-4, or modified “G” bronze 88 8 . 4 . . . . .tin bronze C90500 88-10-0-2, or “G” bronze 88 10 . 2 . . . . .C92200 88-6-

26、2-4 or “M” bronze 88 6 2 4 . . . . .C92300 87-8-1-4, or Navy PC 87 8 1 4 . . . . .High-lead tin bronze C93200 83-7-7-3 83 7 7 3 . . . . .C93500 85-5-9-1 85 5 9 1 . . . . .C93600 81-7-12 81 7 12 . . . . . .C93700 80-10-10 80 10 10 . . . . . .C93800 78-7-15 78 7 15 . . . . . .C94300 71-5-24 71 5 24 .

27、. . . . .Aluminum bronze C95200 Grade A 88 . . . . 3 9 . .C95300 Grade B 89 . . . . 1 10 . .C95400 Grade C 85 . . . . 4 11 . .C95410 84 . . . 2 4 10 . .C95900 82.5 . . . . 4.5 13 . .Nickel aluminum bronze C95500 Grade D 81 . . . 4 4 11 . .C95520 78.5 . . . 5.5 5.0 11 . .C95800 81.3 . . . 4.5 4 9 1.2

28、 .Leaded nickel bronze C97300 12 % leaded nickel silver 57 2 9 20 12 . . . .C97600 20 % leaded nickel silver 64 4 4 8 20 . . . .C97800 25 % leaded nickel silver 66 5 2 2 25 . . . .B271062TABLE2ChemicalRequirementsComposition,%maxExceptasIndicatedCopperAlloyUNSNo.MajorElementsResidualElementsCopperTi

29、nLeadZincIronNickelinclCobaltAluminumManganeseSiliconIronAntimonyNickelinclCobaltSulfurPhosphorusAluminumOtherSiliconC8360084.086.04.06.04.06.04.06.0.1.0A.0.300.25.0.080.050.005.0.005C8380082.083.83.34.25.07.05.08.0.1.0A.0.300.25.0.080.030.005.0.005C8440078.082.02.33.56.08.07.010.0.1.0A.0.400.25.0.0

30、80.020.005.0.005C8480075.077.02.03.05.57.013.017.0.1.0A.0.400.25.0.080.020.005.0.005C8520070.074.00.72.01.53.820.027.0.0.60.201.00.050.020.005.0.05C8540065.070.00.501.51.53.824.032.0.0.7.1.0.0.35.0.05C8570058.064.00.501.50.81.532.040.0.0.8.0.7.1.0.0.55.0.05C8620060.066.00.200.2022.028.02.04.0.3.04.9

31、2.55.0.1.0.C8630060.066.00.200.2022.028.02.04.0.5.07.52.55.0.1.0.C8640056.062.00.501.50.501.534.042.00.402.0.0.501.50.101.5.1.0.C8650055.060.01.00.4036.042.00.402.0.0.501.50.101.5.1.0.C8670055.060.01.50.501.530.038.01.03.0.1.03.00.103.5.1.0.C8730094.0min.0.200.25.0.81.53.55.00.20.C8740079.0min.1.012

32、.016.0.2.54.0.0.8.C8750079.0min.0.5012.016.0.3.05.0.0.50.C8760088.0min.0.504.07.00.20.0.253.55.5.C9030086.089.07.59.00.303.05.0.1.0A.0.200.20.0.050.050.005.0.005C9050086.089.09.011.00.301.03.0.1.0A.0.200.20.0.050.050.005.0.005C9220086.090.05.56.51.02.03.05.0.1.0A.0.250.25.0.050.050.005.0.005C9230085

33、.089.07.59.00.301.02.55.0.1.0A.0.250.25.0.050.050.005.0.005C9320081.085.06.37.56.08.01.04.0.1.0A.0.200.35.0.080.150.005.0.005C9350083.086.04.36.08.010.02.0.1.0A.0.200.30.0.080.050.005.0.005C9360079.083.06.08.011.013.01.0.1.0A.0.200.55.0.080.150.005.0.005C9370078.082.09.011.08.011.00.8.0.50A.0.70.50.

34、0.080.100.005.0.005C9380075.079.06.37.513.016.00.8.1.0A.0.150.8.0.080.050.005.0.005C9430067.072.04.56.023.027.00.8.1.0A.0.150.8.0.080.050.005.0.005C9520086.0min.2.54.0.8.59.5.C9530086.0min.0.81.5.9.011.0.C9540083.0min.3.05.01.510.011.50.50.C9541083.0min.3.05.01.52.510.011.50.50.C9550078.0min.3.05.03

35、.05.510.011.53.5.C9552074.5min.4.05.54.26.010.511.51.5.CR0.05CO0.20SN0.25Pb0.03Zn0.300.15C9580079.0min.3.54.5B4.05.0B8.59.50.81.5.Pb0.030.10C95900rem.3.05.00.512.013.51.5.C9730053.058.01.53.08.011.017.025.01.511.014.0.0.50.0.35.0.080.050.005.0.15C9760063.067.03.54.53.05.03.09.01.519.021.5.1.0.0.25.0

36、.080.050.005.0.15C9780064.067.04.05.51.02.51.04.01.524.027.0.1.0.0.20.0.080.050.005.0.15AIndeterminingcopperminimumcoppermaybecalculatedascopperplusnickel.BIroncontentshallnotexceednickelcontent.B27106312. Test Methods12.1 Analytical chemical methods are given in SpecificationB 824.12.1.1 Test metho

37、ds to be followed for the determination ofelements resulting from contractual or purchase order agree-ment shall be as agreed upon between the manufacturer orsupplier and the purchaser.12.2 Brinell hardness readings shall be taken on the grip endof the tension test bar and shall be made in accordanc

38、e withTest Method E 10, with the exception that a 3000 kg load shallbe used.13. Product Marking13.1 When specified in the purchase order the castings shallbe marked with the alloy number.14. Keywords14.1 centrifugal castings; copper alloy castings; copper-basealloy castingsTABLE 3 Sum of All Named E

39、lements AnalyzedCopper AlloyUNS No.Copper PlusNamed Elements%minCopper AlloyUNS No.Copper PlusNamed Elements%minC83600 99.3 C92200 99.3C83800 99.3 C92300 99.3C84400 99.3 C93200 99.2C84800 99.3 C93500 99.4C85200 99.1 C93600 99.3C85400 98.9 C93700 99.0C85700 98.7 C93800 98.9C86200 99.0 C94300 99.0C863

40、00 99.0 C95200 99.0C86400 99.0 C95300 99.0C86500 99.0 C95400 99.5C86700 99.0 C95410 99.5C87300 99.5 C95500 99.5C87400 99.2 C95520 99.5C87500 99.5 C95800 99.5C87600 99.5 C95900 99.5C90300 99.4 C97300 99.0C90500 99.7 C97600 99.7C97800 99.6B271064APPENDIX(Nonmandatory Information)X1. HEAT TREATMENTX1.1

41、 Castings in Copper Alloys UNS Nos. C95300,C95400, C95410, and C95500 may be supplied in the heattreated condition to obtain the higher mechanical propertiesshown in Table 5. Suggested heat treatments for these alloysand Copper Alloys UNS No. C95520 are given in Table 5.Actual practice may vary by m

42、anufacturer.X1.2 For better corrosion resistance in seawater applica-tions, castings in Copper Alloys UNS No. C95800 shall begiven a temper anneal heat treatment at 1250 6 500FF (6756 100CC) for 6 h minimum. Cooling shall be by the fastestmeans possible that will not cause distortion or cracking whi

43、chrenders the castings unusable for the intended application.X1.3 Castings in Copper Alloys UNS No. C95900 arenormally supplied annealed between 11 000F (5950C) and13 000F (7050C) for 4 h followed by air cooling.TABLE 4 Mechanical RequirementsCopper AlloyUNS No.Tensile Strength, min Yield Strength,A

44、minElongation in 2 in.Or 50 mm, min, %Brinell Hardness No.B(3000-kG Load), minksiCMPaDksiCMPaDC83600 30 207 14 97 20 .C83800 30 207 13 90 20 .C84400 29 200 13 90 18 .C84800 28 193 12 83 16 .C85200 35 241 12 83 25 .C85400 30 207 11 76 20 .C85700 40 276 14 97 15 .C86200 90 621 45 310 18 .C86300 110 75

45、8 60 414 12 .C86400 60 414 20 138 15 .C86500 65 448 25 172 20 .C86700 80 552 32 221 15 .C87300 45 310 18 124 20 .C87400 50 345 21 145 18 .C87500 60 414 24 165 16 .C87600 60 414 30 207 16 .C87610 45 310 18 124 20 .C90300 40 276 18 124 20 .C90500 40 276 18 124 20 .C92200 34 234 16 110 22 .C92300 36 24

46、8 16 110 18 .C93200 30 207 14 97 15 .C93500 28 193 12 83 15 .C93600 32 221 16 110 15 .C93700 30 207 12 83 15 .C93800 26 179 14 97 12 .C94300 24 165 . . 10 .C95200 65 450 25 170 20 110C95300 65 450 25 170 20 110C95300(HT) 80 550 40 275 12 160C95400 75 515 30 205 12 150C95400(HT) 90 620 45 310 6 190C9

47、5410 75 515 30 205 12 150C95410(HT) 90 620 45 310 6 190C95500 90 620 40 275 6 190C95500(HT) 110 760 60 415 5 200C95520(HT) 125 862 95E655E3 262C95800F85 585 35 240 15 .C95900 . . . . . 241 minC97300 30 207 15 97 8 .C97600 40 276 17 117 10 .C97800 50 345 22 152 10 .AYield strength shall be determined

48、 as the stress producing an elongation under load of 0.5 %, that is 0.01 in. (0.254 mm) in a gage length of 2 in. (50.8 mm).BFor information only.Cksi 1000 psi.DSee Appendix.EYield strength at 0.2 % offset.FAs cast or temper annealed.B271065SUMMARY OF CHANGESCommittee B05 has identified the location of selected changes to this standard since the last issue(B 271 96 (2003) that may impact the use of this standard. (Approved Oct. 1, 2006)(1) Added separately cast keel blocks test bars.(2) Revised chemical compositions of various alloys to complyw