ASTM B369-2006 Standard Specification for Copper-Nickel Alloy Castings《铜-镍合金铸件标准规范》.pdf

1、Designation: B 369 06Standard Specification forCopper-Nickel Alloy Castings1This standard is issued under the fixed designation B 369; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parenthes

2、es indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification establishes the requirements forcopper-nickel alloy

3、castings with nominal compositions shownin Table 1. These are as follows:2Copper Alloy UNS No.2Previous DesignationC96200 Alloy AC96400 Alloy B1.2 Castings of these alloys are used primarily forcorrosion-resistance applications such as in construction andfor pressure vessels, particularly in marine

4、pumps, valves, andfittings.1.3 These alloys are considered weldable, but they may beordered with a weld test to ensure weldability. When extensivewelding is to be performed on the casting, weldability testsshould be specified in the ordering information (4.2.6)toensure proper welding characteristics

5、.1.4 UnitsValues stated in inch-pound units are to beregarded as standard. The values given in parentheses aremathematical conversions to SI units, which are provided forinformation only and are not considered standard.1.5 The following hazard statement applies only to Section7, Weldability Test, of

6、 this specification. This standard does notpurport to address all of the safety concerns, if any, associatedwith its use. It is the responsibility of the user of this standardto establish appropriate safety and health practices anddetermine the applicability of regulatory limitations prior touse.2.

7、Referenced Documents2.1 ASTM Standards:3B 208 Practice for Preparing Tension Test Specimens forCopper Alloy Sand, Permanent Mold, Centrifugal, andContinuous CastingsB 824 Specification for General Requirements for CopperAlloy CastingsB 846 Terminology for Copper and Copper AlloysE 527 Practice for N

8、umbering Metals and Alloys (UNS)2.2 ASME Code:ASME Boiler and Pressure Vessel Code42.3 AWS Standard:AWS A5.6 Specification for Copper and Copper-Alloy Arc-Welding Electrodes53. Terminology3.1 For definitions of terms relating to copper alloys, refer toTerminology B 846.4. Ordering Information4.1 Ord

9、ers for castings under this specification shouldinclude the following information:4.1.1 Specification title, number, and year of issue,4.1.2 Quantity of castings,4.1.3 Copper Alloy UNS Number (Table 2),4.1.4 Pattern or drawing number and condition (as-cast,machined, and so forth),4.1.5 ASME Boiler a

10、nd Pressure Vessel Code Requirements(Section 12),4.1.6 When material is purchased for agencies of the U.S.Government, the Supplementary Requirements of this specifi-cation may be specified.4.2 The following are optional and should be specified inthe purchase order when required:4.2.1 Pressure test o

11、r soundness requirements (SpecificationB 824),4.2.2 Witness inspection (Specification B 824),4.2.3 Certification (Specification B 824),4.2.4 Foundry test report (Specification B 824),4.2.5 Product marking (Specification B 824),1This specification is under the jurisdiction ofASTM Committee B05 on Cop

12、perand Copper Alloys and is the direct responsibility of Subcommittee B05.05 onCastings and Ingots for Remelting.Current edition approved Oct. 1, 2006. Published October 2006. Originallyapproved in 1961. Last previous edition approved in 2003 as B 369 96 (2003).2The UNS system for copper and copper

13、alloys (see Practice E 527) is a simpleexpansion of the former standard designation system accomplished by the additionof a prefix “C” and a suffix “00”. The suffix can be used to accommodatecomposition variations of the base alloy.3For referenced ASTM standards, visit the ASTM website, www.astm.org

14、, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.4Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10

15、016-5990.5Available from The American Welding Society (AWS), 550 NW LeJeune Rd.,Miami, FL 33126.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.2.6 Weldability test

16、(1.3, Section 7, and Table 2), and4.2.7 Approval of weld procedure and records of repairs(Section 8).5. Chemical Composition5.1 The castings shall conform to the chemical requirementsshown in Table 2 for the copper alloy UNS numbers specifiedin the purchase order.5.2 These specification limits do no

17、t preclude the presenceof other elements. Limits may be established and analysisrequired for unnamed elements agreed upon between themanufacturer or supplier and the purchaser. Copper may begiven as remainder and may be taken as the difference betweenthe sum of all elements analyzed and 100 %. When

18、all theelements in the table are analyzed, their sum shall be 99.5 %minimum.6. Mechanical Properties6.1 Mechanical properties shall be determined from sepa-rately cast test bar castings, and shall meet the requirementsshown in Table 3.7. Weldability Test7.1 When specified in the purchase order at le

19、ast one testcast as shown in Fig. 1 shall be prepared for each lot of weldinggrade castings (4.2.6).7.2 The block shall be molded, gated, and risered in amanner to produce a sound casting without defects that mightinterfere with welding or the interpretation of the results of thetest.7.3 The groove

20、in the test block shall be completely filledwith weld deposit metal, using the manual metallic-arc processwith18-in. (12.7-mm) or532-in. (3.97-mm) diameter copper-nickel (70-30) coated electrodes conforming to classificationAWS ECuNi of AWS Specification A5.6. The interpass tem-perature need not be

21、controlled, unless it is to be controlled infabrication.7.4 One38-in. (9.52-mm) minimum thick bend coupon (seeFig. 2), shall be removed longitudinally from the center of theTABLE 1 Nominal CompositionsCopper Alloy UNS No.Composition, %Copper Nickel Iron Silicon Manganese NiobiumC96200C9640087.567.01

22、0.030.01.50.70.10.50.90.8.1.0TABLE 2 Chemical RequirementsCopper Alloy UNS No.C96200Copper Alloy UNS No.C96400Min, % Max, % Min, % Max, %Copper balance balanceLead . 0.01 . 0.01Iron 1.0 1.8 0.25 1.5Nickel, incl cobalt 9.0 11.0 28.0 32.0Manganese . 1.5 . 1.5Silicon . 0.50 . 0.50Niobium . 1.0A0.50 1.5

23、Phosphorus . 0.02 . 0.02Sulfur . 0.02 . 0.02Carbon . 0.10 . 0.15AWhen product or casting is intended for subsequent welding applications, andso specified by the purchaser, the niobium content shall be 0.40 % max.TABLE 3 Mechanical RequirementsCopper Alloy UNS No.C96200Copper Alloy UNS No.C96400Tensi

24、le strength, min, ksiA(MPa) 45 (310) 60 (415)Yield strength,Bmin, ksiA(MPa) 25 (170) 32 (220)Elongation in 2 in. (50.8 mm), % 20 20Aksi = 1000 psi.BYield strength shall be determined as the stress producing an elongation underload of 0.5 %, that is 0.01 in. (0.254 mm) in a gage length of 2 in. (50.8

25、 mm).TABLE 4 Metric Conversion Values for Figs. 1 and 2in. mm in. mm18 3.18 134 44.438 9.52 234 69.834 19.0 3 76.21 25.4 312 88.9118 28.6 6 152NOTE 1For metric equivalents see Table 4.FIG. 1 Cast Block for Weldability TestNOTE 1For metric equivalents see Table 4.FIG. 2 Weldability Test BlockB369062w

26、elded block by machining, sawing, abrasive cutting, or othersuitable means. Cut surfaces and edges should be sandedsmooth if necessary. The side bend specimen then shall be bent180 in a guided bend jig around a mandrel 112 in. (38.1 mm)in diameter with the weld located at the center of the bend.7.5

27、Cracks or other open defects exceeding18 in. (3.2 mm)measured in any direction in the fusion zone or heat-affectedzone on the convex surface of the specimen after bending shallbe cause for rejection. Cracks originating at weld-bead under-cuts, at weld-slag inclusions, or at casting defects shall not

28、 because for rejection.8. Casting Repair8.1 Alloys included in this specification are generally weld-able. Weld repairs may be made at the manufacturers discre-tion provided each excavation does not exceed 20 % of thecasting section or wall thickness or 4 % of the casting surfacearea.8.2 Excavations

29、 that exceed those described in 7.1 may bemade at the manufacturers discretion except that when speci-fied in the purchase order (4.2.7) the weld procedure shall beapproved by the purchaser and the following record shall bemaintained:8.2.1 A sketch or drawing showing the dimensions, depth,and locati

30、on of excavations,8.2.2 Post weld heat treatment, when applicable,8.2.3 Weld repair inspection results,8.2.4 Casting identification number,8.2.5 Weld procedure identification number,8.2.6 Welder identification, and8.2.7 Name of inspector.8.3 The castings shall not be impregnated without approvalof t

31、he purchaser.9. General Requirements9.1 The following sections of Specification B 824 form apart of this specification. In the event of a conflict between thisspecification and Specification B 824, the requirements of thisspecification shall take precedence.9.1.1 Terminology (Section 3),9.1.2 Other

32、Requirements (Section 7),9.1.3 Dimensions, Mass, and Permissible Variations (Sec-tion 8),9.1.4 Workmanship, Finish, and Appearance (Section 9),9.1.5 Sampling (Section 10),9.1.6 Number of Tests and Retests (Section 11),9.1.7 Specimen Preparation (Section 12),9.1.8 Test Methods (Section 13),9.1.9 Sign

33、ificance of Numerical Limits (Section 14),9.1.10 Inspection (Section 15),9.1.11 Rejection and Rehearing (Section 16),9.1.12 Certification (Section 17),9.1.13 Test Report (Section 18),9.1.14 Product Marking (Section 19), and9.1.15 Packaging and Package Marking (Section 20).10. Sampling10.1 Test bar c

34、astings for the copper alloy UNS numbers inthis specification shall be cast to the form and dimensionsshown in Fig. 1 or Fig. 2 of Practice B 208.11. Test Methods11.1 Analytical chemical methods are given in SpecificationB 824.11.1.1 Test methods to be followed for the determination ofelements resul

35、ting from contractual or purchase order agree-ment shall be as agreed upon between the manufacturer orsupplier and the purchaser.12. ASME Requirements12.1 When specified in the purchase order to meet ASMEBoiler and Pressure Vessel Code requirements, castings ofCopper Alloy UNS No. C96200 shall compl

36、y with the follow-ing:12.1.1 Certification requirements of Specification B 824.12.1.2 Foundry test report requirements of SpecificationB 824.12.1.3 Castings shall be marked with the manufacturersname, the copper alloy UNS number, and the casting qualityfactor. In addition, heat numbers or serial num

37、bers that aretraceable to heat numbers shall be marked on all pressure-containing castings individually weighing 50 lb (22.7 kg) ormore. Pressure-containing castings weighing less than 50 lb(22.7 kg) shall be marked with either the heat number or aserial number that will identify the casting as to t

38、he month inwhich it was poured. Marking shall be in such a position as tonot injure the usefulness of the casting.13. Keywords13.1 copper-alloy castings; copper-nickel castings; UNSNo. C96200; UNS No. C96400B369063SUPPLEMENTARY REQUIREMENTSThe following supplementary requirements shall apply only wh

39、en specified by the purchaser in theinquiry, contract, or order, for agencies of the U.S. government.S1. Referenced DocumentsS1.1 The following documents of the issue in effect on dateof material purchase form a part of this specification to theextent referenced herein:S1.1.1 ASTM Standard:B 900 Pra

40、ctice for Packaging of Copper and Copper AlloyMill Products for U.S. Government AgenciesS1.1.12 Federal Standards:6Fed. Std. No. 102 Preservation, Packaging, and PackingLevelsFed. Std. No. 123 Marking for Shipment (Civil Agencies)Fed. Std. No. 185 Identification Marking of Copper andCopper-Base Allo

41、y Mill ProductsS1.1.3 Military Standards:6MIL-STD-129 Marking for Shipment and StorageMIL-STD-248 Welded and Brazing Procedure in Perfor-mance QualificationMIL-STD-278 Welding and Casting StandardS2. SoundnessS2.1 Castings shall meet the soundness requirements ofMIL-STD-278 for the category, sub-cat

42、egory, and criticalitylevel specified in the purchase order.S3. Pressure TestS3.1 Castings shall meet the pressure test requirements ofMIL-STD-278.S4. Weld RepairS4.1 All repair welding shall be in accordance with MIL-STD-278 using welders and welding procedures qualified inaccordance with MIL-STD-2

43、48.S5. Quality AssuranceS5.1 Responsibility for Inspection:S5.1.1 Unless otherwise specified in the contract or pur-chase order, the manufacturer is responsible for the perfor-mance of all inspection and test requirements specified. Exceptas otherwise specified in the contract or purchase order, the

44、manufacturer may use his own or any other suitable facilitiesfor the performance of the inspection and test requirementsunless disapproved by the purchaser at the time the order isplaced. The purchaser shall have the right to perform any of theinspections or tests set forth when such inspections and

45、 testsare deemed necessary to ensure that the material conforms toprescribed requirements.S6. Product MarkingS6.1 The castings shall be permanently marked in accor-dance with MIL-STD-792 and include specification and alloynumber, pattern or drawing number, lot number, and manufac-turers name or trad

46、emark.S7. Preparation for DeliveryS7.1 Preservation, Packaging, and Packing:S7.1.1 Military AgenciesThe material shall be separatedby size, composition, grade, or class and shall be preserved andpackaged, Level A or C, packed, Level A, B, or C as specifiedin the contract or purchase order, in accord

47、ance with therequirements of Practice B 900.S7.1.2 Civil AgenciesThe requirements of Fed. Std. No.102 shall be referenced for definitions of the various levels ofpackaging protection.S7.2 Marking:S7.2.1 Military AgenciesIn addition to any special mark-ing required by the contract or purchase order,

48、marking forshipment shall be in accordance with MIL-STD-129.S7.2.2 Civil AgenciesIn addition to any special markingrequired by the contract or purchase order, marking forshipment shall be in accordance with Fed. Std. No. 123.SUMMARY OF CHANGESCommittee B05 has identified the location of selected cha

49、nges to this standard since the last issue (B 369 96(2003) that may impact the use of this standard. (Approved Oct. 1, 2006)(1) Revised the document to correctly reference specific sec-tions and documents.(2) Added a footnote to Table 2 about the maximum niobiumcontent of Copper Alloy UNS No. C96200 being 0.40 % forwelding applications.(3) Removed packaging document MIL-C-3993 and replacedit with Practice B 900.6Standardization Documents Order Desk, Bldg. 4 Section D, 700 Robbins Ave.,Philadelphia, PA 19111-5094 Attn: NPODS.B369064ASTM International takes