ASTM B80-2007 Standard Specification for Magnesium-Alloy Sand Castings《镁合金沙铸件的标准规范》.pdf

1、Designation: B 80 07Standard Specification forMagnesium-Alloy Sand Castings1This standard is issued under the fixed designation B 80; the number immediately following the designation indicates the year of originaladoption or, in the case of revision, the year of last revision. A number in parenthese

2、s indicates the year of last reapproval. A superscriptepsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification covers magnesium-alloy sand cast-ings designated as s

3、hown in Table 1.1.2 The values stated in inch-pound units are to be regardedas the standard. The SI values in parentheses are provided forinformation only.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of

4、this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 The following documents of the issue in effect on dateof order acceptance form a part of this specification to theextent referenced h

5、erein:2.2 ASTM Standards:2B 93/B 93M Specification for Magnesium Alloys in IngotForm for Sand Castings, Permanent Mold Castings, andDie CastingsB 296 Practice for Temper Designations of MagnesiumAlloys, Cast and WroughtB 557 Test Methods for Tension Testing Wrought and CastAluminum- and Magnesium-Al

6、loy ProductsB 660 Practices for Packaging/Packing of Aluminum andMagnesium ProductsB 661 Practice for Heat Treatment of Magnesium AlloysB 951 Practice for Codification of Unalloyed Magnesiumand Magnesium-Alloys, Cast and WroughtE29 Practice for Using Significant Digits in Test Data toDetermine Confo

7、rmance with SpecificationsE35 Test Methods for Chemical Analysis of Magnesiumand Magnesium AlloysE88 Practice for Sampling Nonferrous Metals and Alloysin Cast Form for Determination of Chemical CompositionE94 Guide for Radiographic ExaminationE 155 Reference Radiographs for Inspection of Aluminumand

8、 Magnesium CastingsE 165 Test Method for Liquid Penetrant ExaminationE 527 Practice for Numbering Metals and Alloys (UNS)E 716 Practices for Sampling Aluminum and AluminumAlloys for Spectrochemical Analysis2.3 Federal Standards:3Fed. Std. No. 123 Marking for Shipment (Civil Agencies)Fed. Std. No. 18

9、4 Identification Marking of Aluminum,Magnesium and Titanium2.4 Military Standards:3MIL-STD-129 Marking for Shipment and Storage (MilitaryAgencies)MIL-STD-276 Impregnation of Porous Non-ferrous MetalCastingsMIL-I-13857 Impregnation of Metal CastingsMIL-M-46062 Magnesium Alloy Castings, High StrengthM

10、IL-M-6857 Heat Treatment of MagnesiumAlloy Castings2.5 ANSI Standard:4ANSI Z1.4 Sampling Procedures and Tables for Inspectionby Attributes3. Terminology3.1 Definitions:3.1.1 casting lotunless otherwise agreed, shall consist ofnot more than 1000 pounds of cleaned castings from the samemelt or heat, e

11、xcept where this weight limit may be exceededby a single casting. In such cases, each casting shall beconsidered a lot.3.1.2 heat treat lotfor the purpose of mechanical propertytesting, a lot shall consist of all castings heat treated in thesame furnace charge to the same temper.3.1.3 sand castingme

12、tal object produced by pouring mol-ten metal into a sand mold and allowing it to solidify.1This specification is under the jurisdiction of ASTM Committee B07 on LightMetals and Alloys and is the direct responsibility of Subcommittee B07.04 onMagnesium Alloy Cast and Wrought Products.Current edition

13、approved June 1, 2007. Published June 2007. Originallyapproved in 1930. Last previous edition approved in 2006 as B 80 06.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, ref

14、er to the standards Document Summary page onthe ASTM website.3Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.4Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floo

15、r, New York, NY 10036, http:/www.ansi.org.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4. Ordering Information4.1 Orders for castings under this specification shall

16、 includethe following information:4.1.1 Applicable drawing or part number,4.1.2 Quantity of each casting,4.1.3 Specification number and title,4.1.4 Alloy (Section 9 and Table 1),4.1.5 Temper (Section 11, Table 2 and X1.2),4.1.6 Whether foundry control is required (Section 8),4.1.7 Whether test speci

17、mens cut from castings are requiredin addition to, or instead of, separately cast test specimens(Section 12 and Table X1.2),4.1.8 Whether liquid penetrant inspection is required (15.2),4.1.9 Whether radiographic inspection is required (15.3),4.1.10 Whether pressure testing is required (15.4),4.1.11

18、Whether source inspection is required (Section 17),4.1.12 Whether repairs are permissible (Section 19),4.1.13 Whether chemical analysis and mechanical propertyreports or certifications, or both, are required (Section 20),4.1.14 Whether special packaging is required for shipment(Section 22).5. Respon

19、sibility for Quality Assurance5.1 Responsibility for InspectionUnless otherwise speci-fied in the contract or purchase order, the supplier is respon-sible for the performance of all inspection requirements asspecified herein. Except as otherwise specified in the contractor order, the supplier may us

20、e his own or any other facilitiessuitable for the performance of the inspection requirementsspecified herein, unless disapproved by the purchaser. Thepurchaser reserves the right to perform any of the inspectionsset forth in the specification where such inspections are deemednecessary to ensure supp

21、lies and services conform to pre-scribed requirements.6. Material Requirements6.1 Unless otherwise specified, only magnesium alloy in-gots or producers foundry scrap conforming to SpecificationB 93/B 93M shall be used for pouring castings. Additions ofTABLE 1 Chemical RequirementsANOTE 1Analysis sha

22、ll regularly be made only for the elements specifically mentioned in this table. If, however, the presence of other elements issuspected or indicated in amounts greater than the specified limits, further analysis shall be made to determine that these elements are not present in excessof the specifie

23、d limits.NOTE 2The following applies to all specified limits in this table: For purposes of acceptance and rejection, an observed value or a calculated valueobtained from analysis shall be rounded to the nearest unit in the last right-hand place of figures used in expressing the specified limit.Allo

24、y NumberBChemical Composition Limits for Registered Magnesium AlloydASTM UNSMagne-siumAlu-minumCopperGado-liniumIronLithiumMan-ganeseNeody-miumNickelRareEarthsSilicon Silver Yttrium Zinc ZirconiumOthers(MetallicImpurities)EachTotalCImpu-ritiesAM100A M10100 remainder 9.310.7 0.10 . . . 0.100.35 . 0.0

25、1 . 0.30 . 0.30 . . 0.30AZ63A M11630 remainder 5.36.7 0.25 . . . 0.150.35 . 0.01 . 0.30 . 2.53.5 . . 0.30AZ81A M11810 remainder 7.08.1 0.10 . . . 0.130.35 . 0.01 . 0.30 . 0.401.0 . . 0.30AZ91C M11914 remainder 8.19.3 0.10 . . . 0.130.35 . 0.01 . 0.30 . 0.401.0 . . 0.30AZ91E M11919 remainder 8.19.3 0

26、.015 . 0.005D. 0.170.35 . 0.0010 . 0.20 . 0.401.0 . 0.01 0.30AZ92A M11920 remainder 8.39.7 0.25 . . . 0.100.35 . 0.01 . 0.30 . 1.62.4 . . 0.30EQ21A M18330 remainder . 0.050.10 . . . . . 0.01 1.53.0E. 1.31.7 . . 0.401.0 . 0.30EV31AFM12310 remainder . 0.01 1.01.7 0.010 . . 2.63.1 0.0020 0.4G. 0.05 . 0

27、.200.50 0.401.0 0.01 .EZ33A M12330 remainder . 0.10 . . . . . 0.01 2.54.0H. . . 2.03.1 0.501.0 . 0.30K1A M18010 remainder . . . . . . . . . . . . . 0.401.0 . 0.30QE22A M18220 remainder . 0.10 . . . . . 0.01 1.82.5E. 2.03.0 . . 0.401.0 . 0.30WE43A M18430 remainder . 0.03 . 0.01 0.2 0.15 2.02.5 0.005

28、2.44.4I0.01 3.74.3 0.20 0.401.0 0.2 .WE43B M18432 remainder . 0.02 . 0.010 0.2 0.03 2.02.5 0.005 2.44.4I.J3.74.3 0.20J0.401.0 0.01 .WE54A M18410 remainder . 0.03 . . 0.2 0.03 1.52.0 0.005 1.54.0I0.01 4.755.5 0.20 0.401.0 0.20 .ZC63A M16331 remainder . 2.43.0 . . . 0.250.75 . 0.01 . 0.20 . 5.56.5 . .

29、 0.30ZE41A M16410 remainder . 0.10 . . . 0.15 . 0.01 0.751.75H. . 3.55.0 0.401.0 . 0.30ZK51A M16510 remainder . 0.10 . . . . . 0.01 . . . 3.65.5 0.501.0 0.30ZK61A M16610 remainder . 0.10 . . . . . 0.01 . . . 5.56.5 0.61.0 0.30ALimits are in weight % max unless shown as a range or stated otherwise.BA

30、STM alloy designations were established in accordance with Practice B 951. UNS designations were established in accordance with Practice E 527.CIncludes listed elements for when no specific limit is shown.DIf iron exceeds 0.005 %, the Iron to Manganese ratio shall not exceed 0.032.ERare earth elemen

31、ts are in the form of Didymium, with not less than 70 % Neodymium, and the remainder substantially Praseodymium.FAlloy EV31A is a patented composition, suitable for elevated temperature applications. Interested parties are invited to submit information regarding the identificationof alternatives to

32、these compositions to ASTM International. Your comments will receive careful consideration at a meeting of the responsible technical committee, whichyou may attend. ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentioned in thi

33、s specification. Usersof this specification are expressly advised that determination of the validity of any such patent rights, and the risk of infringement of such rights, are entirely their ownresponsibility.GOther Rare Earths may also be present to a total maximum of 0.4 %. These Rare Earths shal

34、l principally be Cerium, Lanthanum, and Praseodymium.HTotal Rare Earths (TRE) are principally a mixture of Cerium, Lanthanum, Neodymium and Praseodymium. The Cerium content should not be less than 45% of TRE.IOther Rare Earths shall be principally heavy rare earths, such as, Gadolinium, Dysprosium,

35、Erbium, and Ytterbium. Other Rare Earths are derived from the Yttrium,typically 80 % Yttrium, and 20 % heavy rare earths.JZinc + Silver shall not exceed 0.20 % in WE43B.B80072small amounts of grain refining elements and material for meltprocess losses are permitted.6.2 Pure materials and master allo

36、ys may be used providedchemical analysis verifying conformance to Table 1 is doneprior to pouring any castings.7. Manufacture7.1 The responsibility of furnishing castings that can be laidout and machined to the finished dimensions within thepermissible variations specified, as shown on the blueprint

37、s ordrawings, shall rest with the supplier, except when patternequipment is furnished by the purchaser. Sufficient stock shallbe allowed for shrinkage, and where requested, for finishing;but castings of excessive weight shall not be furnished.7.2 The castings may be subjected to such heat treatment

38、asdeemed necessary to produce material that will conform to therequirements specified. Heat treatment shall be performed onthe whole of a casting, never on a part only, and shall beapplied in a manner that will produce the utmost uniformity.8. Foundry Control8.1 When specified, castings shall be pro

39、duced underfoundry control approved by the purchaser. Foundry controlshall consist of examination of the castings by radiographic orother approved methods for determining internal discontinui-ties until the gating, pouring, and other foundry practices havebeen established to produce castings meeting

40、 the qualitystandards set by purchaser or agreed to between the purchaserand the producer. When foundry practices have been soestablished, the production method shall not be significantlychanged without demonstrating to the satisfaction of thepurchaser that the change does not adversely affect the q

41、ualityof the castings. Minor changes in pouring temperature of650F from the established nominal temperature are permis-sible.9. Chemical Composition Requirements9.1 LimitsThe castings shall conform to the chemicalcomposition limits prescribed in Table 1. Conformance shall bedetermined by analyzing s

42、amples taken when the castings arepoured, or by analyzing samples taken from the finishedproduct. If the chemical composition has been determinedduring the course of manufacture, sampling and analysis of thefinished product shall not be necessary.10. Sampling for Chemical Composition10.1 For determi

43、nation of chemical composition, onesample of each casting lot shall be taken in accordance withPractice E88 for chemical analysis or Practice E 716 forspectrochemical analysis.10.1.1 Samples for other methods of chemical analysis shallbe suitable for the form of material being analyzed and the typeo

44、f analytical method used. In case of dispute, analyses shouldbe made by methods given in Methods E35.11. Heat Treatment11.1 Unless otherwise specified, heat treatment for theapplicable tempers designated in Table 2 and Table X1.2 shallTABLE 2 Tensile RequirementsNOTE 1For purposes of determining con

45、formance with this specification, each value for tensile strength and yield strength shall be rounded to thenearest 0.1 ksi and each value for elongation shall be rounded to the nearest 0.5 %, both in accordance with the rounding method of Practice E29.Alloy NumberTemperATensile Strength, min,ksi (M

46、Pa)Yield StrengthB(0.2 %offset), min, ksi (MPa)Elongation in 2 in., (50.8mm) min, %ASTM UNSAM100A M10100 T6 35.0(241) 17.0(117)CAZ63A M11630 F 26.0(179) 11.0(76) 4T4 34.0(234) 11.0(76) 7T5 26.0(179) 12.0(83) 2T6 34.0(234) 16.0(110) 3AZ81A M11810 T4 34.0(234) 11.0(76) 7AZ91C M11914 F 23.0(158) 11.0(7

47、6)CT4 34.0(234) 11.0(76) 7T5 23.0(158) 12.0(83) 2T6 34.0(234) 16.0(110) 3AZ91E M11919 T6 34.0(234) 16.0(110) 3AZ92A M11920 F 23.0(158) 11.0(76)CT4 34.0(234) 11.0(76) 6T5 23.0(158) 12.0(83)CT6 34.0(234) 18.0(124) 1EQ21A M18330 T6 34.0(234) 25.0(172) 2EV31A M12310 T6 36.0(248) 21.0(145) 2EZ33A M12330

48、T5 20.0(138) 14.0(96) 2K1A M18010 F 24.0(165) 6.0(41) 14QE22A M18220 T6 35.0(241) 25.0(172) 2WE43A M18430 T6 32.0(221) 25.0(172) 2WE43B M18432 T6 32.0(221) 25.0(172) 2WE54A M18410 T6 37.0(255) 26.0(179) 2ZC63A M16331 T6 28.0(193) 18.0(125) 2ZE41A M16410 T5 29.0(200) 19.5(133) 2.5ZK51A M16510 T5 34.0

49、(234) 20.0(138) 5ZK61A M16610 T6 40.0(276) 26.0(179) 5AThese temper designations were established in accordance with Practice B 296.BSee X1.4.1.CNot required.B80073be in accordance with Military Specification MIL-M-6857 orPractice B 661. Heat treatment shall be performed on the wholecasting and never on a portion.11.2 Each heat treat furnace charge shall contain at least oneset of test bars of the same composition range as the castings.The satisfactory heat treatment of the furnace charge shall bedetermined by the resu