ASTM B67-2014 Standard Specification for Car and Tender Journal Bearings Lined《车辆及煤水车所用的带衬里轴颈轴承的标准规格》.pdf

1、Designation: B67 05 (Reapproved 2011)B67 14Standard Specification forCar and Tender Journal Bearings, Lined1This standard is issued under the fixed designation B67; the number immediately following the designation indicates the year of originaladoption or, in the case of revision, the year of last r

2、evision.Anumber in parentheses indicates the year of last reapproval.Asuperscriptepsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope*1.1 This specification covers the establishme

3、nt of requirements for lined journal bearings for use on locomotive tenders,passenger cars, and freight equipment cars. The alloy specified is UNS No. C94100.21.2 The values stated in inch-pound units are to be regarded as standard. The values given in parentheses are mathematicalconversions to SI u

4、nits that are provided for information only and are not considered standard.1.3 This standard does not purport to address all of the safety concerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety and health practices and determi

5、ne the applicability of regulatorylimitations prior to use.2. Referenced Documents2.1 ASTM Standards:3B824 Specification for General Requirements for Copper Alloy CastingsE57 Methods for Chemical Analysis of White Metal Bearing Alloys (Withdrawn 1986)4E255 Practice for Sampling Copper and Copper All

6、oys for the Determination of Chemical CompositionE527 Practice for Numbering Metals and Alloys in the Unified Numbering System (UNS)3. General Requirements3.1 The following sections of Specification B824 constitute a part of this specification:3.1.1 Terminology (Section 3).3.1.2 Sampling (Section 10

7、).3.1.3 Number of Tests and Retests (Section 11).3.1.4 Specimen Preparation (Section 12).3.1.5 Test Methods (Section 13).3.1.6 Significance of Numerical Limits (Section 14).3.1.7 Inspection (Section 15).3.1.8 Rejection and Rehearing (Section 16).3.1.9 Certification (Section 17).3.1.10 Test Report (S

8、ection 18).3.1.11 Product Marking (Section 19).3.1.12 Supplementary Requirements (S1S4).4. Ordering Information4.1 Include the following information when placing orders for bearings under this specification as applicable:4.1.1 Quantity of bearings required,1 This specification is under the jurisdict

9、ion of ASTM Committee B05 on Copper and Copper Alloys and is the direct responsibility of Subcommittee B05.05 on Castingsand Ingots for Remelting.Current edition approved April 1, 2011April 1, 2014. Published September 2011May 2014. Originally approved in 1927. Last previous edition approved in 2005

10、2011 asB67 05.B67 05(2011). DOI: 10.1520/B0067-05R11.10.1520/B0067-14.2 The UNS system for copper and copper alloys (see Practice E527) is a simple expansion of the former standard designation system accomplished by the addition of aprefix “C” and a suffix “00”.“00.” The suffix can be used to accomm

11、odate composition variations of the base alloy.3 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.4 The last app

12、roved version of this historical standard is referenced on www.astm.org.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately dep

13、ict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM Internatio

14、nal, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14.1.2 ASTM designation and year of issue (for example, B67 05),4.1.3 Pattern and drawing number and condition (as cast, machined, and so forth),4.1.4 Chemical analysis of residual elements, if specified in the p

15、urchase order (Section 6),4.1.5 Fracture testing (Section 8),4.1.6 Witness inspection (Specification B824), and4.1.7 Product marking (Section 13).5. Materials and Manufacture5.1 Before lining, the brass backs shall be bored and thoroughly tinned in accordance with the best standard practice. Afterli

16、ning, the ends of the bearings shall be made smooth by scraping, filing, or machining. They shall not be ground or rubbed withabrasive materials.5.2 The purchaser reserves the right to inspect the brass backs after boring and previous to tinning and lining.5.3 Unless otherwise specified, bearings wi

17、ll be furnished with linings 14 in. (6.35 mm) in thickness.5.4 The bearings shall be sound and free of blowholes, dross, and mechanical defects. All bearing surfaces, including ends,before and after lining, shall be smooth finished and free from sand.6. Chemical Composition of Backing6.1 The backing

18、 metal shall conform to the requirements for named elements shown in Table 1 for Copper Alloy UNS No.C94100.6.2 These specification limits do not preclude the presence of other elements. Limits may be established for unnamed elementsby agreement between manufacturer or supplier and purchaser. Copper

19、 or zinc may be given as remainder and may be taken asthe difference between the sum of all elements analyzed and 100 %. When all named elements in Table 1 are analyzed, their sumshall be 98.7 % minimum.6.3 It is recognized that residual elements may be present in cast copper-base alloys. Analysis s

20、hall be made for residualelements only when specified in the purchase order (Specification B824).6.4 Sampling will be in accordance with the requirements of Practice E255.7. Chemical Composition of Lining7.1 The lining metal shall conform to the requirements for named elements in Table 2.TABLE 1 Che

21、mical Composition of Backing, Copper Alloy UNS No. C94100NOTE 1Composition percentages are maximum unless otherwise noted.Major Elements Residual ElementsCopper Tin Lead Zinc Iron AntimonyNickel,includingCobaltSulfur Phospho-rous Aluminum Silicon72.079.0A 4.56.5 18.022.0 1.0 0.25 0.8 1.0 0.08B 0.50C

22、 0.005 0.005TABLE 1 Chemical Composition of Backing, Copper AlloyCopperAlloyUNS No.Composition, % max, except as indicatedCopper Tin Lead Zinc IronNickel,includingCobaltAluminum Antimony Sulfur Phosphorus SiliconC94100 72.079.0A 4.56.5 18.022.0 1.0 0.25 1.0 0.005 0.8 0.08B 0.50C 0.005A CuCopper + Su

23、m of Named Elements, 98.7 %.B For continuous castings, SSulfur shall be 0.25 % maximum.C For continuous castings, PPhosphorus shall be 1.5 % maximum.TABLE 2 Chemical Requirements of LiningTin, % as specifiedAntimony, min, % 8.0Tin and antimony, % 10.014.0Arsenic, max, % 0.2Copper, max, % 0.5Sum of t

24、in, antimony, lead and arsenic, min, % 99.25Other impurities, max, % 0.75Other impurities, max, % 0.75B67 1428. Examination of Fracture8.1 The finished bearing representing a lot for acceptance shall be broken, either longitudinally or transversely, or both, in orderto ascertain the uniformity of th

25、e grain of the metal. When this fracture shows separation, imperfect mixing of component parts,or dross or dirt spots, the lot shall be rejected.9. Dimensions and Permissible Variations9.1 The purchaser shall furnish drawings showing the dimensions of the bearings ordered and permissible variations

26、therefrom,and the bearings shall conform to these drawings within such permissible variations.9.2 The thickness at the center of the brass and of the complete bearing shall not vary more than 132 in. (0.794 mm) over orunder the normal thickness shown on the drawing. The thickness of the lining shall

27、 not vary more than 132 in. over or under thenormal thickness shown on the drawing.10. Casting Repair10.1 The castings shall not be repair welded.11. Sampling11.1 Bearings shall be divided into lots of 300, or fraction thereof, and one bearing shall be taken from each lot for the purposeof fracture

28、testing and product marking.12. Test Methods12.1 Chemical analysis of the lining shall be made in accordance with Methods E57.13. Product Marking13.1 The name or initials of the manufacturer, the initials of the purchaser, size of journal bearing, pattern number, and year castshall be legibly cast w

29、ith raised figures on a depressed surface of each bearing, as shown on the drawings. When a serial numberis specified, each lot of 300 bearings, or fraction thereof, shall bear the same serial number, commencing with the numeral oneat the beginning of the year and continuing consecutively until the

30、end of the year, at each manufacturers plant.14. Keywords14.1 bronze castings; journal bearingsSUMMARY OF CHANGESCommittee B05 has identified the location of selected changes to this standard since the last issue(B67 93aB67 05)(2011) that may impact the use of this standard. (Approved Oct. 1, 2005.)

31、April 1, 2014.)(1) Completed comprehensive 5-year review. Some sections were renumbered, and in many cases, reworded to conform to the newOutline of Form for Specifications (OFS) and Form and Style for ASTM Standards (Blue Book).(2) Added the safety caveat.(1) ChangedRevised Table 1, Chemical Compos

32、ition, to reflect the current CDA Standard Designations. Some required chemicalcompositions have been changedASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised

33、that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reap

34、proved or withdrawn.Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you

35、feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual r

36、eprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).B67 143