1、Designation: B800 05 (Reapproved 2011)Standard Specification for8000 Series Aluminum Alloy Wire for Electrical PurposesAnnealed and Intermediate Tempers1This standard is issued under the fixed designation B800; the number immediately following the designation indicates the year oforiginal adoption o
2、r, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers 8000 series aluminum alloysfabricated into round wir
3、es in annealed or intermediate temperssuitable for stranding into conductors or for solid singleconductors, usually to be insulated.1.2 The SI values for resistivity are regarded as standard.For all other properties, the inch-pound units are regarded asstandard and the SI units may be approximate.NO
4、TE 1Aluminum alloys capable of meeting the requirements of thisspecification are listed in Table 1.NOTE 2The alloy and temper designations conform to ANSI H35.1.Unified Numbering System alloy designations are listed in Table 1 inaccordance with Practice E527.NOTE 3Certain aluminum alloys may be subj
5、ect to patent rights. U.S.patents numbers are shown in Table 1.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applic
6、a-bility of regulatory limitations prior to use.2. Referenced Documents2.1 The following documents of the issue in effect on thedate of material purchase form a part of this specification to theextent referenced herein.2.2 ASTM Standards:2B193 Test Method for Resistivity of Electrical ConductorMater
7、ialsB557 Test Methods for Tension Testing Wrought and CastAluminum- and Magnesium-Alloy ProductsB830 Specification for Uniform Test Methods and Fre-quencyE29 Practice for Using Significant Digits in Test Data toDetermine Conformance with SpecificationsE527 Practice for Numbering Metals and Alloys in
8、 theUnified Numbering System (UNS)2.3 ANSI Standard:3ANSI H35.1, American National for Alloy and TemperDesignation Systems for Aluminum2.4 NIST Document:4NBS Handbook 100Copper Wire Tables of the NationalBureau of StandardsNBS Handbook 109Aluminum Wire Tables of the Na-tional Bureau of Standards2.5
9、Aluminum Association Document:5Registration Record ofAluminumAssociation Designationsand Chemical Composition Limits for Wrought Alumi-num and WroughtAluminumAlloys. (The foreword in thedocument describes the procedure for registering chemicalcompositions of alloys with the Aluminum Association)3. O
10、rdering Information3.1 Orders for material under this specification shall includethe following information:3.1.1 Quantity of each size,3.1.2 Wire size, diameter in inches (See 9.1),3.1.3 Alloy Designation (See Table 1),3.1.4 Temper (See 4.2),3.1.5 Special tension test, if required (See 6.2),1This sp
11、ecification is under the jurisdiction of Committee B01 on ElectricalConductors and is the direct responsibility of Subcommittee B01.07 on Conductorsof Light Metals.Current edition approved April 1, 2011. Published September 2011. Originallyapproved in 1988. Last previous edition approved in 2005 as
12、B800 05. DOI:10.1520/B0800-05R11.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American Nat
13、ional Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.4Available from National Technical Information Service (NTIS), 5301 ShawneeRd., Alexandria, VA 22312, http:/www.ntis.gov.5Available from Aluminum Association, Inc., 1525 Wilson Blvd., Suite 600,Arlingt
14、on, VA 22209, http:/www.aluminum.org.TABLE 1 Aluminum AlloysAlloy Designation U.S. Patent NumberANSI-H35.1 UNS8017 A98017 .8030 A98030 37113398076 A98076 36972608130 A98130 .8176 A98176 RE 28419RE 304658177 A98177 .1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken,
15、 PA 19428-2959, United States.3.1.6 Special jointing procedures, if permitted (See 10.2),3.1.7 Place of inspection (See 13.2),3.1.8 Package size and type (See 14.1), and3.1.9 Special package marking, if required (See 14.1).4. Materials and Manufacture4.1 The wire shall be made from drawing stock mee
16、ting thechemical composition limits for alloys shown in Table 2 thatare presently registered with registration record or for suchother alloys which may become available and will meet therequirements of this specification.4.1.1 This specification applies to alloys that are recognizedby Underwriters L
17、aboratories, such as aluminum conductormaterial.4.2 Unless otherwise specified, the manufacturer shall havethe option of producing the intermediate temper by eitherstrain-hardening only (H1X) or by strain-hardening and partialannealing (H2X) before or after stranding. (Explanatory Note 1and ANSI H35
18、.1.)5. Workmanship, Finish, and Appearance5.1 The wire shall be free of imperfections not consistentwith good commercial practice.6. Tensile Properties6.1 Tensile Strength and ElongationThe wire shall con-form to tensile strength and elongation requirements prescribedin Table 3. (Explanatory Note 2.
19、)6.2 When requested by the purchaser, tension tests of jointsso permitted in 10.2 shall be made and the joints shall complywith the minimum tensile requirements shown in Table 3.Sampling shall be as agreed upon between the purchaser andthe manufacturer.7. Resistivity7.1 The electrical resistivity sh
20、all not exceed the valuesshown in Table 4. (Explanatory Note 3.)8. Density8.1 For the purpose of calculating mass, cross sections, andso forth, the density of aluminum alloys listed in Table 1 shallbe taken as 0.098 lb/in.3(2710 kg/m3) at 20C.NOTE 4The metric density for Alloy 8177 is 2700 kg/m3even
21、 thoughthe customary value is 0.098 lb/in.3.9. Diameter9.1 The diameter of the wire shall be specified in inches tothe nearest 0.0001 in.; or it shall be specified in millimetres tothe nearest 0.001 mm for wires less than 1.000 mm in diameter,and to the nearest 0.01 mm for wires 1.00 mm in diameter
22、orlarger. The actual wire diameter shall not vary from thespecified diameter by more than the values shown in Table 5.9.2 Standard nominal diameters of wire used for solidconductors are shown in Table 6. Diameters of wires used forstranded conductor shall be as agreed upon between thepurchaser and t
23、he manufacturer.10. Joints10.1 Joints may be made in drawing stock and in the wireprior to final drawing in accordance with good commercialpractice.10.2 If agreed upon between the manufacturer and thepurchaser, joints may be made during final drawing or in thefinished wire by electrical-butt welding
24、, by cold-pressurewelding, or by electric-butt, cold-upset welding with thefollowing provisions:10.2.1 For sizes 0.0500 to 0.0105 in. (1.270 to 0.267 mm) indiameter, not more than three such joints shall be present in anyreel, spool, or coil of the specified nominal mass.10.2.2 For sizes larger than
25、 0.0500 in. (1.270 mm) indiameter not more than 10 % of the reels, spools, or coils shallcontain such joints and no such joints shall be closer than 50 ft.(15 m) to another or to either end of the wire and not more thantwo such joints shall be present in any reel, spool, or coil of thespecified nomi
26、nal mass.11. Sampling11.1 Determine the conformance of the material to therequirements of Sections 6, 7, 9, 10, and 5, by statisticalsampling and inspection of each lot of wire presented forinspection in accordance with Specification B830. (Explana-tory Note 4.)11.2 Conformance Criteria:TABLE 2 Chem
27、ical Composition RequirementsNOTE 1When single units are shown, these indicate the maximum amounts permitted.NOTE 2Analysis shall regularly be made only for the elements specifically mentioned in this table. If however, the presence of other elements issuspected or indicated in the course of routine
28、 analysis, further analysis shall be made to determine that the total of these other elements is not presentin excess of the limits specified in the last column of the table.NOTE 3The following applies to all specified limits in this table. For purposes of acceptance and rejection, an observed value
29、 or a calculated valueobtained from analysis should be rounded off to the nearest unit in the last right-hand place of figures used in expressing the specified limit (Practice E29).Alloys Composition,% by MassANSI UNS Aluminum Silicon Iron Copper Magnesium Zinc Boron Other(each)Other (total)8017 A98
30、017 Remainder 0.10 0.55 to 0.8 0.10 to 0.20 0.010.05 0.05 0.04 0.03A0.108030 A98030 Remainder 0.10 0.30 to 0.8 0.15 to 0.30 0.05 0.05 0.001 to 0.04 0.03 0.108076 A98076 Remainder 0.10 0.6 to 0.9 0.04 0.080.22 0.05 0.04 0.03 0.108130 A98130 Remainder 0.15B0.40 to 1.0B0.05 to 0.15 . 0.10 . 0.03 0.1081
31、76 A98176 Remainder 0.030.15 0.40 to 1.0 . . 0.10 . 0.05C0.158177 A98177 Remainder 0.10 0.25 to 0.45 0.04 0.04 to 0.12 0.05 0.04 0.03 0.10A0.003 max lithium.B1.0 max silicon and iron.C0.03 max gallium.B800 05 (2011)211.2.1 Failure of a specimen to conform to the applicablerequirements of Sections 6,
32、 7, 9, 10, and 5 shall constitutefailure of the production unit from which the specimen wastaken.11.2.2 Any lot of wire that has been sampled in accordancewith 11.1 and from which the number of specimens failing tocomply with the requirements of Sections 6, 7, 9, 10, and 5does not equal or exceed th
33、e appropriate reject number of thesampling table used in accordance with Specification B830,shall be considered as complying with the requirements ofSections 6, 7, 9, 10, and 5.11.2.3 Rejected lots may be screened to remove noncon-forming production units by testing one specimen from eachproduction
34、unit in the lot for the failing characteristic.11.3 Sample SizeThe sample size shall be the number ofproduction units selected.12. Test Methods12.1 Tensile StrengthObtain the tensile strength in accor-dance with Test Methods B557. (Explanatory Note 2.)12.1.1 If any part of the fracture takes place i
35、n the jaws ofthe tension testing machine, or if an examination of thespecimen indicates that there was external damage, the valueobtained may not be representative of the material. In suchcases discard the test and make a new test.12.2 ResistivityDetermine the electrical resistivity of thematerial i
36、n accordance with Test Method B193. (ExplanatoryNote 3.)12.3 Diameter MeasurementsMeasure the diameter witha micrometer caliper graduated in 0.0001 in. (0.003 mm).Make measurements on each specimen selected for this test.Measure the diameter of the wire at two points, spacedapproximately 90 apart, a
37、round the circumference of thespecimen. Take the average of the two readings as the meandiameter of the specimen.12.4 FinishMake a surface-finish inspection with theunaided eye (normal corrective lenses excepted).13. Inspection13.1 Unless otherwise specified in the contract or purchaseorder, the man
38、ufacturer shall be responsible for the perfor-mance of all inspection and test requirements specified.13.2 All inspections and tests shall be made at the place ofmanufacture unless otherwise especially agreed to between themanufacturer and the purchaser at the time of the purchase.13.3 The manufactu
39、rer shall afford the inspector represent-ing the purchaser all reasonable manufacturers facilities tosatisfy him that the material is being furnished in accordancewith this specification.13.4 Description of Inspection Terms:13.4.1 LotAn inspection lot shall consist of an identifiablequantity of wire
40、 subjected to inspection at one time. Each lotshall consist of units of wire of the same size and temper,manufactured under essentially the same conditions at essen-tially the same time. The amount in any case is not to exceed30 000 lbs. (14 000 kg). (See Explanatory Note 5.)13.4.2 SampleA sample is
41、 a quantity of production units(reels, coils, spools) selected at random from the lot for thepurpose of determining that the lot meets the requirements ofthis specification.13.4.3 SpecimenA specimen is a length of wire removedfor test purposes from any individual production unit of thesample.14. Pac
42、kaging and Package Marking14.1 Package sizes and types shall be agreed upon betweenthe manufacturer and the purchaser in the placing of individualorders.14.2 Unless otherwise specified, the wire shall be suppliedin one continuous length on each reel, coil, or spool.14.3 The wire shall be protected a
43、gainst damage in ordinaryhandling and shipping.14.4 Each package shall bear a tag showing the manufac-turers name or trademark, alloy, temper, size, and mass ofmaterial. If additional information is to be required on the tags,it shall be arranged with the manufacturer at the time of placingthe order
44、.15. Keywords15.1 8000-series aluminum alloy conductors; aluminumalloy conductors; aluminum conductors; electrical conductors;solid aluminum conductorsTABLE 3 Tensile Property LimitsNOTE 1For purposes of determining conformance with this specification, each calculated value of tensile strength shall
45、 be rounded to the nearest 0.1ksi, (1 MPa) and each value for elongation to the nearest 0.5 % in accordance with the rounding method of Practice E29.NOTE 2The elongation shall be not less than 10 % in 10 in. (250 mm).TemperTensile Strength of Wire Tensile Strength of Joints, minksi MPa ksi MPa0 8.5
46、to 16.0 59 to 111 8.5 59H1X orH2X15.0 to 22.0 103 to 152 11.0 76TABLE 4 Electrical Resistivity Requirements at 20CElectrical Resistivity, max,V mm2/m Volume Conductivity, min % IACSAverage forA LotIndividualTestsAverage forA LotIndividualTests0.028264 0.028450 61.0 60.6B800 05 (2011)3EXPLANATORY NOT
47、ESNOTE 1The H1X tempers (strain-hardened only) and the H2X tem-pers (strain-hardened followed by partial annealing) are consideredequally suitable for most electrical purposes.NOTE 2In tension tests, the values obtained may be affected by testingspeed. It is recommended that for conformance criteria
48、 the testing speedshould not exceed 0.5 mm/mm of gage length or distance between gripsper minute.NOTE 3Relationships that may be useful in connection with thevalues of electrical resistivity prescribed in this specification are shown inTable X1.1. Resistivity units are based on the International Ann
49、ealedCopper Standard (IACS) adopted by IEC in 1983, which is 1/58 V mm2/mat 20C for 100 % conductivity. The value of 0.017241 V mm2/m at 20Cis the international equivalent of volume resistivity of annealed copper for100 % conductivity. A complete discussion of this subject is contained inNBS Handbook 100. The use of five significant figures in expressingresistivity does not imply the need for greater accuracy of measurementthan that specified in Test Method B193. The use of five significant figuresis required for reasonably accurate reversib
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