ASTM B474-2003(2009) Standard Specification for Electric Fusion Welded Nickel and Nickel Alloy Pipe《电熔焊焊接镍和镍合金管标准规范》.pdf

1、Designation: B 474 03 (Reapproved 2009)Standard Specification forElectric Fusion Welded Nickel and Nickel Alloy Pipe1This standard is issued under the fixed designation B 474; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the yea

2、r of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers electric fusion welded pipesuitable for high-temperature or corrosive service as listed

3、 inTable 1. (Although no restrictions are placed on the sizes ofpipe that may be furnished under this specification, commercialpractice is commonly limited to sizes not less than 8 in. (203mm) nominal diameter.)1.2 Five classes of pipe are covered as follows:1.2.1 Class 1Pipe shall be double welded

4、by processesemploying filler metal in all passes and shall be completelyradiographed.1.2.2 Class 2Pipe shall be double welded by processesemploying filler metal in all passes. No radiography is re-quired.1.2.3 Class 3Pipe shall be single welded by processesemploying filler metal in all passes and sh

5、all be completelyradiographed.1.2.4 Class 4Same as Class 3 except that the weld passexposed to the inside pipe surface may be made without theaddition of filler metal.1.2.5 Class 5Pipe shall be double welded by processesemploying filler metal in all passes and shall be spot radio-graphed.1.3 The val

6、ues stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with

7、 its use. It is theresponsibility of the user of this standard to become familiarwith all hazards including those identified in the appropriateMaterial Safety Data Sheet (MSDS) for this product/materialas provided by the manufacturer, to establish appropriatesafety and health practices, and determin

8、e the applicability ofregulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2A 262 Practices for Detecting Susceptibility to Intergranu-lar Attack in Austenitic Stainless SteelsA 370 Test Methods and Definitions for Mechanical Testingof Steel ProductsB 127 Specification for N

9、ickel-Copper Alloy (UNSN04400) Plate, Sheet, and StripB 162 Specification for Nickel Plate, Sheet, and StripB 168 Specification for Nickel-Chromium-Iron Alloys(UNS N06600, N06601, N06603, N06690, N06693,N06025, N06045, and N06696) and Nickel-Chromium-Cobalt-Molybdenum Alloy (UNS N06617) Plate, Sheet

10、,and StripB 333 Specification for Nickel-Molybdenum Alloy Plate,Sheet, and StripB 424 Specification for Ni-Fe-Cr-Mo-Cu Alloy (UNSN08825 and UNS N08221)* Plate, Sheet, and StripB 435 Specification for UNS N06002, UNS N06230, UNSN12160, and UNS R30556 Plate, Sheet, and StripB 443 Specification for Nic

11、kel-Chromium-Molybdenum-Columbium Alloy(UNS N06625) and Nickel-Chromium-Molybdenum-SiliconAlloy (UNS N06219)* Plate, Sheet,and StripB 463 Specification for UNS N08020, UNS N08026, andUNS N08024 Alloy Plate, Sheet, and StripB 536 Specification for Nickel-Iron-Chromium-Silicon Al-loys (UNS N08330 and

12、N08332) Plate, Sheet, and StripB 575 Specification for Low-Carbon Nickel-Chromium-Molybdenum, Low-Carbon Nickel-Chromium-Molybdenum-Copper, Low-Carbon Nickel-Chromium-Molybdenum-Tantalum, and Low-Carbon Nickel-Chromium-Molybdenum-Tungsten Alloy Plate, Sheet, andStripB 582 Specification for Nickel-Ch

13、romium-Iron-Molybdenum-Copper Alloy Plate, Sheet, and StripB 880 Specification for General Requirements for Chemical1This specification is under the jurisdiction of ASTM Committee B02 onNonferrous Metals and Alloys and is the direct responsibility of SubcommitteeB02.07 on Refined Nickel and Cobalt a

14、nd Their Alloys.Current edition approved Oct. 1, 2009. Published October 2009. Originallyapproved in 1968. Last previous edition approved in 2003 as B 474 03.* New designation established in accordance withASTM E 527 and SAE J 1086,Practice for Numbering Metals and Alloys (UNS).2For referenced ASTM

15、standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohock

16、en, PA 19428-2959, United States.Check Analysis Limits for Nickel, Nickel Alloys andCobalt AlloysB 899 Terminology Relating to Non-ferrous Metals andAlloysE8 Test Methods for Tension Testing of Metallic MaterialsE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Spec

17、ificationsE 1473 Test Methods for Chemical Analysis of Nickel,Cobalt, and High-Temperature Alloys2.2 American Society of Mechanical Engineers Standard:3ASME Boiler and Pressure Vessel Code, Section IX andSection VIII, Div. 12.3 American Welding Society Standards:4A5.4 Corrosion-Resisting Chromium an

18、d Chromium NickelSteel Covered Welding ElectrodesA5.9 Corrosion-Resisting Chromium and Chromium NickelSteel Welding Rods and Bare ElectrodesA5.11 Nickel and NickelAlloy Covered Welded ElectrodesA5.14 Nickel and Nickel Alloy Bare Welding Rods andElectrodes3. Terminology3.1 Terms defined in Terminolog

19、y B 899 shall apply unlessotherwise defined in this standard.4. Ordering Information4.1 It is the responsibility of the purchaser to specify allrequirements that are necessary for material ordered under thisspecification. Examples of such requirements include, but arenot limited to, the following:4.

20、1.1 Quantity (feet or number of lengths),4.1.2 Name of material or UNS number (electric-fusion-welded pipe),4.1.3 Alloy (Table 1),4.1.4 Class (see 1.2),4.1.5 Size (outside diameter and minimum wall thickness),4.1.6 Length (specific or random),4.1.7 ASTM designation and year of issue,4.1.8 Authorizat

21、ion for repair of plate defects by weldingwithout prior approval if such is intended (see 9.4),4.1.9 Circumferential weld permissibility (see 8.3.2), and4.1.10 Supplementary requirements.5. Materials and Manufacture5.1 MaterialsThe plate material shall conform to therequirements of the appropriate r

22、aw material specificationlisted in 2.1.5.2 Welding:5.2.1 The joints shall be full penetration double-welded orsingle-welded butt joints employing fusion welding processesas defined under “Definitions,” ASME Boiler and PressureVessel Code, Section IX. This specification makes no provisionfor any diff

23、erence in weld quality requirements regardless ofthe weld joint type employed (single or double) in making theweld. Where backing rings or strips are employed, the ring orstrip material shall be of the same P-number (Table QW-422 ofSection IX) as the plate being joined. Backing rings or stripsshall

24、be completely removed after welding, prior to anyrequired radiography, and the exposed weld surface shall beexamined visually for conformance to the requirements of5.2.3. Welds made by procedures employing backing strips orrings which remain in place are prohibited. Welding proceduresand welding ope

25、rators shall be qualified in accordance withASME Boiler and Pressure Vessel Code, Section IX.3Available from American Society of Mechanical Engineers (ASME), ASMEInternational Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.4Available from American Welding Society (AWS), 5

26、50 NW LeJeune Rd.,Miami, FL 33126, http:/www.aws.org.TABLE 1 Recommended Heat TreatmentAlloy UNS DesignationPWHTA,BDeg. F. (Deg. C)Quench200 (Ni) N02200 1650-1700 (900 to 928) Rapid Air/water201 (Low C) N02201 1650-1700 (900 to 928) Rapid Air/water400 (Ni-Cu) N04400 1650-1700 (900 to 928) Rapid Air/

27、waterX (Ni-Cr-Mo-Fe) N06002 2150 (1177)CRapid Air/waterC22D(Low C-Ni-Mo-Cr) N06022 2050-(1120)CRapid Air/waterG30D(Ni-Cr-Fe-Mo-Cu) N06030 2150 (1177)CRapid Air/waterC2000D(Ni-Cr-Mo-Cu) N06200 2075-2125 (1135-1163)BRapid Air/water230D(Ni-Cr-W-Mo) N06230 2150-2250 (1177-1232)BRapid Air/water600 (Ni-Cr

28、-Fe) N06600 1800-1850 (983 to 1010) Rapid Air/water601 (Ni-Cr-Fe-Al) N06601 1600-1650 (874 to 900)ERapid Air/water625 (Ni-Cr-Mo-Cb) Grade 1 N06625 1600 (871)CRapid Air/water625 (Ni-Cr-Mo-Cb) Grade 2 N06625 2000 (1093)CRapid Air/waterG3D(Ni-Cr-Fe-Mo-Cu) N06985 2100-2150 (1147 to 1177)BRapid Air/water

29、Alloy 20 (Cr-Ni-Fe-Mo-Cu-Cb) N08020 1700-1850 (927 to 1010) Rapid Air/water. N08024 1925-1975 (1052 to 1079) Rapid Air/water. N08026 2050-2200 (1121 to 1204) Rapid Air/water825 (Ni-Fe-Cr-Mo-Cu) N08825 1700-1800 (930 to 980)ERapid Air/waterC276 (Low C-Ni-Mo-Cr) N10276 2050 (1121)CRapid Air/waterB2 (N

30、i-Mo) N10665 1950 (1065)CRapid Air/waterB3D(Ni-Mo) N10675 1950 (1065)CRapid Air/waterARecommended temperaturesDifferent temperatures may be selected by either the purchaser or the manufacturer.BSet temperatures, 625F (614C).CMinimum set temperature.DRegistered Trademark of Haynes International.EHeat

31、 treatment is highly dependent on intended service temperature consult material manufacturer for specific heat treatments for end use temperature.B 474 03 (2009)25.2.2 Except as provided in 5.2.2.1 and 5.2.2.2, welds shallbe made in their entirety by processes involving the depositionof filler metal

32、.5.2.2.1 For Class 4 pipe employing multiple passes, theroot-pass may be completed without the addition of fillermetal.5.2.2.2 For Class 4 pipe, the weld surface exposed inside thepipe may result from a single pass made from the inside of thepipe without the addition of filler metal.5.2.2.3 All sing

33、le-welded pipe shall be completely radio-graphed5.2.3 The weld surface on either side of the weld shall beflush with the base plate or shall have a reasonably uniformcrown, not to exceed18 in. (3.2 mm). Any weld reinforcementmay be removed at the manufacturers option or by agreementbetween the manuf

34、acturer and purchaser. The contour of thereinforcement shall be reasonably smooth and free of irregu-larities. The deposited metal shall be fused uniformly into theplate surface. No concavity of contour is permitted unless theresulting thickness of weld metal is equal to or greater than theminimum t

35、hickness of the adjacent base metal.5.2.4 Weld defects shall be repaired by removal to soundmetal and rewelding. Subsequent heat treatment and inspection(that is, visual, radiographic and dye penetrant) shall be asrequired on the original welds.5.3 Heat Treatment:5.3.1 The pipe furnished under this

36、specification, shall beheat treated in accordance with Table 1. See Table 1 forrecommended practice.5.3.2 The purchase order shall specify one of the followingconditions if the heat-treated condition specified by Table 1 isnot desired by the purchaser.5.3.2.1 A final heat treatment other than that s

37、pecified inTable 1Each pipe supplied under this requirement shall bestenciled with the final heat-treatment temperature in degreesFahrenheit or degrees Celsius after the suffix “HT.”5.3.2.2 No final heat-treatment of pipe fabricated of platethat has been heat treated at temperatures required by this

38、specificationEach pipe supplied under this requirement shallbe stenciled with the suffix “HT-O.”5.3.2.3 No final heat-treatment of pipe fabricated of platethat has not been heat treated at temperatures required by thisspecificationEach pipe supplied under this requirement shallbe stenciled with the

39、suffix “HT-SO.”6. Chemical Composition6.1 Product Analysis of PlateThe pipe manufacturer shallmake an analysis of each mill heat of plate material. Theproduct analysis so determined shall meet the requirements ofthe plate specification to which the material was ordered.6.2 Product Analysis of WeldTh

40、e pipe manufacturer shallmake an analysis of the finished deposited weld material fromeach lot of pipe. The chemical composition of the weld depositshall fall within the chemical composition limits of theapplicable AWS filler metal specification for the correspondinggrade shown in Table 2 (or higher

41、 alloyed filler metal whenapproved by the purchaser) or shall conform to the chemicalcomposition specified for the plate specification to which theTABLE 2 Pipe and Weld Filler MaterialsFiller Metal Clsssification andUNS DesignationAforApplicable AWS SpecificationA5.11 A5.9 A5.14AlloyUNSDesignationAS

42、TM PlateSpecificationClass UNS Class UNS Class UNS200 N02200 B 162 ENi-1 W82141 . . ERNi-1 N02061201 N02201 B 162 . . . . . .400 N04400 B 127 ENiCu-7 W84190 . . ERNiCu-7 N04060X N06002 B 435 ENiCrMo-2 W86002 . . ERNiCrMo-2 N06002C22BN06022 B 575 ENiCrMo-10 W86022 . . ERNiCrMo-10 N06022C2000BN06200 B

43、 575 ENiCrMo-17CW86200C. . ERNiCrMo-17CN06200CC30BN06030 B 582 ENiCrMo-11 W86030 . . ERNiCrMo-11 N06030230BN06230 B 435 ENiCrWMo-1CW86231C. . ERNiCrWMo-1 N06231600 N06600 B 168 N/AD. . . ERNiCr-3 N06082601 N06601 B 168E. . .E625 N06625 B 443 ENiCrMo-3 W86112 . . ERNiCrMo-3 N06625G3 N06985 B 582 ENiC

44、rMo-9 W86985 . . ERNiCrMo-9 N0698520CB N08020 B 463 . . ER320 N08021 . . . . . . ER320LR N08022 . .Cr-Ni-Fe-Mo-Cu N08024 B 463 N/AD. . . . .20Mo6FN08026 B 463 ENiCrMo-3 W86112 . . ERNiCrMo-3 N06625825 N08825 B 424 ENiCrMo-3GW86112 . . ERNiCrMo-3GN06625C276 N10276 B 575 ENiCrMo-4 W80276 . . ERNiCrMo-

45、4 N10276B2 N10665 B 333 ENiMo-7 W80665 . . ERNiMo-7 N10665B3BN10675 B 333 ENiMo-10 W80875 . . ERNiMo-10 N10675ANew designation established in accordance with ASTM E527 and SAE J 1086, Practice for Numbering Metals and Alloys (UNS).BRegistered Trademark of Haynes International.CApproved by AWS but no

46、t published.DNo AWS classification existed at the time of this writingconsult material manufacturer for recommended filler metal.EFiller metal used is highly dependent on intended service temperatureconsult material manufacturer for specific filler metal for end use temperature.FRegistered Trademark

47、 of Carpenter Steel.GRecommended filler metalthis material is highly dependent on intended service temperature for best filler metal selectionconsult material manufacturer for specificfiller metal given the end use temperature.B 474 03 (2009)3material was ordered, or shall, subject to the purchaser

48、ap-proval, be a filler metal more highly alloyed than the basemetal when needed for corrosion resistance or other properties.Use of a filler metal other than that listed in Table 2 shall bereported and the filler metal identified on the pipe manufactur-ers certificate of test. The composite analysis

49、 variations fromTable 2 limits, that are caused by the dilution of the weld metalwith the base metal, shall be agreed upon between purchaserand manufacturer.6.3 A lot for product analysis shall consist of one heat.7. Mechanical and Other Properties7.1 Mechanical Properties:7.1.1 The mechanical properties of the plate shall be inaccordance with the plate specification to which it was ordered.Tension tests made by the plate manufacturer shall qualify theplate material.7.1.2 Transverse tension tests taken across the welded jointshall have the same tensile pr