ASTM B547 B547M-2002 Standard Specification for Aluminum and Aluminum-Alloy Formed and Arc-Welded Round Tube《成形的和电弧焊接的铝及铝合金圆管标准规范》.pdf

1、Designation: B 547/B 547M 02Standard Specification forAluminum and Aluminum-Alloy Formed and Arc-WeldedRound Tube1This standard is issued under the fixed designation B 547/B 547M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision, the

2、 year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers a

3、luminum and aluminum-alloy(Note 1) formed and arc-welded round tube in diameters 9 to60 in. 230 to 1520 mm, made from formed sheet or plate, buttwelded by gas-tungsten or gas-metal arc-welding methods withor without the use of filler metal.NOTE 1Throughout this specification use of the term alloy in

4、 thegeneral sense includes aluminum as well as aluminum alloy.NOTE 2The requirements for the sheet and plate used are the same asin Specifications B 209 or B 209M.1.2 Alloy and temper designations are in accordance withANSI H35.1 H35.1M. The equivalent Unified NumberingSystem alloy designations are

5、those of Table 1 preceded by A9,for example, A91100 for aluminum 1100 in accordance withPractice E 527.1.3 For acceptance criteria for inclusion of new aluminumand aluminum alloys in this specification, see Annex A2.1.4 The values stated in either inch-pound or SI units are tobe regarded separately

6、as standards. The SI units are showneither in brackets or in separate tables. The values stated ineach system are not exact equivalents; therefore, each systemmust be used independently of the other. Combining valuesfrom the two systems will result in nonconformance with thespecification.2. Referenc

7、ed Documents2.1 The following documents of the issue in effect on thedate of material purchase form a part of this specification to theextent referenced herein:2.2 ASTM Standards:B 209 Specification for Aluminum and Aluminum-AlloySheet and Plate2B 209M Specification for Aluminum and Aluminum-AlloySh

8、eet and Plate Metric2B 557 Test Methods of Tension Testing Wrought and CastAluminum- and Magnesium-Alloy Products2B 557M Test Methods of Tension Testing Wrought and CastAluminum- and Magnesium-Alloy Products Metric2B 660 Practices for Packaging/Packing of Aluminum andMagnesium Products2B 666/B 666M

9、Practice for Identification Marking of Alu-minum Products2B 918 Practice for Heat Treatment of Wrought AluminumAlloys2E 29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specifications3E 34 Test Methods for Chemical Analysis of Aluminum andAluminum-Base Alloys4E 55 P

10、ractice for Sampling Wrought Nonferrous Metals andAlloys for Determination of Chemical Composition4E 227 Test Method for Optical Emission SpectrometricAnalysis of Aluminum and Aluminum Alloys by thePoint-to-Plane Technique4E 527 Practice for Numbering Metals and Alloys (UNS)5E 607 Test Method for Op

11、tical Emission SpectrometricAnalysis of Aluminum and Aluminum Alloys by thePoint-to-Plane Technique, Nitrogen Atmosphere4E 716 Practices for Sampling Aluminum and AluminumAlloys for Spectrochemical Analysis4E 1251 Test Method for Optical Emission SpectrometricAnalysis of Aluminum and Aluminum Alloys

12、 by the ArgonAtmosphere, Point-to-Plane, Unipolar Self-Initiating Ca-pacitor Discharge42.3 ANSI Standards:H35.1 Alloy and Temper Designation Systems for Alumi-num2H35.1M Alloy and Temper Designation Systems for Alu-minum Metric22.4 ASME Code:Boiler and Pressure Vessel Code; Section IX, WeldingQualif

13、ications61This specification is under the jurisdiction of ASTM Committee B07 on LightMetals and Alloys and is the direct responsibility of Subcommittee B07.03 onAluminum Alloy Wrought Products.Current edition approved Oct. 10, 2002. Published January 2003. Originallyapproved in 1971. Last previous e

14、dition approved in 2000 as B 54700.2Annual Book of ASTM Standards, Vol 02.02.3Annual Book of ASTM Standards, Vol 14.02.4Annual Book of ASTM Standards, Vol 03.05.5Annual Book of ASTM Standards, Vol 01.01.6Available from American Society of Mechanical Engineers, 345 E. 47th St.New York, NY 10017.1Copy

15、right ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.Boiler and Pressure Vessel Code; Section VIII, Div. 1 and 2,Pressure Vessels62.5 AWS Standard:A5.10 Aluminum and Aluminum Alloy Welding Rods andBare Electrodes72.6 Federal Standard:Fed. Std.

16、 No. 123 Marking for Shipment (Civil Agencies)82.7 Military Standard:MIL-STD-129 Marking for Shipment and Storage82.8 AMS Specification:AMS 2772 Heat Treatment of Aluminum Alloy Raw Mate-rials93. Terminology3.1 Definitions:3.1.1 tubea hollow round product of uniform wall thick-ness that is long in r

17、elation to its cross section:3.1.2 arc-welded tubea tube made from sheet or plateformed by positioning two opposite edges of the metal togetherand butt welded by either the gas-tungsten or gas-metalarc-welding method, with or without the use of filler metal.Individually fabricated tubes may be welde

18、d together toproduce the ordered length.3.1.3 sheeta rolled product that is rectangular in crosssection with thickness less than 0.250 in. but not less than0.006 in. over 0.15 through 6.30 mm with slit, sheared, orsawed edges.3.1.4 alclad sheet and platecomposite sheet (and plate)having on both surf

19、aces a metallurgically bonded aluminum oraluminum alloy coating that is anodic to the core alloy to whichit is bonded, thus electrolytically protecting the core alloyagainst corrosion.3.1.5 coiled sheetsheet in coils with slit edges.3.1.6 flat sheetsheet with sheared, slit, or sawed edges,which has

20、been flattened or leveled.3.1.7 platea rolled product that is rectangular in crosssection with thickness not less than 0.250 in. over 6.30 mmwith sheared or sawed edges.3.2 Definitions of Terms Specific to This Standard:3.2.1 capable ofThe term “capable of” as used in thisspecification means that th

21、e test need not be performed by theproducer of the material. However, should subsequent testingby the purchaser establish that the material does not meet theserequirements, the material shall be subject to rejection.4. Ordering Information4.1 Orders for material to this specification shall include t

22、hefollowing information:4.1.1 This specification designation (which includes thenumber, the year, and the revision letter, if applicable),NOTE 3For inch-pound orders specify Specification B 547; for metricorders specify Specification B 547M. Do not mix units.4.1.2 Quantity in pieces or pounds kilogr

23、ams,4.1.3 Alloy (Section 7 and Table 1),4.1.4 Temper (Section 9 and Table 2 2 M),4.1.5 Size (outside or inside diameter, wall thickness, andlength),4.2 Additionally, orders for material to this specificationshall include the following information when required by thepurchaser:4.2.1 Whether heat trea

24、tment in accordance with PracticeB 918 is required (8.2),7Available from American Welding Society, 2501 NW 7th St., Miami, FL 33125.8Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 19111-5094 Attn: NPODS.9Available from Society of Automotive

25、Engineers (SAE), 400 CommonwealthDr., Warrendale, PA 15096-0001.TABLE 1 Chemical Composition LimitsA,B,CAlloy Silicon Iron Copper Manganese Magnesium Chromium Zinc TitaniumOther ElementsDAluminumEach TotalE1100 0.95 Si + Fe 0.050.20 0.05 . . 0.10 . 0.05 0.15 99.00 minF3003 0.6 0.7 0.050.20 1.01.5 .

26、. 0.10 . 0.05 0.15 remainderAlclad 3003 3003 alloy clad with 7072 alloy3004 0.30 0.7 0.25 1.01.5 0.81.3 . 0.25 . 0.05 0.15 remainderAlclad 3004 3004 alloy clad with 7072 alloy5050 0.40 0.7 0.20 0.10 1.11.8 0.10 0.25 . 0.05 0.15 remainder5052 0.25 0.40 0.10 0.10 2.22.8 0.150.35 0.10 . 0.05 0.15 remai

27、nder5083 0.40 0.40 0.10 0.401.0 4.04.9 0.050.25 0.25 0.15 0.05 0.15 remainder5086 0.40 0.50 0.10 0.200.7 3.54.5 0.050.25 0.25 0.15 0.05 0.15 remainder5154 0.25 0.40 0.10 0.10 3.13.9 0.150.35 0.20 0.20 0.05 0.15 remainder5454 0.25 0.40 0.10 0.501.0 2.43.0 0.050.20 0.25 0.20 0.05 0.15 remainder6061 0.

28、400.8 0.7 0.150.40 0.15 0.81.2 0.040.35 0.25 0.15 0.05 0.15 remainder7072G0.7 Si + Fe 0.10 0.10 0.10 . 0.81.3 . 0.05 0.15 remainderALimits are in percent maximum unless shown as a range or stated otherwise.BAnalysis shall be made for the elements for which limits are shown in this table.CFor purpose

29、s of determining conformance to these limits, an observed value or a calculated value obtained from analysis shall be rounded to the nearest unit in thelast right-hand place of figures used in expressing the specified limit, in accordance with the rounding method of Practice E 29.DOthers includes li

30、sted elements for which no specific limit is shown as well as unlisted metallic elements. The producer may analyze samples for trace elements notspecified in the specification. However, such analysis is not required and may not cover all metallic Others elements. Should any analysis by the producer

31、or the purchaserestablish that an Others element exceeds the limit of Each or that the aggregate of several Others elements exceeds the limit of Total, the material shall be considerednonconforming.EOther ElementsTotal shall be the sum of unspecified metallic elements 0.010 % or more, rounded to the

32、 second decimal before determining the sum.FThe aluminum content shall be calculated by subtracting from 100.00 % the sum of all metallic elements present in amounts of 0.010 % or more each, roundedtothesecond decimal before determining the sum.GComposition of cladding alloy as applied during the co

33、urse of manufacture. Samples from finished tube shall not be required to conform to these limits.B 547/B 547M 0224.2.2 Whether tension tests of the tube are required inaddition to those of the sheet or plate prior to welding (see10.1),4.2.3 Whether air-pressure tests are required (Section 11),4.2.4

34、Whether hydrostatic tests are required (Section 12),4.2.5 Whether weld areas of tube required “spot” or “full”radiographic examination (Section 13),4.2.6 Whether inspection or witness of inspection and testsby the purchasers representative is required prior to materialshipment (Section 17),4.2.7 Whe

35、ther certification is required (Section 19),4.2.8 Whether marking for identification is required (see20.1), and whether special marking for hydrostatic and radio-graphic tests is required (see 20.2),4.2.9 Whether special packaging is required (Section 21), ifPractices B 660 applies, and the levels r

36、equired.5. Materials and Manufacture5.1 The tube shall be made by roll forming (or other suitableforming) sheet or plate into a circular contour with thelongitudinal edges butted together for welding, or5.2 The sheet or plate shall be roll formed so that the edgesare butted together in a helical pat

37、tern around the circumfer-ence of the tube.5.3 The edges shall be welded together by a gas-shielded-arc process, qualified in accordance with Section IX of theASME Boiler and Pressure Vessel Code.5.4 Filler metal shall be in accordance with AWS Specifi-cation A 5.10.5.5 Any butt-joint configuration

38、(square, Vee, J, bevel-groove, etc.) may be used on either or both sides (single ordouble groove) at the option of the producer within thecapability or limitations of his welding equipment. Whetherwelded from one side (square-butt or single-groove) or bothsides (square-butt or double-groove) the fac

39、e reinforcementand root reinforcement shall not increase the joint thickness bymore than 50 % of the wall thickness or18 in. 3 mm,whichever is smaller. The reinforcements may be dressed tothis dimension or removed entirely at the manufacturersoption. The weld shall show complete penetration. Backwel

40、ding is permitted only when (or provided that) it is part ofthe original welding process; it must not be employed only asa repair procedure for areas of unsatisfactory penetration. Theweld bead shall show no evidence of under filling on either theroot or reinforcement side. The toe of the weld shall

41、 blendsmoothly into the parent material with no undercutting oroverlapping. If tubing is produced by welding individuallyfabricated sections together, longitudinal butt welds shall bepositioned so as to be at least 45 apart.6. Quality Assurance6.1 Responsibility for InspectionUnless otherwise speci-

42、fied in the contract or purchase order, the producer or supplieris responsible for the performance of all inspection and testrequirements specified herein. Except as otherwise specified inthe contract or order, the producer or supplier may use his ownor any other suitable facilities for the performa

43、nce of theinspection and test requirements specified herein, unless dis-approved by the purchaser. The purchaser shall have the rightto perform any of the inspections and tests set forth in thisspecification where such inspections are deemed necessary toassure that the material conforms to prescribe

44、d requirements.6.2 Lot DefinitionAn inspection lot shall be defined asfollows:6.2.1 For heat-treated tempers, an inspection lot shall con-sist of all material of the same mill form, alloy, temper, andnominal dimensions traceable to a heat-treat lot or lots, andsubjected to inspection at one time.6.2

45、.2 For nonheat-treated tempers, an inspection lot shallconsist of all material of the same mill form, alloy, temper, andnominal dimensions subjected to inspection at one time.TABLE 2 Mechanical Property Limits (Inch-Pound Units)A,B,CTemperSpecified Thick-ness, in.Tensile Strength, ksi Yield Strength

46、 (0.2 % offset), ksiElongation in 2 in., or4 3 Diameter,Dmin, %min max min maxAlloy 1100O 0.1250.249 11.0 15.5 3.5 . 300.2500.500 11.0 15.5 3.5 . 28H12 0.1250.499 14.0 19.0 11.0 . 90.500 14.0 19.0 11.0 . 12H14 0.1250.499 16.0 21.0 14.0 . 60.500 16.0 21.0 14.0 . 10H16 0.1250.162 19.0 24.0 17.0 . 4All

47、oy 3003O 0.1250.249 14.0 19.0 5.0 . 250.2500.500 14.0 19.0 5.0 . 23H12 0.1250.161 17.0 23.0 12.0 . 70.1620.249 17.0 23.0 12.0 . 80.2500.499 17.0 23.0 12.0 . 90.500 17.0 23.0 12.0 . 10H14 0.1250.161 20.0 26.0 17.0 . 60.1620.249 20.0 26.0 17.0 . 70.2500.499 20.0 26.0 17.0 . 80.500 20.0 26.0 17.0 . 10H

48、16 0.1250.162 24.0 30.0 21.0 . 4H112 0.2500.499 17.0 . 10.0 . 8B 547/B 547M 023TABLE 2 ContinuedTemperSpecified Thick-ness, in.Tensile Strength, ksi Yield Strength (0.2 % offset), ksiElongation in 2 in., or4 3 Diameter,Dmin, %min max min max0.500 15.0 . 6.0 . 12Alloy Alclad 3003O 0.1250.249 13.0 18.

49、0 4.5 . 250.2500.499 13.0 18.0 4.5 . 230.500 14.0E19.0E5.0E. 23H12 0.1250.161 16.0 22.0 11.0 . 70.1620.249 16.0 22.0 11.0 . 80.2500.499 16.0 22.0 11.0 . 90.500 17.0E23.0E12.0E. 10H14 0.1250.161 19.0 25.0 16.0 . 60.1620.249 19.0 25.0 16.0 . 70.2500.499 19.0 25.0 16.0 . 80.500 20.0E26.0E17.0E. 10H112 0.2500.499 16.0 . 9.0 . 80.500 15.0E. 6.0E. 12Alloy 3004O 0.1250.249 22.0 29.0 8.5 . 180.2500.500 22.0 29.0 8.5 . 16H32 0.1250.500 28.0 35.0 21.0 . 6H34 0.1250.500 32.0 38.0 25.0 . 5H36 0.1250.162 35.