ASTM B806-2006 Standard Specification for Copper Alloy Permanent Mold Castings for General Applications《通用铜合金永久铸模铸件的标准规范》.pdf

1、Designation: B 806 06Standard Specification forCopper Alloy Permanent Mold Castings for GeneralApplications1This standard is issued under the fixed designation B 806; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last

2、 revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification establishes requirem

3、ents for copperalloy2permanent mold castings for general applications.Nominal compositions of the alloys under this specification areshown in Table 1.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that

4、are provided for information onlyand are not considered standard.2. Referenced Documents2.1 The following documents of the issue in effect on dateof material purchase form part of this specification to the extentreferenced herein:2.2 ASTM Standards:3B 208 Practice for Preparing Tension Test Specimen

5、s forCopper Alloy Sand, Permanent Mold, Centrifugal, andContinuous CastingsB 824 Specification for General Requirements for CopperAlloy CastingsE 527 Practice for Numbering Metals and Alloys (UNS)3. Ordering Information3.1 Orders for casting under this specification shall includethe following inform

6、ation:3.1.1 Quantity of castings required,3.1.2 Copper Alloy UNS number (Table 2) and temper(as-cast, heat-treated, and so forth), (4.2),3.1.3 Specification number, title, and year of issue.3.1.4 Pattern or drawing number, and condition (cast, ma-chined, and so forth),3.1.5 Pressure test requirement

7、s, if specified in the purchaseorder (Specification B 824),3.1.6 Soundness requirements, if specified in the purchaseorder (Specification B 824),3.1.7 Repair of castings (Section 7),3.1.8 Certification, if specified in the purchase order (Speci-fication B 824),3.1.9 Foundry test report, if specified

8、 in the purchase order(Specification B 824),3.1.10 Witness inspection, if specified in the purchase order(Specification B 824),3.1.11 Product marking, if specified in the purchase order(Specification B 824), and3.1.12 Castings for Seawater Service (Section 4).3.2 When material is purchased for agenc

9、ies of the U.S.government, the Supplementary Requirements of SpecificationB 824 may be specified.4. Materials and Manufacture4.1 For better corrosion resistance in sea water applications,castings in Copper Alloy UNS No. C95800 shall be given atemper anneal heat treatment at 1250 6 50F (675 6 10C) fo

10、r6 h minimum. Cooling shall be the fastest means possible thatwill not cause excess distortion or cracking. Propeller castingsshall be exempt from this requirement.5. Chemical Composition5.1 The castings shall conform to the chemical requirementsspecified in Table 2.5.2 These specification limits do

11、 not preclude the presenceof other elements. Limits may be established for unnamedelements by agreement between the manufacturer and thesupplier and the purchaser. Copper or zinc may be given as the1This specification is under the jurisdiction ofASTM Committee B05 on Copperand Copper Alloys and is t

12、he direct responsibility of Subcommittee B05.05 onCastings and Ingots for Remelting.Current edition approved Oct. 1, 2006. Published October 2006. Originallyapproved in 1990. Last previous edition approved in 2005 as B 806 05.2The UNS system for copper and copper alloys (see Practice E 527) is a sim

13、pleexpansion of the former standard designation system accomplished by the additionof a prefix “C” and a suffix“ 00”. The suffix can be used to accommodatecomposition variations of the base alloy.3For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at

14、 serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959

15、, United States.remainder and may be taken as the difference between the sumof all the elements analysed and 100 %.6. Mechanical Properties6.1 Mechanical properties shall be determined from sepa-rately cast test bar castings and shall meet the requirementsshown in Table 3.7. Casting Repair7.1 Alloys

16、 included in this specification are generally weld-able. Weld repairs may be made at the manufacturers discre-tion.7.2 The castings shall not be impregnated without approvalof the purchaser (3.1.7).8. General Requirements8.1 Material furnished under this specification shall con-form to the applicabl

17、e requirements of Specification B 824.9. Sampling9.1 A lot shall be as defined in Specification B 824 with theexception that a lot shall consist of not more than 1000 lbs (455kg) of castings (gates and risers removed).9.2 Test bar castings shall be cast to the form and dimen-sions shown in Figs. 8 o

18、r 10 using the dies shown in Figs. 7 or9 of Practice B 208.10. Keywords10.1 copper alloy castings; copper-base alloy castings; per-manent mold castingsTABLE 1 Nominal CompositionClassificationCopperAlloyUNS No.Nominal CompositionCopper Aluminum Iron ManganeseNickel (inclCobalt)Silicon Lead Zinc TinA

19、luminum bronze C95300C95400C9541089.085.084.010.011.010.01.04.04.0.2.0.Nickel aluminum bronze C95500C9580081.081.311.09.04.04.0.1.24.04.5.Silicon brass C87500C8780082.082.0.4.04.0.14.014.0.C87850A76.0 . . . . 3.0 . 20.9 .Lead-free yellow brassBC89540 61.0 0.40 0.30 . 0.5 . . 36.0 0.8APhosphorus 0.12

20、.BBismuth 0.9; selenium 0.03.TABLE 2 Chemical RequirementsClassificationCopperAlloyUNS No.Composition, % max except as indicatedCopper Aluminum Iron ManganeseNickel (inclCobalt)Silicon Lead Zinc TinCopper + Sumof namedelements,minAluminum bronze C95300 86.0 min 9.011.0 0.751.5 . . . . . . 99.0C95400

21、 83.0 min 10.011.5 3.05.0 0.25 1.5 . . . . 99.5C95410 83.0 min 10.011.5 3.05.0 0.25 1.52.5 . . . . 99.5Nickel aluminumbronzeC95500 78.0 min 10.011.5 3.05.0 1.0 3.05.5 . . . . 99.5C95800 79.0 min 8.59.5 3.54.5A0.81.5 4.05.0A0.10 0.03 . . 99.5Silicon brass C87500 79.0 min 0.5 . . . 3.05.0 0.50 12.016.

22、0 . 99.5C87800 80.0 min 0.15 0.15 0.15 0.20 3.84.2 0.15 12.016.0 0.25 99.8BC87850C74.078.0 . . . 0.10 0.10 0.20 2.73.4 0.10 Remainder 0.30 99.5Lead-free yellowbrassDC89540 58.064.0 0.100.60 0.50 . 1.0 . 0.10 32.038.0 1.2 99.5AIron content shall not exceed the nickel content.BAntimony 0.05 %; arsenic

23、 0.05 %; magnesium 0.01 %; phosphorus 0.01 %; and sulfur 0.05 % max.CAntimony 0.10 %; phosphorus is a major element at 0.050.20 %.DBismuth 0.61.2; selenium 0.10.TABLE 3 Mechanical RequirementsCopper Alloy UNSNo.Tensile Strength, minksiA(MPa)BYield Strength,minCksi (MPa)Elongation in 2 in.(50.8 mm) m

24、in, %C95300 80 (550) 30 (205) 20C95400 100 (690) 40 (275) 10C95410 100 (690) 40 (275) 10C95500 110 (760) 60 (415) 5C95800D90 (620) 40 (275) 15C87500 80 (550) 30 (205) 15C87800 80 (550) 30 (205) 15C87850 64 (440) 32 (220) 16C89540 35 (240) 21 (140) 5Aksi = 1000 psi.BSee Appendix X1.CYield strength sh

25、all be determined as the stress producing an elongation underlead of 0.5 %, that is, 0.01 in. in a gage length of 2 in.DAs cast or temper annealed.B806062APPENDIX(Nonmandatory Information)X1. METRIC EQUIVALENTSX1.1 The SI unit for strength properties now shown is inaccordance with the International

26、System of Units (SI). Thederived SI unit for force is the newton (N), which is defined asthat force which when applied to a body having a mass of onekilogram gives it an acceleration of one metre per secondsquared (N = kgm/s2). The derived SI unit for pressure orstress is the newton per square metre

27、 (N/m2), which has beennamed the pascal (Pa) by the General Conference on Weightsand Measures. Since 1 ksi = 6 894 757 Pa, the metric equiva-lents are expressed as megapascal (MPa), which is the same asMN/m2 and N/mm2.SUMMARY OF CHANGESCommittee B05 has identified the location of selected changes to

28、 this standard since the last issue (B 806 05)that may impact the use of this standard. (Approved Oct. 1, 2006.)(1) Added Copper UNS Alloy No. C87850 to Tables 1-3 withfootnotes as necessary.ASTM International takes no position respecting the validity of any patent rights asserted in connection with

29、 any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible techni

30、cal committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideratio

31、n at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harb

32、or Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).B806063