1、Designation: B 543 07Standard Specification forWelded Copper and Copper-Alloy Heat Exchanger Tube1This standard is issued under the fixed designation B 543; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision.
2、 A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification covers welded tube of copper a
3、ndvarious copper alloys up to 318 in., inclusive, in diameter, foruse in surface condensers, evaporators, heat exchangers, andgeneral engineering applications. The following coppers orcopper alloys are involved:2Copper orCopper Alloy UNSNo.2Previously UsedDesignationType of MetalC10800A. oxygen-free
4、, low phosphorusC12200ADHP phosphorized, high residualphosphorusC19400 . copper-iron alloyC23000 . red brassC44300 . arsenical admiraltyC44400 . antimonial admiraltyC44500 . phosphorized admiraltyC68700 . arsenical aluminum brassC70400 . 95-5 copper-nickelC70600 . 90-10 copper-nickelC70620 . 90-10 c
5、opper-nickel (Modified forWelding)C71000 . 80-20 copper-nickelC71500 . 70-30 copper-nickelC71520 . 7030 copper-nickel (Modified forWelding)C71640 . copper-nickel-iron-manganeseC72200 . ._ACopper UNS Nos. C10800 and C12200 are classified in Classification B 224.1.2 This standard does not purport to a
6、ddress all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use. (WarningMercury is a definite health hazard in use an
7、d disposal. (See12.1.1.)2. Referenced Documents2.1 ASTM Standards:3B 153 Test Method for Expansion (Pin Test) of Copper andCopper-Alloy Pipe and TubingB 154 Test Method for Mercurous Nitrate Test for CopperAlloysB 224 Classification of CoppersB 846 Terminology for Copper and Copper AlloysB 858 Test
8、Method for Ammonia Vapor Test for Determin-ing Susceptibility to Stress Corrosion Cracking in CopperAlloysB 900 Practice for Packaging of Copper and Copper AlloyMill Products for U.S. Government AgenciesE3 Guide for Preparation of Metallographic SpecimensE8 Test Methods for Tension Testing of Metall
9、ic MaterialsE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with SpecificationsE53 Test Method for Determination of Copper in Unal-loyed Copper by GravimetryE54 Test Methods for Chemical Analysis of SpecialBrasses and Bronzes4E62 Test Methods for Chemical Analysis of C
10、opper andCopper Alloys (Photometric Methods)E112 Test Methods for Determining Average Grain SizeE118 Test Methods for Chemical Analysis of Copper-Chromium AlloysE 243 Practice for Electromagnetic (Eddy-Current) Exami-nation of Copper and Copper-Alloy TubesE 478 Test Methods for Chemical Analysis of
11、CopperAlloysE 255 Practice for Sampling Copper and Copper Alloys forthe Determination of Chemical CompositionE 527 Practice for Numbering Metals and Alloys in the1This specification is under the jurisdiction ofASTM Committee B05 on Copperand Copper Alloys and is the direct responsibility of Subcommi
12、ttee B05.04 on Pipeand Tube.Current edition approved Oct. 1, 2007. Published November 2007. Originallyapproved in 1970. Last previous edition approved in 1996 as B 543 96(03).2New designation established in accordance with Practice E 527. In the newUNS system, the designations for copper alloys are
13、simply expansions of the presentstandard designations by a prefix “C” and a suffix “00.”3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summa
14、ry page onthe ASTM website.4Withdrawn.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Unified Numbering System (UNS)3. Terminology3.1 For the definitions of the terms
15、related to copper andcopper alloys, refer to Terminology B 8464. Types of Welded Tube4.1 Forge-Welded Tube manufactured as described in6.2.2.1, 6.2.2.2, and 6.2.2.3.4.1.1 As-Welded TubeForge-welded tube with internaland external flash removed and no further refinement of grainstructure.4.1.2 Welded
16、and Annealed TubeForge-welded tube withinternal and external flash removed, that has been annealed toproduce a uniform grain size appropriate to the specifiedannealed temper.4.1.3 Welded and Cold-Reduced TubeForge-welded tubewith internal and external flash removed and subsequently coldreduced to co
17、nform to the specified size and temper.4.1.4 Welded and Cold-Drawn TubeForge-welded tubewith internal and external flash removed and subsequently colddrawn over a plug or mandrel to the specified size and temper.4.2 Fusion-Welded Tube manufactured as described in sec-tion 6.3.4.2.1 As-Welded TubeFus
18、ion-welded tube with no furtherrefinement of grain structure.4.2.2 Welded and Annealed TubeFusion-welded tube thathas been annealed to produce a uniform grain size appropriateto the specified annealed temper. The structure of the weld zoneshall be that which is typical of a fusion weld.4.2.3 Welded
19、and Cold-Reduced TubeFusion-welded tubesubsequently cold-reduced to conform to the specified size andtemper.4.2.4 Welded and Cold-Drawn TubeFusion-welded tubesubsequently cold-drawn over a plug or mandrel to thespecified size and temper.4.3 Fully Finished TubeWelded tube with internal andexternal fl
20、ash removed, if present, and subsequently cold-drawn over a plug or mandrel and annealed, and redrawn whennecessary to conform to the specified temper.5. Ordering Information5.1 Include the following information when placing ordersfor product under this specification as applicable5.1.1 ASTM designat
21、ion and year of issue,5.1.2 Copper or Copper Alloy UNS No. designation (forexample, UNS No. C10800),5.1.3 Tube type (Section 3),5.1.4 Temper (Section 8),5.1.5 Dimensions, the diameter, wall thickness, whetherminimum or nominal wall, and length, (Section 14),5.1.6 Quantity of each size (number of pie
22、ces and length, ininches or feet and inches),5.2 The following options are available and shall be speci-fied at the time placing the order, when required:5.2.1 When heat identification or traceability is required,5.2.2 Whether a pressure test is to be used instead of theeddy-current test (Section 13
23、.1),5.2.3 Whether cut ends of the tube are to be deburred,chamfered, or otherwise treated (Section 15),5.2.4 If the product is to be subsequently welded,5.2.5 Certification, if required (Section 23), and5.2.6 Mill test report, if required (Section 24).5.3 In addition, when material is purchased for
24、agencies ofthe U.S. Government, it shall conform to the SupplementaryRequirements as defined herein when specified in the contractor purchase order.6. Materials and Manufacture6.1 Material:6.1.1 The material of manufacture shall be strip of one ofthe Copper Alloy UNS Nos. listed in section 1.11.1 of
25、 suchpurity and soundness as to be suitable for processing into theproducts prescribed herein.6.1.2 In the event heat identification or traceability isrequired, the purchaser shall specify the details desired.6.2 Manufacture:6.2.1 The product shall be manufactured by forming thematerial into a tubul
26、ar shape on a suitable forming mill.6.2.2 Welding shall be accomplished by any process thatproduces a forge weld leaving no crevice in the weld seamvisible to the unaided eye.6.2.2.1 Forge-Welded TubeThe edges of the strip shall beheated to the required welding temperature, usually by highfrequency
27、electric current, and be pressed firmly togethercausing a forge-type joint to be formed with internal andexternal flash or bead.6.2.2.2 The external flash (that portion of the weld whichextends beyond the normal wall) shall always be removed.6.2.2.3 The internal flash shall be removed to the extent
28、thatit shall not exceed 0.006 in. 0.150 mm in height or 10 % ofthe nominal wall thickness, whichever is greater.6.3 Fusion-Welded TubeThe edges of the strip shall bebrought together and welded, usually by a GTAW weldingprocess, without the addition of filler metal, causing a fusion-type joint to be
29、formed with no internal or external flash orbead removal necessary.6.4 Fully Finished TubeMay be welded and subsequentlyprocessed by any method that would produce a tube suitablefor subsequent cold-drawing and annealing.6.5 There shall be no crevice in the weld seam visible to theunaided eye.7. Chem
30、ical Composition7.1 The material shall conform to the chemical composi-tional requirements in Table 1 for Copper or Copper AlloyUNS No. designation specified in the ordering information.7.2 The composition limits do not preclude the presence ofother elements. By agreement between the manufacturer an
31、dpurchaser, limits may be established and analysis required forunnamed elements.7.3 For Copper Alloy UNS No. C19400, copper may betaken as the difference between the sum of all the elementsanalyzed and 100 %. When all the elements in Table 1 areanalyzed, their sum shall be 99.8 % minimum.B5430727.3.
32、1 For copper alloys in which copper is specified as theremainder, copper may be taken as the difference between thesum of all the elements analyzed and 100 %.7.3.1.1 Copper Alloy UNS Nos. C70400, C70600, C70620,C71000, C71500, C71520, and C71640When all the ele-ments in Table 1 are analyzed, their s
33、um shall be 99.5 %minimum.7.3.1.2 Copper Alloy UNS No. C72200When all theelements in Table 1 are analyzed, their sum shall be 99.8 %minimum.7.3.2 For copper alloys in which zinc is specified as theremainder, either copper or zinc may be taken as the differencebetween the sum of all the elements anal
34、yzed and 100 %.7.3.2.1 Copper Alloy UNS No. C23000When all theelements in Table 1 are analyzed, their sum shall be 99.8 %minimum.7.3.2.2 Copper Alloy UNS Nos. C44300, C44400, andC44500When all the elements in Table 1 are analyzed, theirsum shall be 99.6 % minimum.7.3.2.3 Copper Alloy UNS No. C68700W
35、hen all theelements in Table 1 are analyzed, their sum shall be 99.5 %minimum.8. Temper8.1 Tube tempers shall be designated as follows:8.1.1 Welded and annealed WO61.8.1.1.1 Welded and light cold worked WC55.8.2 Other tempers shall be produced to the mechanicalproperties as agreed upon between the m
36、anufacturer or supplierand the purchaser.8.3 Tubes of Copper Alloy UNS Nos. C23000, C44300,C44400, C44500, and C68700 shall be furnished in theannealed temper or the stress relieved condition as specified inthe purchase order unless otherwise agreed upon between thepurchaser and the manufacturer or
37、supplier.8.4 Tubes of Copper Alloy UNS Nos. C12200, C19400,C70400, C70600, C70620, C71000, C71500, C71520,C71640, and C72200 are normally supplied in the temperspecified in the purchase order without stress relief treatment.NOTE 1Some tubes, when subjected to aggressive environments, maybe subject t
38、o stress-corrosion cracking failure because of the residualtensile stresses developed in straightening. For such applications, it issuggested that tubes of Copper Alloy UNS Nos. C23000, C44300,C44400, C44500, and C68700 be subjected to a stress relieving thermaltreatment subsequent to straightening.
39、 If required, this must be specifiedon the purchase order or contract. Tolerances for roundness and length,and the condition of straightness, for tube so ordered, shall be to therequirements agreed upon between the manufacturer and the purchaser.9. Grain Size for Annealed Tempers9.1 Samples of annea
40、led temper tubes shall be examined ata magnification of 75 diameters. The grain size shall bedetermined in the wall beneath the internal enhancement.While there is not grain size range, the microstructure shallshow complete recrystallization and the weld zone shall have astructure typical of hot-for
41、ged welds.TABLE 1 Chemical RequirementsCopper orCopper Al-loy UNS No.Composition, %CopperANickel inclCobaltLead,maxIron ZincMan-ganeseAluminum Phosphorus Tin Antimony ArsenicOtherEle-mentsC10800 99.95Bmin . . . . . . 0.0050.012 . . . .C12200 99.9 min . . . . . . 0.0150.040 . . . .C19400 97.0Cmin . 0
42、.03 2.12.6 0.050.20 . . 0.0150.15 . . . .C23000 84.086.0 . 0.05 0.05 max remainder . . . . . . .C44300 70.073.0D. 0.07 0.06 max remainder . . . 0.81.2 . 0.020.06 .C44400 70.073.0D. 0.07 0.06 max remainder . . . 0.81.2 0.020.10 . .C44500 70.073.0D. 0.07 0.06 max remainder . . 0.020.10 0.81.2 . . .C68
43、700 76.079.0AE. 0.07 0.06 max remainder . 1.82.5 . . . 0.020.06 .C70400 remainderAE4.86.2 0.05 1.31.7 1.0 max 0.300.8 . . . . . .C70600 remainderAE9.011.0 0.05 1.01.8 1.0 max 1.0 max .F. . .FC70620 86.5 minAE9.011.0 0.02 1.01.8 0.50 max 1.0 . .02 max . . . C 0.05 maxs0.02maxC71000 remainderAEF19.023
44、.0 0.05 0.501.0 1.0 maxF1.0 max .F. . .FC71500 remainderAE29.033.0 0.05 0.401.0 1.0 maxF1.0 max . . . .FC71520 65.0 minAE29.033.0 .02 0.401.0 0.50 max 1.0 max . 0.02 max . . . C 0.05 maxS0.02maxC71640 remainderF29.032.0 0.05F1.72.3 1.0 maxF1.52.5 .F. . . C.06FmaxS.03maxC72200 remainderAFCG15.018.0 0
45、.05F.501.0 1.0 maxF1.0 max .F. . .FSi.03maxTi.03maxGASilver counting as copper.BCopper + silver + phosphorus.CCu + Sum of Named Elements, 99.8 % min.DFor tubular products, the minimum Sn content may be 0.9 %.ECu + Sum of Named Elements, 99.5 % min.FWhen the product is for subsequent welding applicat
46、ions and so specified by the purchaser, zinc shall be 0.50 % max, lead 0.02 % max, phosphorus 0.02 % max, sulfur0.02 % max, and carbon 0.05 % max.GChromium 0.30 to 0.7B54307310. Mechanical Property Requirements10.1 Tensile Strength and Yield Strength Requirements:10.2 Product furnished under this sp
47、ecification shall con-form to the tensile and yield strength requirements prescribedin Table 2 when tested in accordance with Test Method E8.10.2.1 Acceptance or rejection based upon mechanicalproperties shall depend only on tensile strength and yieldstrength.11. Performance Requirements11.1 Expansi
48、on Test Requirements:11.1.1 Product in the annealed tempers and the light cold-worked temper shall withstand expansion in accordance withTest Method B 153 to the degree specified in Table 3.11.1.2 The expanded tube area shall be free of defects, butblemishes of a nature that do not interfere with th
49、e intendedapplication are acceptable.11.2 Flattening Test:11.2.1 The flattening test described in the Test Methodsection in 19.2.7 shall be performed.11.2.2 During inspection, the flattened areas and edges ofthe test specimen shall be free of defects, but blemishes of anature that do not interfere with the intended application areacceptable.11.3 Reverse Bend Test:11.3.1 When specified in the contract or purchase order, thereverse bend test described in the Test Method section in 20.2.8shall be performed.TABLE 2 Te
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