ASTM B892-2003 Standard Specification for ACuZinc5 (Zinc-Copper-Aluminum) Alloy in Ingot Form for Die Castings《压模铸造用锌铜铝合金锭标准规范》.pdf

1、Designation: B 892 03Standard Specification forACuZinc51(Zinc-Copper-Aluminum) Alloy in Ingot Form forDie Castings2This standard is issued under the fixed designation B 892; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year

2、of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers ACuZinc5, a commercial zinc-copper-aluminum alloy (Z46540*), in ingot form for remeltin

3、gfor use in the production of castings.1.2 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to become familiarwith all hazards including those identified in the appropriateMaterial Safety Data S

4、heet (MSDS) for this product/materialas provided by the manufacturer, to establish appropriatesafety and health practices, and determine the applicability ofregulatory limitations prior to use.2. Referenced Documents2.1 The following documents of the issue in effect on dateof order acceptance form a

5、 part of this specification to theextent referenced herein:2.2 ASTM Standards:B 899 Terminology Relating to Nonferrous Metals andAlloys3B 908 Practice for the Use of Color Codes for Zinc CastingAlloy Ingot3E29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specificat

6、ions4E47 Test Methods for Chemical Analysis of Zinc DieCasting Alloys5E88 Practice for Sampling Nonferrous Metals and Alloysin Cast Form for Determination of Chemical Composition6E 527 Practice for Numbering Metals and Alloys (UNS)7E 536 Test Method for Chemical Analysis of Zinc and ZincAlloys6E 634

7、 Practice for Sampling of Zinc and Zinc Alloys forOptical Emission Spectrometric Analysis63. Terminology3.1 Terms shall be defined in accordance with TerminologyB 899.3.2 Definitions of Terms Specific to This Standard:3.2.1 die casting, na casting process in which moltenmetal is injected under high

8、velocity and pressure into a metaldie and solidified, also a product produced by such a process.Alternately known as pressure die casting.4. Ordering Information4.1 Orders for ingot under this specification shall includethe following information:4.1.1 Quantity in pounds,4.1.2 Chemical composition,4.

9、1.3 Size, if not manufacturers standard,4.1.4 Source inspection (Section 9), and4.1.5 Marking (Section 11).5. Materials and Manufacture5.1 The alloys may be made by any approved process.5.2 The material covered by this specification shall be ofuniform quality and shall be free of harmful contaminati

10、on.6. Chemical Composition6.1 The ingots shall conform to the requirements as tochemical composition prescribed in Table 1. Conformanceshall be determined by the manufacturer by analyzing samplestaken at the time the ingots are poured or samples taken fromthe ingots. Unless otherwise agreed in the c

11、ontract or purchaseorder, sampling procedure will be the manufacturers choice.7. Sampling for Determination of Chemical Composition7.1 In the event of a dispute, if the ingots are shipped incarload lots of the same alloy, not less than five ingots shall betaken at random from the carload for samplin

12、g. If the shipmentis less than a carload lot, one sample ingot shall be taken for1ACuZinc and ACuZinc5 are registered trade names of the General MotorsCorporation.2This specification is under the jurisdiction of ASTM Committee B02 onNonferrous Metals and Alloys and is the direct responsibility of Su

13、bcommitteeB02.04 on Zinc and Cadmium.Current edition approved June 10, 2003. Published August 2003. Originallyapproved in 1998. Last previous edition approved in 2001 as B 892 01e1.*See Table 1, footnote A3Annual Book of ASTM Standards, Vol 02.04.4Annual Book of ASTM Standards, Vol 14.02.5Withdrawn;

14、 see 1998 Annual Book of ASTM Standards, Vol 03.05.6Annual Book of ASTM Standards, Vol 03.05.7Annual Book of ASTM Standards, Vol 01.01.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959

15、, United States.each 10 000 lb (4500 kg) or fraction thereof. Either party mayrequest that a sample be taken from each melt of 1000 lb (450kg) or more.7.2 The sample for chemical analysis shall be taken bysawing, milling, or drilling in such a manner as to berepresentative of the average cross secti

16、on of the ingot. Theweight of a prepared sample shall be not less than 75 g inaccordance with Practice E 88.7.3 The saw, drill or cutter used for taking the sample shallbe thoroughly cleaned. No lubricant shall be used in theoperation, and the sawings or metal chips shall be carefullytreated with a

17、magnet to remove any particles of iron intro-duced in taking the sample by the method prescribed in 7.2.7.4 An optional method of sampling for analysis may be bymelting together representative portions of each ingot selectedand then sampling the liquid composite by casting suitablespecimens for eith

18、er spectrographic or chemical analysis.7.5 Samples for Spectrochemical and Other Methods ofAnalysisSamples for spectrochemical and other methods ofanalysis shall be suitable for the form of material beinganalyzed and the type of analytical method used.8. Methods of Chemical Analysis8.1 The determina

19、tion of chemical composition shall bemade in accordance with suitable chemical (Test MethodsE 536 or E47for tin) or other methods. In case of dispute, theresults secured by Test Method E 536 and Test Method E47fortin, or by a method agreed upon by both parties, shall be thebasis of acceptance.8.2 Fo

20、r purposes of determining compliance with specifiedcomposition limits as given in Table 1, an observed orcalculated value shall be rounded to the nearest unit in the lastright-hand place of figures shown in Table 1, in accordancewith the rounding method of Practice E 29.9. Source Inspection9.1 If th

21、e purchaser desires that his representative inspect orwitness the inspection and testing of the product prior toshipment, such agreement shall be made by the purchaser andproducer or supplier as part of the contract or purchase order.9.2 When such inspection or witness of inspection andtesting is ag

22、reed upon, the producer or supplier shall afford thepurchasers representative all reasonable facilities to satisfyhim that the product meets the requirements of this specifica-tion. Inspection and tests shall be conducted so there is nounnecessary interference with the producers operations.10. Rejec

23、tion and Rehearing10.1 Material that fails to conform to the requirements ofthis specification may be rejected. Rejection should be reportedto the producer or supplier promptly and in writing. In case ofdissatisfaction with the results of the test, the producer orsupplier may make claim for a rehear

24、ing. If the rehearingestablishes that the material does not conform to the require-ments of this specification, as much of the rejected originalmaterial as possible shall be returned to the producer orsupplier.11. Identification Marking11.1 All ingots shall be properly marked for identificationwith

25、the producers name or brand.11.2 Each bundle or skid shall be identified with theproducers heat, lot, or other identification mark.11.3 Each ingot, bundle or skid shall be marked with the redColor Code for this Zn-Cu-Al alloy as per North Americanrequirements in Practice B 908.12. Certification12.1

26、When specified in the purchase order or contract, aproducers or suppliers certification shall be furnished to thepurchaser that the material was manufactured, sampled, tested,and inspected in accordance with this specification and hasbeen found to meet the requirements. When specified in thepurchase

27、 order or contract, a report of the test results shall befurnished.13. Preparation for Delivery13.1 PackagingUnless otherwise specified, the ingot shallbe packaged to provide adequate protection during normalhandling and transportation. Each package shall contain onlyone alloy unless otherwise agree

28、d upon.14. Keywords14.1 ACuZinc; ACuZinc5; Casting alloys; die casting al-loys; zinc; zinc alloys; zinc - copper - aluminum alloysTABLE 1 ACuZinc5 Chemical and North American Color CodeRequirementsComposition, %Z46540AColor CodeBRedElementsCopper 5.2 - 6.0Aluminum 2.8 - 3.3Magnesium 0.035 - 0.050Iro

29、n 0.05 maxLead 0.004 maxCadmium 0.003 maxTin 0.002 maxZinc RemainderCAUNSAlloy designation has been established in accordance with Practice E 527BRefer to Practice B 908.CDetermined arithmetically by difference.B892032SUMMARY OF CHANGESCommittee B02 has identified the location of selected changes to

30、 this standard since the last issue(B 892 - 01e1) that may impact the use of this standard.(1) Addition of trade name ACuZinc5 and die castingdefinition.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. U

31、sers of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed eve

32、ry five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible techn

33、ical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).B892033