ASTM B498 B498M-2008(2016) Standard Specification for Zinc-Coated (Galvanized) Steel Core Wire for Use in Overhead Electrical Conductors《架空电导线用镀锌钢芯线的标准规格》.pdf

1、Designation: B498/B498M 08 (Reapproved 2016)Standard Specification forZinc-Coated (Galvanized) Steel Core Wire for Use inOverhead Electrical Conductors1This standard is issued under the fixed designation B498/B498M; the number immediately following the designation indicates the yearof original adopt

2、ion or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers round, zinc-coated, steel corewire with two cla

3、sses of zinc coating for use in overheadelectrical conductors.1.2 This specification covers wire of diameter from 0.0500to 0.1900 in. or 1.27 to 4.82 mm, inclusive.1.3 The values stated in either SI units or inch-pound unitsare to be regarded separately as standard. The values stated ineach system m

4、ay not be exact equivalents; therefore, eachsystem shall be used independently of the other. Combiningvalues from the two systems may result in non-conformancewith the standard.2. Referenced Documents2.1 The following documents of the issue in effect on dateof material purchase form a part of this s

5、pecification to theextent referenced herein.2.2 ASTM Standards:2A90/A90M Test Method for Weight Mass of Coating onIron and Steel Articles with Zinc or Zinc-Alloy CoatingsA370 Test Methods and Definitions for Mechanical Testingof Steel ProductsA751 Test Methods, Practices, and Terminology for Chemi-c

6、al Analysis of Steel ProductsB6 Specification for ZincB193 Test Method for Resistivity of Electrical ConductorMaterialsE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specifications3. Terminology3.1 Definitions:3.1.1 lotunless otherwise specified in the contract o

7、rorder, a lot shall consist of all coils of wire of the samediameter and unit lengths submitted for inspection at the sametime.3.1.2 product codeDefines product coating type, coatingclass and strength grade. Two product codes for productproduced to this specification: Class A Zinc Coated (CodeGA2);

8、and Class C Zinc Coated (Code GC2).4. Classification4.1 The wire is furnished in two classes of coating, Class Aor Class C, as specified, in conformance with the requirementsof Section 10 and Table 6 or Table 7.5. Ordering Information5.1 Orders for material under this specification shall includethe

9、following information:5.1.1 Quantity of each size,5.1.2 Wire diameter in inches or millimeters (Section 14),5.1.3 Product Code (see 3.1.2 and 4.1),5.1.4 Certification, if required (Section 19),5.1.5 Test report, if required (Section 19), and5.1.6 Package size (Section 20).5.1.7 Order Example: Five m

10、ultiple lengths of 12 000 ft.each, 0.1327 in. GA2 wire, packaged onto wooden nonreturn-able reels, with certified test report.6. Materials and Manufacture6.1 The base metal shall be steel produced by the open-hearth, electric-furnace, or basic-oxygen process.6.2 The wire shall be cold drawn and coat

11、ed with zinc toproduce the desired properties.6.3 The slab zinc used for coating shall be high-grade orbetter, conforming to Specification B6.7. Chemical Composition7.1 The steel shall conform to the requirements prescribedin Table 1.7.2 Chemical analysis shall be conducted in accordancewith Test Me

12、thods, Practices, and Terminology A751.1This specification is under the jurisdiction of ASTM Committee B01 onElectrical Conductors and is the direct responsibility of Subcommittee B01.05 onConductors of Ferrous Metals.Current edition approved Oct. 1, 2016. Published October 2016. Originallypublished

13、 as B498 69 to replace B245 and B261. Last previous edition approvedin 2008 as B498/B498M 08. DOI: 10.1520/B0498_B0498M-08R16.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information,

14、 refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States18. Tensile Test8.1 The zinc-coated steel core wire shall conform to thetensile and elongation requirements prescribed in

15、Table 2 orTable 3.8.2 Tensile tests shall be conducted in accordance with TestMethods and Definitions A370, using the initial settings fordetermining stress at 1 % extension given in Table 4 or Table5 of this specification.8.3 Test SpecimensThe test specimens shall be free ofbends or kinks other tha

16、n the curvature resulting from the usualcoiling operations. Any hand straightening necessary to permitinsertion of the specimen in the jaws of the testing machineshall be performed by drawing between wood blocks or bysome other equally satisfactory means.9. Wrap Test9.1 The material, as represented

17、by the test specimens, shallnot fracture when the galvanized wire is wrapped at a rate notexceeding 15 turns/min in a close helix of at least eight turnsaround a cylindrical mandrel with a diameter equal to twotimes the specified diameter of the wire under test, 65%.10. Coating Test10.1 The material

18、, as represented by the test specimens,shall conform to the coating requirements of Table 6 or Table7. for the diameter and class of coating specified.10.2 The coating test shall be conducted in accordance withTest Method A90/A90M.11. Adherence of Coating Test11.1 The zinc-coated wire shall be capab

19、le of beingwrapped in a close helix at a rate not exceeding 15 turns/minaround a cylindrical mandrel having a diameter as prescribed inTable 8 or Table 9, without cracking or flaking the zinc coatingto such an extent that any zinc can be removed by rubbing withthe bare fingers.NOTE 1Loosening or det

20、achment during the adhesion test ofsuperficial, small particles of Zinc formed by mechanical polishing of thesurface of the coated wire shall not be considered cause for rejection.12. Joints12.1 No joints shall be made in the finished wire.12.2 Joints may be made at any stage of processing beforefin

21、al cold drawing by the electric butt-weld or flash-weldingprocess.12.3 Welding equipment and procedure shall be such that itcan be demonstrated that the tensile strength of a finished wirespecimen containing the welded section shall not be less than96 % of the specified minimum stress at 1 % extensi

22、on.12.4 A welded section shall not be required to meet thestress at 1 % extension, elongation, and wrap tests.13. Density and Resistivity13.1 For the purposes of calculating mass per unit length,cross-sections, and so forth, the density of galvanized steelwire at 20C shall be taken as 0.281 lb/in.3(

23、7780 kg/m3).13.2 A maximum resistivity of galvanized steel wire is notguaranteed, but a typical value of 0.191 57 mm2/m may beused for purposes of calculation. For conversion to other unitsof conductivity or resistivity, refer to Test Method B193.14. Dimensions and Permissible Variations14.1 The spe

24、cified diameter of the zinc-coated wire shall beexpressed in decimal fractions of an inch to four decimalplaces, or in millimeters to two decimal places.14.2 To determine the applicable tolerance range from Table10 or Table 11, round the specified diameter to the nearest0.001 in. (0.01 mm) in accord

25、ance with the rounding method ofPractice E29.14.3 Measure the largest and smallest diameter taken at thesame cross section rounded to the nearest 0.001 in. (0.01 mm)in accordance with the rounding method of Practice E29.Calculate the average of the two measurements. The calculatedvalue shall not dif

26、fer from the specified diameter by more thanthe applicable tolerance range shown in Table 10 or Table 11.15. Workmanship, Finish, and Appearance15.1 The zinc coating shall be reasonably smooth,continuous, of reasonably uniform thickness, and free fromimperfections not consistent with good commercial

27、 practice.16. Number of Tests and Retests16.1 One test specimen shall be taken from each 5000 lbs or2500 kg, or fraction, thereof, in the inspection lot.16.2 Each specimen shall be tested for compliance withSections 8, 9, 11, and 14. At least half of the specimens shallbe tested for compliance with

28、Section 10.16.3 Should one or more of the test specimens fail any ofthe tests specified, the nonconforming coil or coils may beremoved and the balance of the lot subjected to retests. Forretest purposes, two additional coils for each 5000 lbs or 2500kg in the lot shall be sampled and tested for the

29、property inwhich the original sample failed to comply.16.4 Should any of the retest specimens fail to meet theproperties specified, the lot represented by the test specimensshall be rejected.16.5 Instead of rejecting the entire lot as provided in 16.4,the producer may test specimens from every coil

30、in the lot forthe property in which failure occurred, and reject only thenonconforming coils.TABLE 1 Chemical RequirementsElement Composition, %Carbon 0.50 to 0.88Manganese 0.50 to 1.10Phosphorus, max 0.035Sulfur, max 0.045Silicon 0.10 to 0.35B498/B498M 08 (2016)217. Inspection17.1 Unless otherwise

31、specified in the contract or purchaseorder, the manufacturer shall be responsible for the perfor-mance of all inspection and test requirements specified.17.2 All inspections and tests shall be made at the place ofmanufacture, unless otherwise especially agreed upon betweenthe manufacturer and the pu

32、rchaser at the time of the purchase.17.3 The manufacturer shall afford the inspector represent-ing the purchaser all reasonable manufacturers facilities tosatisfy him that the material is being furnished in accordancewith this specification.18. Rejection and Rehearing18.1 Material that fails to conf

33、orm to the requirements ofthis specification shall be rejected. Rejection should be re-ported to the producer or supplier promptly and in writing. Incase of dissatisfaction with the results of the test, the produceror supplier may make claim for a rehearing.TABLE 2 Tensile RequirementsSpecifiedDiame

34、ter, in.Stress at 1 % Extension, min, Kpsi Ultimate Tensile Strength, min, Kpsi Elongation in 10 in., min, %ClassAClassCClassAClassCClassAClassC0.0500 to 0.0899,incl190 170 210 190 3.0 3.00.0900 to 0.1199,incl185 165 205 185 3.5 3.00.1200 to 0.1399,incl180 160 205 185 4.0 3.00.1400 to 0.1900,incl170

35、 155 200 180 4.0 4.0TABLE 3 Tensile Requirements (Metric)Specified Diameter, mmStress at 1 % Extension, min, MPa Ultimate Tensile Strength, min,MPaElongation in 250 mm, min, %ClassAClassCClassAClassCClassAClassC1.27 to 2.28, incl 1310 1170 1450 1310 3.0 3.02.29 to 3.04, incl 1280 1140 1410 1280 3.5

36、3.03.05 to 3.55, incl 1240 1100 1410 1280 4.0 3.03.56 to 4.82, incl 1170 1070 1380 1240 4.0 4.0TABLE 4 Initial Settings for Determining Stress at 1 % ExtensionSpecified Diameter,in.Initial Stress,KpsiInitial Setting of Extensometer,in./ in.0.0500 to 0.0899, incl 14 0.0005 (0.05 % extension)0.0900 to

37、 0.1199, incl 28 0.0010 (0.10 % extension)0.1200 to 0.1900, incl 42 0.0015 (0.15 % extension)TABLE 5 Initial Settings for Determining Stress at 1 % Extension(Metric)Specified Diameter,mmInitial Stress,MPaInitial Setting of Extensometer,mm/mm1.27 to 2.28, incl 100 0.0005 (0.05 % extension)2.29 to 3.0

38、4, incl 190 0.0010 (0.10 % extension)3.05 to 4.82, incl 290 0.0015 (0.15 % extension)TABLE 6 Zinc CoatingSpecified Diameter of CoatedWire, in.Area Density of Coating, min, ofUncoated Wire Surface, oz/ft2Class A Class C0.0500 to 0.0599, incl 0.60 1.800.0600 to 0.0749, incl 0.65 1.950.0750 to 0.0899,

39、incl 0.70 2.100.0900 to 0.1039, incl 0.75 2.250.1040 to 0.1199, incl 0.80 2.400.1200 to 0.1399, incl 0.85 2.550.1400 to 0.1799, incl 0.90 2.700.1800 to 0.1900, incl 1.00 3.00TABLE 7 Zinc Coating (Metric)Specified Diameter of CoatedWire, mmArea Density of Coating, min, ofUncoated Wire Surface, g/m2Cl

40、ass A Class C1.27 to 1.52, incl 183 5491.53 to 1.90, incl 198 5941.91 to 2.28, incl 214 6422.29 to 2.64, incl 229 6872.65 to 3.04, incl 244 7323.05 to 3.55, incl 259 7773.56 to 4.57, incl 274 8224.58 to 4.82, incl 305 915TABLE 8 Mandrel Size for Adherence TestSpecified Wire Diameter, in.Ratio of Man

41、drel Diameter to WireDiameter0.0500 to 0.0899, incl 30.0900 to 0.1399, incl 40.1400 to 0.1900, incl 5TABLE 9 Mandrel Size for Adherence Test (Metric)Specified Wire Diameter, mmRatio of Mandrel Diameter to WireDiameter1.27 to 2.28, incl 32.29 to 3.04, incl 43.05 to 4.82, incl 5B498/B498M 08 (2016)319

42、. Certification19.1 When specified in the purchase order or contract, aproducers or suppliers certification shall be furnished to thepurchaser showing that the material was manufactured,sampled, tested, and inspected in accordance with this speci-fication and has been found to meet the requirements.

43、 Whenspecified in the purchase order or contract, a report of the testresults shall be furnished.20. Packaging and Package Marking20.1 The unit lengths shall be as specified in the contract ororder. Length tolerances shall be plus or minus 2 %, unlessotherwise specified by the purchaser. (See Explan

44、atory Note 1.)20.2 Package dimensions, kind of package (coils, reels orreelless coils), and quantity of wire in each package shall beagreed upon between the manufacturer and purchaser.20.3 A durable tag shall be securely attached to eachpackage showing the nominal diameter of wire, class ofcoating,

45、length, approximate weight, purchasers ordernumber, and manufacturers name.20.4 The starting end shall be identified.20.5 In case there is more than one piece in a package, thelength and position of each piece shall be shown on the tag.21. Keywords21.1 coated steel wire; steel core wire; steel wire;

46、 zinc-coated steel wireEXPLANATORY NOTESNOTE 1Steel wire cannot be produced to exact specified lengths.Since welding of steel wires for use in electrical conductors is notaccepted, the random lengths of wire that results from normal productioncan result in otherwise good product being rejected and s

47、crapped. In orderto reduce cost, the purchaser and manufacturer should, at the time ofpurchase, have an agreed upon method to permit the acceptance of oddlengths of steel wire.Atypical agreement would be to permit lengths otherthan the specified length for up to 5 % of the purchased quantity with an

48、ysingle piece being not less than 50 % of the specified length.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such

49、 patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your