ASTM B361-2002 Standard Specification for Factory-Made Wrought Aluminum and Aluminum-Alloy Welding Fittings《工厂加工的锻制铝及铝合金焊接件的标准规范》.pdf

1、Designation: B 361 02Standard Specification forFactory-Made Wrought Aluminum and Aluminum-AlloyWelding Fittings1This standard is issued under the fixed designation B 361; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of

2、last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope *1.1 This specification covers only fac

3、tory-made wroughtaluminum and aluminum-alloy welding fittings in contrast tofield-made fittings. The term “welding fittings” applies tobutt-welding or socket-end parts, such as 45 elbows, 180return bends, 90 short radius elbows, and other types made tothe dimensional standards specified by ASME B16.

4、9 andB16.11.NOTE 1Throughout this specification use of the term alloy in thegeneral sense includes aluminum as well as aluminum-alloy.1.2 For acceptance criteria for inclusion of new aluminumand aluminum alloys in this specification, see Annex A1.1.3 The values stated in inch-pound units are to be r

5、egardedas the standard. The values given in parentheses are mathemati-cal conversions to SI units which are provided for informationonly and are not considered standard.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility o

6、f the user of this standard to establish appro-priate safety and heal practices and determine the applicabilityof regulatory limitations prior to use.2. Referenced Documents2.1 The following documents of the issue in effect on dateof material purchase form a part of this specification to theextent r

7、eferenced herein:2.2 ASTM Standards:B 209 Specification for Aluminum and Aluminum-AlloySheet and Plate2B 210 Specification for Aluminum and Aluminum-AlloyDrawn Seamless Tubes2B 211 Specification for Aluminum and Aluminum-AlloyBar, Rod, and Wire2B 221 Specification for Aluminum and Aluminum-AlloyExtr

8、uded Bars, Rods, Wire, Profiles and Tubes2B 234 Specification for Aluminum and Aluminum-AlloyDrawn Seamless Tubes for Condensers and Heat Exchang-ers2B 241/B 241M Specification for Aluminum and Aluminum-Alloy Seamless Pipe and Seamless Extruded Tube2B 247 Specification for Aluminum and Aluminum-Allo

9、yDie Forgings, Hand Forgings, and Rolled Ring Forgings2B 660 Practices for Packaging/Packing of Aluminum andMagnesium Products2B 881 Standard Terminology Relating to Aluminum andMagnesium Alloy Products2D 3951 Practice for Commercial Packaging32.3 ANSI Standards:H35.1 Alloy and Temper Designation Sy

10、stems for Alumi-num42.4 ASME Standards:B16.9 Factory-Made Wrought Steel Butt-Welding Fittings5B16.11 Forged Steel Fittings, Socket-Welding andThreaded5Section VIII Boiler and Pressure Vessel Code5Section IX Boiler and Pressure Vessel Code52.5 AWS Standards:AWS D10.7M/D10.7 Recommended Practices for

11、GasShielded-Arc Welding of Aluminum and Aluminum-AlloyPipe62.6 Manufacturers Standardization Society of the Valveand Fittings Industry:MSS SP 25 Standard Marking System for Valves, Fittings,Flanges and Unions72.7 Federal Standards:Fed. Std. No. 123 Marking for Shipment (Civil Agencies)82.8 American

12、Society for Nondestructive Testing Standard:ASNT Recommended Practice for Nondestructive Testing1This specification is under the jurisdiction of ASTM Committee B07 on LightMetals and Alloys and is the direct responsibility of Subcommittee B07.03 onAluminum Alloy Wrought Products.Current edition appr

13、oved June 10, 2002. Published July 2002. Originallypublished as B 361 60 T. Last previous edition B 361 95.2Annual Book of ASTM Standards, Vol 02.02.3Annual Book of ASTM Standards, Vol 15.09.4The Aluminum Association, 900 19th St., NW, Washington, DC 20006.5Available from American Society of Mechani

14、cal Engineers, Three ParkAvenue, New York, NY 100165990.6Available from American Welding Society, 550 N. W. LeJeune Road, Miami,FL 33126.7Available from Manufacturers Standardization Society of the Valve and FittingsIndustry, 127 Park Street N.E., Vienna, VA 22180.8Available from Document Automation

15、 and Production Service, Bldg. 4D, 700Robbins Ave., Philadelphia, PA 19111-5094.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Personnel Qualification and Certificati

16、on-Ultrasonic Test-ing Method SNT-TC-1A93. Terminology3.1 Definitions: Refer to ASTM Terminology B 881 fordefinitions of product terms used in this specification.3.2 Definitions of Terms Specific to This Standard:3.2.1 capable ofThe term capable of as used in thisspecification means that the test ne

17、ed not be performed by theproducer of the material. However, should testing by thepurchaser establish that the material does not meet theserequirements, the material shall be subject to rejection.4. Ordering Information4.1 Orders for material to this specification shall include thefollowing informat

18、ion:4.1.1 This specification designation (which includes thenumber, the year, and the revision letter, if applicable),4.1.2 Size, shape, and dimensions (8.1),4.1.3 Quantity in number of pieces,4.1.4 Alloy (Section 5),4.1.5 Temper (Section 5),4.1.6 Class WP*S and WP*W (seamless or welded)shall be spe

19、cified.4.2 Additionally, orders for material to this specificationshall include the following information when required by thepurchaser:4.2.1 Whether tension tests of finished fittings are required(9.1),4.2.2 Whether hydrostatic tests are required (10.2),4.2.3 Whether inspection or witness of inspec

20、tion and testsby the purchasers representative is required prior to materialshipment (Section 11),4.2.4 Whether Practices B 660 applies and, if so, the levelsof preservation, packaging, and packing required (14.3), and4.2.5 Whether certification is required (Section 15).4.2.6 For civil agencies, whe

21、ther marking for shipment shallbe in accordance with Fed. Std. No. 123 or ASTM PracticeD3951.5. Material5.1 The aluminum or aluminum-alloy material used in themanufacture of the fittings shall be in accordance with the alloyand temper specified in the order. The material shall be in theform of rod,

22、bar, forgings, sheet, plate, seamless pipe orseamless tube, each of which conforms to all requirements ofthe applicable ASTM specifications for the particular form andalloy involved. The applicable ASTM specifications and alloydesignations are listed in Table 1.6. Manufacture6.1 Forging or shaping o

23、perations may be performed byhammering, pressing, piercing, rolling, extruding, upsetting,bending, or fusion welding, or by a combination of two or moreof these operations. The forming procedure shall be so appliedthat it will not produce injurious defects in the fittings.6.2 Fittings ordered as Cla

24、ss WP*S shall be of seamlessconstruction and meet all requirements of ASME B16.9.6.3 Fittings ordered as Class WP*W shall meet therequirements of ASME B16.9 and shall have full penetrationfusion welds radiographically examined throughout their entirelength in accordance with Paragraph UW-51 of Secti

25、on VIII,Division 1, of the ASME Boiler and Pressure Vessel Code. Theradiography of this class of fittings may be done either prior toor after forming at the option of the manufacturer.6.3.1 All welds shall be made in accordance with proce-dures by welders or welding operators qualified under therequ

26、irements of the ASME Boiler and Pressure Vessel Code,Section IX.6.3.2 Personnel performing NDE examinations shall bequalified in accordance with SNT-TC-1A.6.4 For welds made in accordance with the ASME Boilerand Pressure Vessel Code, Section IX, the joint shall bereinforced at the center of the weld

27、 by at least116 in. (1.6 mm)but not more than18 in. (3.2 mm). Unless otherwise agreedupon between the producer and the purchaser, this reinforce-ment may be removed at the producers option. The contour ofthe reinforcement shall be smooth, with no valley or groovealong the edge or in the center of th

28、e weld, and the depositedmetal shall be fused smoothly and uniformly into the surface ofthe original material. The finish of the welded joint shall bereasonably smooth and free of irregularities, grooves, ordepressions.7. Responsibility for Quality Assurance7.1 Responsibility for Inspection and Test

29、sUnless other-wise specified in the contract or purchase order, the producer isresponsible for the performance of all inspection and testrequirements specified herein. Except as otherwise specified inthe contract or order, the producer may use his own or anyother suitable facilities for the performa

30、nce of the inspectionand test requirements specified herein, unless disapproved bythe purchaser. The purchaser shall have the right to performany of the inspections and tests set forth in this specificationwhere such inspections are deemed necessary to assure thatmaterial conforms to prescribed requ

31、irements.7.2 Lot DefinitionAn inspection lot shall consist of allfittings of the same alloy, size, shape, and dimensions subjectedto inspection at one time.8. General Quality8.1 The sizes, shapes, and dimensions, and, unless other-wise specified, the end preparation (Note 2), shall be asspecified fo

32、r fittings covered by ASME B16.9 and B16.11.NOTE 2Other types of end preparations have been developed such asthe “V” groove of ASME B16.9 and B16.11, which appear to be superiorto the straight bevel under many circumstances. They may be specifiedwhen desired. The so-called “modified vee” end prepara

33、tion described inAWS D10.7 is one example.8.2 Unless otherwise specified, the material shall be sup-plied in the mill finish and shall be uniform as defined by therequirements of this specification and shall be commerciallysound. Any requirement not so covered is subject to negotia-tion between prod

34、ucer and purchaser.9Available from The American Society for Nondestructive Testing (ASNT), P.O.Box 28518, 1711 Arlingate Ln., Columbus, OH 43228-0518.B 36129. Tension Tests9.1 Tension tests of the finished fittings are not required,unless otherwise agreed upon between the producer and thepurchaser a

35、nd so specified in the order. When tension tests aremade, methods of test, test specimens, and sampling frequencyshall be agreed upon between the producer and the purchaser.10. Hydrostatic Tests10.1 Welding fittings shall be capable of withstanding aninternal hydrostatic pressure, calculated accordi

36、ng to the fol-lowing equation, without developing leaks:P 5 2St/D (1)where:P = maximum hydrostatic test pressure (gage), psi (MPa)(Note 3),S = 0.50 times the minimum specified yield strength of thedesignated material, psi (MPa),t = nominal wall thickness, in. (mm) of designated sched-ule number (Not

37、e 4), andD = outside diameter at bevel, in. (mm).10.2 Hydrostatic acceptance tests shall be made only whenagreed upon between the producer and the purchaser and sospecified in the order.NOTE 3See Appendix X1.NOTE 4For nominal wall thicknesses corresponding to schedulenumbers, see Specification B 241

38、/B 241M.11. Source Inspection11.1 If the purchaser desires that his representative inspector witness the inspection and testing of the material prior toshipment, such agreement shall be made by the purchaser andproducer as part of the purchase contract.11.2 When such inspection or witness of inspect

39、ion andtesting is agreed upon, the seller shall afford the purchasersrepresentative all reasonable facilities to satisfy him that thematerial meets the requirements of this specification. Inspec-tion and tests shall be conducted so there is no unnecessaryTABLE 1 Requirements for Aluminum and Aluminu

40、m-Alloy Materials Used in the Manufacture of FittingsApplicable ASTM SpecificationsAlloy DesignationA,BType of MaterialPipe or Tube Plate Bar ForgingWP1060C99.6 % pure aluminum B 210B 221B 234B 241/B 241M B 209B211B 221 .WP1100Ccommercially pure low-strength aluminum B 210B 221B 241/B 241M B 209B211

41、B221 B 247WP3003Caluminum-base manganese alloy B 210B 221B 234B 241/B 241M B 209B211B 221 B 247WP AlcladC3003 aluminum-base manganese alloy core, clad on oneside (inside only) in case of pipeB 210B 221B 234B 241/B 241M B 209WP5083Daluminum-base magnesium-manganese alloy B 210B 221B 241/B 241M B 209

42、B 221 B 247WP5086Daluminum-base magnesium-manganese alloy B 210B 221B 241/B 241M B 209 B 221WP5154Caluminum-base magnesium alloy B 210B 221 B 209B211B 221WP6061 aluminum-base magnesium-silicon heat-treatable alloy B 210B 221B 234B 241/B 241M B 209B211B 221 B 247WP6063 aluminum-base magnesium-silicon

43、 heat-treatable alloy B 210B 221B 241/B 241M . B 221 .AWhen fittings are of welded construction, designation shall be supplemented by the suffix “W.BThese alloy designations were established in accordance with ANS1 H35.1, except for the letter symbols “WP, which denote wrought product.CFittings in n

44、onheat-treatable alloys 1060, 1100, 3003, Alclad 3003, and 5154 are available only in the F or H112 tempers as covered by the applicable raw materialspecification.DFittings in nonheat-treatable alloys 5083 and 5086 are available in the O, F, or H112 tempers as covered by the applicable raw material

45、specification.B 3613interference with the producers operations.12. Retest and Rejection12.1 If any material fails to conform to all of the applicablerequirements of this specification, it shall be cause for rejectionof the inspection lot.12.2 When there is evidence that a failed specimen was notrepr

46、esentative of the inspection lot and when no other samplingplan is provided or approved by the purchaser through thecontract or purchase order, at least two additional specimensshall be selected to replace each test specimen that failed. Allspecimens so selected for retest shall meet the requirement

47、s ofthe specification or the lot shall be subject to rejection.12.3 Material in which defects are discovered subsequent toinspection may be rejected.12.4 If material is rejected by the purchaser, the producer orsupplier is responsible only for replacement of material to thepurchaser. As much as poss

48、ible of the rejected material shall bereturned to the producer or supplier.13. Identification Marking of Product13.1 The producers name or trademark, the size andschedule number, and the material shall be stamped (Note 5),stenciled, or otherwise suitably marked on each fitting. Whenthe size does not

49、 permit complete marking, identificationmarks may be omitted in the sequence specified in SP25, of theManufacturers Standardization Society of the Valve and Fit-tings Industry. Each fitting shall be marked with the alloydesignation listed in Table 1. On wall thicknesses thinner thanSchedule 40, no stamps or other indented marking shall beused.NOTE 5If steel stamps are used, care should be taken so that themarking is not deep enough to cause cracks or to reduce the wall thicknessof the fittings below the minimum allowed.14. Packaging and Package Marking1