ASTM B432-2009a Standard Specification for Copper and Copper Alloy Clad Steel Plate《包铜及包铜合金的钢板标准规范》.pdf

1、Designation: B432 09aStandard Specification forCopper and Copper Alloy Clad Steel Plate1This standard is issued under the fixed designation B432; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number i

2、n parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification establishes the requirements for plateof a carbon steel or low-alloy steel base to which is integrallyand continuously bond

3、ed on one or both sides a layer of copperor copper-base alloy. The material is generally intended forpressure vessel use but may be used in other structuralapplications where corrosion resistance or conductivity of thealloy is of prime importance.1.2 UnitsThe values stated in inch-pound units are to

4、 beregarded as standard. The values given in parentheses aremathematical conversions to SI units that are provided forinformation only and are not considered standard.2. Referenced Documents2.1 ASTM Standards:2A6/A6M Specification for General Requirements for RolledStructural Steel Bars, Plates, Sha

5、pes, and Sheet PilingA20/A20M Specification for General Requirements forSteel Plates for Pressure VesselsA370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA578/A578M Specification for Straight-Beam UltrasonicExamination of Rolled Steel Plates for Special Applica-tionsB96/B96M

6、Specification for Copper-Silicon Alloy Plate,Sheet, Strip, and Rolled Bar for General Purposes andPressure VesselsB152/B152M Specification for Copper Sheet, Strip, Plate,and Rolled BarB171/B171M Specification for Copper-Alloy Plate andSheet for Pressure Vessels, Condensers, and Heat Ex-changersB846

7、Terminology for Copper and Copper AlloysE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specifications2.2 ASME Code:Boiler and Pressure Vessel Code, Section VIII3Boiler and Pressure Vessel Code, Section IX, WeldingQualifications33. Terminology3.1 For definitions o

8、f terms related to copper and copperalloys, refer to Terminology B846.3.2 Definitions of Terms Specific to This Standard:3.2.1 base metal (backing steel), ncomponent to whichthe cladding metal is applied, usually the greater percentage ofthe composite plate and usually consisting of carbon orlow-all

9、oy steel.3.2.2 blind flange, nsame as a cover.3.2.3 bonding, nadhesion of one surface to another with-out the use of an adhesive as a bonding agent.3.2.4 cladding metal, nthe copper or copper-base alloycomponent of the composite plate.3.2.5 cover, na component with similar features to atubesheet whi

10、ch is used as a closure and which typicallyrequires surface machining over part of the face while main-taining minimum specified minimum thickness.3.2.6 double-clad, nmaterial is considered as double-cladwhen both sides of the steel base metal are covered with coppercladding.3.2.7 interface, nof the

11、 clad product, is that region of thethickness in which the product transitions from essentially100 % base metal to 100 % cladding metal, also referred to asthe bond or bondzone.3.2.8 integrally and continuously bonded, adva conditionin which the cladding metal and base metal are broughttogether to f

12、orm a metallurgical bond at essentially the entireinterface of the two metals by means other than those processesthat do not produce a homogeneous composite plate.3.2.9 plate, nthe term plate as used in this specificationapplies to material 0.188 in. (4.78 mm) and over in thickness,and over 10 in. (

13、254 mm) in width.3.2.10 single-clad, nmaterial is considered as single-cladwhen only one side of the steel base metal is covered withcopper cladding.1This specification is under the jurisdiction ofASTM Committee B05 on Copperand CopperAlloys and is the direct responsibility of Subcommittee B05.01 on

14、 Plate,Sheet, and Strip.Current edition approved Oct. 1, 2009. Published November 2009. Originallyapproved in 1966. Last previous edition approved in 2009 as B432 09. DOI:10.1520/B0432-09.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at service

15、astm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.1*A Summary of

16、Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.2.11 tubesheet, nthe term tubesheet as used in thisspecification applies to a clad plate, which is used in a heatexchanger to separa

17、te the tubeside and shell side components.Typically, but not necessarily, tubesheets are round, relativelythick, and require that the cladding and/or base be machinedflat over part or all of the face while maintaining specifiedminimum thicknesses.4. Ordering Information4.1 Include the following info

18、rmation when placing ordersfor product under this specification, as applicable:4.1.1 ASTM designation and year of issue,4.1.2 Dimensions, including the thickness of the claddingalloy and the backing steel, or of the total composite plate, andif more or less restrictive thickness tolerances apply,4.1

19、.3 Quantitytotal weight or number of pieces of eachsize.4.1.4 Cladding metal specification (see Section 6),4.1.5 Base metal specification (see Section 6),4.1.6 Advise if the part is to be used as a tubesheet, cover,or blind flange,4.1.7 Restrictions, if required, on repair by welding (seeSection 11)

20、.4.2 The following options are available and should bespecified at the time of placing of the order when required:4.2.1 Shear testing requirements if any (see Sections 7 and8).4.2.2 Certification,4.2.3 Test Report,4.2.4 Options presented in the Supplementary RequirementsSection of this specification

21、,4.2.5 Additions to the specification or special requirements,4.2.6 The purchaser is referred to the listed supplementaryrequirements in this specification and to the detailed require-ments in Specifications A20/A20M or A6/A6M as applicable.If the requirements of this specification are in conflict w

22、ith therequirements of Specification A20/A20M or A6/A6M, therequirements of this specification shall prevail.5. Materials and Manufacture5.1 Materials:5.1.1 The base metal shall be manufactured in accordancewith all applicable requirements of the base metal specifica-tions (see 4.1.5).5.1.2 The clad

23、ding metal shall be manufactured in accor-dance with all applicable requirements of the cladding metalspecifications (see 4.1.4).5.2 Manufacture:5.2.1 The cladding metal shall be bonded to the base metalby any cladding operation that will produce a clad productwhich will conform to the requirements

24、of this specification.Cladding methods are, but not limited to, explosion bonding,roll bonding, and weld overlay.5.2.2 The cladding metal may be fabricated from multiplesheets or plates by edge butt welding prior to the claddingoperation.5.2.3 The cladding thickness may consist of multiple layersof

25、the cladding metal.5.3 Heat TreatmentUnless otherwise specified or agreedbetween the purchaser and the manufacturer, all heat treat-ments shall be performed as needed in the cladding operationto assure the following:5.3.1 The cladding metal conforms to the applicable re-quirements of the cladding me

26、tal specification.5.3.2 The base metal conforms to the applicable require-ments of the base metal specification, and5.3.3 The clad bond exhibits optimum resistance to dis-bonding during common fabrication processes.6. Chemical Composition6.1 The clad plate shall conform to any combination of basemet

27、al and cladding metal as described in 6.2 and 6.3, and asagreed upon between the purchaser and the manufacturer.6.2 Base MetalThe base metal may be carbon steel orlow-alloy steel conforming to the ASTM specifications forsteels for either pressure vessels or general structural applica-tions, or other

28、, as agreed upon by the purchaser and manufac-turer. The base metal shall conform to the chemical require-ments of the specification to which it is ordered.6.3 Cladding MetalThe copper or copper-base alloy clad-ding metal specified shall conform to the requirements as tochemical composition prescrib

29、ed in the respective claddingmetal Specifications B96/B96M, B152/B152M,orB171/B171M, or other copper-base alloy specification as agreedupon by the purchaser and manufacturer.7. Mechanical Requirements7.1 Tensile Property Requirements:7.1.1 Tensile tests shall be performed on the base metalonly.7.1.2

30、 Tensile tests shall conform to the requirements of theBase Metal Specification.8. Performance Requirements8.1 Bond Strength Requirements:8.1.1 Shear Strength Test:8.1.1.1 When specified in the contract or purchase order, theminimum shear strength of the interface shall be 12 000 psi (84MPa). The sh

31、ear test shall be made in the manner indicated inFig. 1. The shear test is not applicable when the specifiedminimum cladding thickness is 0.075 in. (1.9 mm) or less.8.1.2 Alternate Bond Strength Test:8.1.2.1 As an alternative to the shear strength test providedin 8.1.1 or when agreed upon by the pur

32、chaser and themanufacturer, three bend tests shall be made with the alloycladding in compression to determine the quality of the bond.These bend tests shall be made using 1.5 in (38 mm) wide byfull thickness specimens and shall be bent through an angle of180 to the bend diameters provided for in eit

33、her SpecificationA6/A6M or Specification A20/A20M, in Appendix X4 orequivalent, as applicable. At least two of the three tests shallshow not more than 50 % separation on both edges of the bentportion. Greater separation shall be cause for rejection. Thebond strength bend test is generally not recomm

34、ended forcladding thicknesses where the shear test is applicable.8.2 Additional mechanical tests may be performed. SeeSupplementary Requirements.B432 09a29. Dimensions and Permissible Variations9.1 Unless otherwise specified herein, permissible varia-tions except for thickness shall be in accordance

35、 with Specifi-cationsA20/A20M orA6/A6M as applicable based on the basemetal specification.9.2 Minimum thickness of the alloy cladding metal and ofthe backing steel, or of the total composite plate, shall be asrequired by purchase order documents when ordered to mini-mum thickness.9.3 Permissible var

36、iation in thickness when ordered tonominal thicknesses shall be 0.01 in. (0.25 mm) under each forbacking steel or total composite, and 0.03 in. (0.76 mm) underfor the alloy cladding.9.4 Permissible variations for excess thickness of the totalcomposite shall be the greater of 0.125 in. (3.2 mm) or 10

37、 % ofthe total composite thickness ordered and may occur in eitherbacking steel, cladding, or both, provided the minimum foreach is met.9.5 When the product is specified for use as tubesheets,covers, or blind flanges in the ordering information, the flatnesstolerances of Table 1 shall apply, otherwi

38、se flatness shall be inaccordance with Specifications A20/A20M or A6/A6M asapplicable based on the base metal specification.9.6 When the product is specified for use as tubesheets,covers, or blind flanges in the ordering information and amachined edge condition is specified, the diameter toleranceso

39、f Table 2 shall apply.9.7 More restrictive or less restrictive permissible variationsmay be agreed upon by the purchaser and the manufacturer.10. Workmanship, Finish and Appearance10.1 The product shall be free of defects, but blemishes ofa nature that do not interfere with the intended application

40、areacceptable.10.2 Unless otherwise specified, the clad surface may besupplied as-rolled, ground, blasted (descaled by means of sand,grit, shot or wire followed by pickling), or 100 % conditioned.10.3 The cladding metal shall be integrally and continu-ously bonded to the base metal.11. Sampling11.1

41、The lot size, portion size, and selection of samplepieces shall be taken according to the base metal specifications.11.2 Chemical AnalysisA sample for chemical analysisfrom the finished clad product shall not be taken unlessspecified in the contract or purchase order. The copper sheet orstrip that i

42、s used as the cladding for this product is to besampled and tested as prescribed in its product specification(See 6.3). The steel plate that is used as the base metal in thisproduct is to be sampled and tested as prescribed in eitherSpecifications A20/A20M or A6/A6M.12. Number of Tests and Retests12

43、.1 Test:12.1.1 Chemical AnalysisWhen specified in the contractor purchase order that a chemical analysis shall be performedon the cladding metal, the base metal, or both, the tests shall beperformed in accordance with the applicable requirements ofthe Cladding Metal and/or Base Metal Specifications.

44、12.2 Other Tests:12.2.1 Tensile TestOne or more tension tests, as requiredby the base metal specification, and when specified, one sheartest or three bond strength bend tests, as applicable, shall bemade, representing each manufacturing lot. Each specimenshall be in the final condition of heat treat

45、ment required for theplate, including any SPWHT (Simulated Post Weld HeatTreatment) if required, Supplementary Requirement S3.12.3 Retests:SI Equivalentsin. mm in. mm0.005 0.127 1 25.418 3.18 212 63.534 19.1 3 76.2FIG. 1 Test Specimen and Method of Making Shear Testof Clad PlateTABLE 1 Flatness Tole

46、rances for Tube Sheets, Clad One Side OnlyATotal Thickness, in. (mm)Maximum Deviation from True FlatnessBfor a Given Diameter, Width, or Length, in. (mm)To 48 (1219)Over 48 (1219)to 72 (1829)Over 72 (1829)to 96 (2438)Over 96 (2438)to 120 (3048)Over 120(3048)To 212 (63.5)18 (3.18)18 (3.18)316 (4.76)1

47、4 (6.35)12 (12.7)Over 212 (63.5) to 4 (102)18 (3.18)18 (3.18)14 (6.35)12 (12.7)12 (12.7)Over 4 (102) to 6 (152)18 (3.18)14 (6.35)38 (9.52)12 (12.7)12 (12.7)Over 6 (152) to 8 (203)316 (4.76)38 (9.52)12 (12.7)12 (12.7)12 (12.7)ATwo side clads by special arrangement.BMeasured distance from an imaginary

48、 plane representing the best fit to the part surface. Measurement methods may include, but are not limited to, planar grids, planarredial wheels, setup on a machining table, or laser surveying.B432 09a312.3.1 When requested by the manufacturer or supplier, aretest shall be permitted when results of

49、test obtained by thepurchaser or supplier fail to conform to the requirements of theproduct specification.12.3.2 The retest shall be as directed in the product speci-fication for the initial test except that the number of testspecimens shall be twice that normally required for thespecified test.12.3.3 Test results for all specimens shall conform to theproduct specification requirements in retest. Failure to conformshall be cause for rejection.13. Specimen Preparation13.1 Chemical Analysis:13.1.1 Chemical Analysis may be performed on th