ASTM B829-2004A(2009)e1 Standard Specification for General Requirements for Nickel and Nickel Alloys Seamless Pipe and Tube《镍和镍合金无缝管通用要求的标准规格》.pdf

1、Designation: B829 04a (Reapproved 2009)1Standard Specification forGeneral Requirements for Nickel and Nickel AlloysSeamless Pipe and Tube1This standard is issued under the fixed designation B829; the number immediately following the designation indicates the year oforiginal adoption or, in the case

2、of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTETable 4 was corrected editorially in November 2012.1. Scope*1.1 This specification contains various

3、requirements that,with the exception of Sections 5 and 10, are mandatoryrequirements to the following ASTM nickel and nickel alloy,seamless pipe and tube specifications:Title of SpecificationASTMDesignation2Nickel Seamless Pipe and Tube B161Seamless Nickel and Nickel Alloy, Condenser and Heat Ex-cha

4、nger TubesB163Nickel-Copper Alloy (UNS N04400) Seamless Pipe and Tube B165Nickel-Chromium-Iron Alloys (UNS N06600, N06601, andN06690) Seamless Pipe and TubeB167Nickel-Iron-Chromium Alloy Seamless Pipe and Tube B407Nickel-Iron-Chromium-Molybdenum-Copper Alloy (UNS N08825and N08221) Seamless Pipe and

5、TubeB423Nickel-Chromium-Molybdenum-Columbium Alloys (UNSN06625) Pipe and TubeB444Nickel-Chromium-Iron-Columbium-Molybdenum-Tungsten Alloy(UNS N06102) Seamless Pipe and TubeB445Nickel-Iron-Chromium-Silicon Alloys (UNS N08330 and UNSN08332) Seamless PipeB535Copper-Beryllium Alloy Forgings and Extrusio

6、n B570Seamless Nickel and Nickel-Cobalt Alloy Pipe and Tube B622UNS N08028 Seamless Tubes B668UNS N08904, UNS N08925 and UNS N08926 Seamless Pipeand TubeB677Iron-Nickel-Chromium-Molybdenum Alloys (UNS N08366 andUNS N08367) Seamless Pipe and TubeB690Ni-Cr-Mo-Co-W-Fe-Si Alloy (UNS N06333) Seamless Pip

7、e andTubeB722Seamless UNS N08020, UNS N08026, and UNS N08024Nickel-Alloy Pipe and TubeB7291.2 One or more of the test requirements of Section 5 applyonly if specifically stated in the product specification or in thepurchase order.1.3 In case of conflict between a requirement of the productspecificat

8、ion and a requirement of this general specification,only the requirement of the product specification needs to besatisfied.1.4 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for informatio

9、n onlyand are not considered standard.1.5 The following safety hazards caveat pertains only to thetest requirements portion, Section 5, of this specification: Thisstandard does not purport to address all of the safety concerns,if any, associated with its use. It is the responsibility of the userof t

10、his standard to become familiar with all hazards includingthose identified in the appropriate Material Safety Data Sheet(MSDS) for this product/material as provided by themanufacturer, to establish appropriate safety and healthpractices, and determine the applicability of regulatory limi-tations pri

11、or to use.2. Referenced Documents2.1 ASTM Standards:2B880 Specification for General Requirements for ChemicalCheck Analysis Limits for Nickel, Nickel Alloys andCobalt AlloysE8/E8M Test Methods for Tension Testing of Metallic Ma-terialsE18 Test Methods for Rockwell Hardness of Metallic Ma-terialsE29

12、Practice for Using Significant Digits in Test Data toDetermine Conformance with SpecificationsE39 Methods for Chemical Analysis of Nickel (Withdrawn1995)3E76 Test Methods for Chemical Analysis of Nickel-CopperAlloys (Withdrawn 2003)3E112 Test Methods for Determining Average Grain Size1This specifica

13、tion is under the jurisdiction of ASTM Committee B02 onNonferrous Metals and Alloys and is the direct responsibility of SubcommitteeB02.07 on Refined Nickel and Cobalt and Their Alloys.Current edition approved April 15, 2009. Published April 2009. Originallyapproved in 1992. Last previous edition ap

14、proved in 2004 as B829 04a. DOI:10.1520/B0829-04AR09E01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3The

15、last approved version of this historical standard is referenced onwww.astm.org.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1E213 Practice for Ultrasonic Testing of Me

16、tal Pipe andTubingE426 Practice for Electromagnetic (Eddy-Current) Examina-tion of Seamless and Welded Tubular Products, Titanium,Austenitic Stainless Steel and Similar AlloysE571 Practice for Electromagnetic (Eddy-Current) Examina-tion of Nickel and Nickel Alloy Tubular ProductsE1473 Test Methods f

17、or Chemical Analysis of Nickel,Cobalt, and High-Temperature Alloys2.2 ANSI Standards:4B1.20.1 Pipe ThreadsB36.10 Welded and Seamless Wrought Steel PipeB36.19 Stainless Steel Pipe3. Terminology3.1 Definitions:3.1.1 average diameter, nthe average of the maximum andminimum outside diameters, as determi

18、ned at any one crosssection of the pipe or tube.3.1.2 nominal wall, na specified wall thickness with a plusor minus tolerance from the specified thickness.3.1.3 seamless pipe, na round hollow produced with acontinuous periphery in all stages of manufacture, and pro-duced to the particular dimensions

19、 commercially known aspipe sizes (NPS).3.1.4 seamless tube, na tube produced with a continuousperiphery in all stages of the operation.3.1.5 thin wall tube, ntube with specified wall thickness3 % or less of the specified outside diameter.4. Chemical Composition4.1 In case of disagreement, the chemic

20、al composition shallbe determined in accordance with the following methods.UNS No. Prefixes ASTM MethodN02 E39N04 E76N06, N08 E14734.2 The ladle analysis of the material shall conform to thechemical requirements prescribed by the individual productspecification.4.3 The product (check) analysis of th

21、e material shall meetthe requirements for the ladle analysis within the tolerancelimits prescribed in Specification B880.5. Test Requirements5.1 Flare TestThe flare test shall consist of flaring a testspecimen with an expanding tool having an included angle of60 until the specified outside diameter

22、has been increased by30 %. The flared specimen shall not exhibit cracking throughthe wall.5.2 Hydrostatic TestEach pipe or tube shall be tested bythe manufacturer to an internal hydrostatic pressure of 1000 psi(6.9 MPa) provided that the fiber stress, calculated from thefollowing equation, does not

23、exceed the allowable fiber stressfor the material:P 5 2St/D (1)where:P = hydrostatic test pressure, psi (MPa),S = allowable fiber stress, for material in the condition(temper) furnished as specified in the product specifi-cation (S is calculated as the lower of23 of the specifiedminimum 0.2 % offset

24、 yield strength or14 of thespecified minimum ultimate strength for the material),t = minimum wall thickness permitted, in. (mm), includingminus tolerance, if any, andD = nominal outside diameter of the pipe or tube, in. (mm).5.2.1 The test pressure must be held for a minimum of 5 s.NOTE 1Testing at

25、a pressure greater than 1000 psi may be performedupon agreement between purchaser and manufacturer provided that theallowable fiber stress is not exceeded.5.2.2 If any pipe or tube shows leaks during hydrostatictesting, it shall be rejected.5.3 Nondestructive Electric Test:5.3.1 Eddy Current Testing

26、Testing shall be conducted inaccordance with Practices E426 or E571. The eddy currentexamination reference in this specification has the capability ofdetecting significant discontinuities, especially of the short,abrupt type.5.3.1.1 Unless otherwise specified by the purchaser, thecalibration standar

27、d shall contain, at the option of themanufacturer, any one of the following discontinuities toestablish a minimum sensitivity level for rejection.5.3.1.2 Drill HoleA hole not larger than 0.031 in. (0.79mm) diameter shall be drilled radially and completely throughthe wall, care being taken to avoid d

28、istortion of the materialwhile drilling.5.3.1.3 Transverse Tangential NotchUsing a round file ortool with a14 in. (6 mm) diameter, a notch shall be filed ormilled on the tube or pipe outside diameter tangential to thesurface and transverse to the longitudinal axis of the material.Said notch shall ha

29、ve a depth not exceeding 12.5 % of thespecified wall thickness of the material, or 0.004 in. (0.10 mm),whichever is greater.5.3.2 Ultrasonic TestingTesting shall be conducted inaccordance with Practice E213. The ultrasonic examinationreferred to in this specification is intended to detect longitudi-

30、nal discontinuities having a reflective area similar to or largerthan the calibration reference notches specified in 5.3.2.1. Theexamination may not detect circumferentially oriented imper-fections or short, deep defects.5.3.2.1 For ultrasonic testing, longitudinal calibrationnotches shall be machin

31、ed on the outside and inside diametersurfaces. The depth of the notches shall not exceed 12.5 % ofthe specified wall thickness or 0.004 in. (0.10 mm), whicheveris greater.5.3.3 Calibration FrequencyThe frequency of calibrationchecks shall be as follows:5.3.3.1 At the beginning of each production run

32、 or lot.5.3.3.2 At least every four hours during testing.4Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.B829 04a (2009)125.3.3.3 At the end of each production run or lot.5.3.3.4 After any suspected equipment malfunction

33、or workstoppage.5.3.3.5 If, during any check, the equipment fails to detectthe calibration defects, the instrument must be recalibrated andall material tested since the last satisfactory check shall beretested.5.3.4 Acceptance and RejectionMaterial producing a sig-nal equal to or greater than the ca

34、libration defect shall besubject to rejection.5.3.4.1 Test signals produced by imperfections that cannotbe identified or produced by cracks or crack-like imperfectionsshall result in rejection of the pipe or tube, subject to reworkand retest.5.3.4.2 If the imperfection is judged as not fit for use,

35、thetube shall be rejected, but may be reconditioned and retestedproviding the wall thickness requirements are met. To beaccepted, retested material shall meet the original electric testrequirements.5.3.4.3 If the imperfection is explored to the extent that itcan be identified, and the pipe or tube i

36、s determined to be fit foruse, the material may be accepted without further testing,providing the imperfection does not encroach on minimumwall thickness requirements.5.4 When specified by the purchaser, a nondestructiveelectric test, in accordance with Practices E213, E426,orE571,may be used for se

37、amless pipe or tube, instead of thehydrostatic test.5.5 Tension TestTension testing shall be conducted inaccordance with Test Methods E8/E8M.5.5.1 The material shall conform to the tensile propertiesprescribed in the individual product specification.5.6 Hardness TestHardness testing shall be conduct

38、ed inaccordance with Test Methods E18.5.7 Grain SizeThe measurement of average grain sizemay be carried out by the planimetric method, the comparisonmethod, or the intercept method described in Test MethodsE112. In case of dispute, the “referee” method for determiningaverage grain size shall be the

39、intercept method.5.8 For purposes of determining compliance with the speci-fied limits for requirements of the properties listed in thefollowing table, an observed value or a calculated value shallbe rounded in accordance with the rounding method of PracticeE29:Requirements Rounded Unit for Observed

40、or Calculated ValueChemical composition andtolerancesnearest unit in the last right-hand placeof figures of the specified limitTensile strength and yield strength nearest 1000 psi (7 MPa)Elongation nearest 1 %Grain size0.0024 in. (0.060 mm) or larger nearest multiple of 0.0002 in. (0.005 mm)Less tha

41、n 0.0024 in. (0.060 mm) nearest multiple of 0.0001 in. (0.002 mm)6. Dimensions and Permissible Variations6.1 Dimensions of pipe are shown in Table 1.TABLE 1 Dimensions of PipeNOTE 1The following table is a reprint of Table 1 of ANSI B36.19.NOTE 2The decimal thicknesses listed for the respective pipe

42、 sizes represent their nominal wall dimensions.NPSDesignatorOutside Diameter Nominal Wall Thicknessin. mmSchedule 5SASchedule 10SASchedule 40S Schedule 80Sin. mm in. mm in. mm in. mm18 0.405 10.29 . . 0.049 1.24 0.068 1.73 0.095 2.4114 0.540 13.72 . . 0.065 1.65 0.088 2.24 0.119 3.0238 0.675 17.15 .

43、 . 0.065 1.65 0.091 2.31 0.126 3.2012 0.840 21.34 0.065 1.65 0.083 2.11 0.109 2.77 0.147 3.7334 1.050 26.67 0.065 1.65 0.083 2.11 0.113 2.87 0.154 3.911.0 1.315 33.40 0.065 1.65 0.109 2.77 0.133 3.38 0.179 4.55114 1.660 42.16 0.065 1.65 0.109 2.77 0.140 3.56 0.191 4.85112 1.900 48.26 0.065 1.65 0.10

44、9 2.77 0.145 3.68 0.200 5.082 2.375 60.33 0.065 1.65 0.109 2.77 0.154 3.91 0.218 5.54212 2.875 73.03 0.083 2.11 0.120 3.05 0.203 5.16 0.276 7.013 3.500 88.90 0.083 2.11 0.120 3.05 0.216 5.49 0.300 7.62312 4.000 101.60 0.083 2.11 0.120 3.05 0.226 5.74 0.318 8.084 4.500 114.30 0.083 2.11 0.120 3.05 0.

45、237 6.02 0.337 8.565 5.563 141.30 0.109 2.77 0.134 3.40 0.258 6.55 0.375 9.526 6.625 168.28 0.109 2.77 0.134 3.40 0.280 7.11 0.432 10.978 8.625 219.08 0.109 2.77 0.148 3.76 0.322 8.18 0.500 12.7010 10.750 273.05 0.134 3.40 0.165 4.19 0.365 9.27 0.500B12.70B12 12.750 323.85 0.156 3.96 0.180 4.57 0.37

46、5B9.52B0.500B12.70B14 14.000 355.60 0.156 3.96 0.188B4.78B. . . .16 16.000 406.40 0.165 4.19 0.188B4.78B. . . .18 18.000 457.20 0.165 4.19 0.188B4.78B. . . .20 20.000 508.00 0.188 4.78 0.218B5.54B. . . .22 22.000 558.80 0.188 4.78 0.218B5.54B. . . .24 24.000 609.60 0.218 5.54 0.250 6.35 . . . .30 30

47、.000 762.00 0.250 6.35 0.312 7.92 . . . .ASchedules 5S and 10S wall thicknesses do not permit threading in accordance with ANSI B1.20.1.BThese do not conform to ANSI B36.10.B829 04a (2009)136.1.1 Permissible variations in outside diameter and wallthickness are shown in Table 2, Table 3, and Table 4.

48、6.2 LengthWhen material is ordered as cut-to-length, thelength shall conform to the permissible variations prescribed inTable 5. When material is ordered to random lengths, thelengths and variations shall be agreed upon between themanufacturer and purchaser.6.3 StraightnessMaterial shall be reasonab

49、ly straight andfree of bends and kinks.6.4 EndsEnds shall be plain cut and deburred.7. Workmanship, Finish, and Appearance7.1 The material shall be uniform in quality and temper,smooth, and free from imperfections that would render it unfitfor use.8. Sampling8.1 Lot Definition:8.1.1 A lot for chemical analysis shall consist of one heat.8.1.2 A lot for all other testing shall consist of all materialfrom the same heat, nominal size (excepting length), andcondition (temper). When final heat treatment is in a batch-typefurnace, a lot shall incl