1、Designation: C1107/C1107M 11C1107/C1107M 13Standard Specification forPackaged Dry, Hydraulic-Cement Grout (Nonshrink)1This standard is issued under the fixed designation C1107/C1107M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision,
2、 the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specification cove
3、rs packaged dry, hydraulic cement grout (nonshrink) intended for use under applied load (such as tosupport a structure, a machine, and the like) where a change in height below initial placement height is to be avoided.1.2 Grouts covered are composed of hydraulic cement, fine aggregate, and other ing
4、redients. They require only the addition ofmixing water for use.1.3 The values stated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in eachsystem may not be exact equivalents; therefore, each system shall be used independently of the other. Combi
5、ning values from thetwo systems may result in non-conformance with the standard.1.4 The following safety hazards caveat pertains only to the test method portion of this specification: This standard does notpurport to address all of the safety concerns, if any, associated with its use. It is the resp
6、onsibility of the user of this standard toestablish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2C109/C109M Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or 50
7、-mm Cube Specimens)C125 Terminology Relating to Concrete and Concrete AggregatesC138/C138M Test Method for Density (Unit Weight), Yield, and Air Content (Gravimetric) of ConcreteC157/C157M Test Method for Length Change of Hardened Hydraulic-Cement Mortar and ConcreteC185 Test Method for Air Content
8、of Hydraulic Cement MortarC305 Practice for Mechanical Mixing of Hydraulic Cement Pastes and Mortars of Plastic ConsistencyC702 Practice for Reducing Samples of Aggregate to Testing SizeC827 Test Method for Change in Height at Early Ages of Cylindrical Specimens of Cementitious MixturesC939 Test Met
9、hod for Flow of Grout for Preplaced-Aggregate Concrete (Flow Cone Method)C1090 Test Method for Measuring Changes in Height of Cylindrical Specimens of Hydraulic-Cement GroutC1437 Test Method for Flow of Hydraulic Cement Mortar3. Terminology3.1 DefinitionsFor definitions of terms used in this specifi
10、cation, refer to Terminology C125.3.2 Definitions of Terms Specific to This Standard:3.2.1 consistency, flowable, na grout consistency having a flow of 125 to 145 by the flow test in accordance with theapplicable provisions of Test Method C1437; the flow after 5 drops of the flow table in 3 s.3.2.2
11、consistency, fluid, na grout consistency having a time of efflux of 10 to 30 s when tested by the flow cone procedureof Test Method C939.3.2.3 consistency, plastic, na grout consistency having a flow of 100 to 125 by the flow test in accordance with the applicableprovisions of Test Method C1437; the
12、 flow after 5 drops of the flow table in 3 s.1 This specification is under the jurisdiction of ASTM Committee C09 on Concrete and Concrete Aggregatesand is the direct responsibility of Subcommittee C09.43 onPackaged Dry Combined Materials.Current edition approved April 1, 2011May 1, 2013. Published
13、April 2011July 2013. Originally approved in 1991. Last previous edition approved in 20082011 asC1107/C1107M08.11. DOI: 10.1520/C1107_C1107M-11.10.1520/C1107_C1107M-13.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual B
14、ook of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be tech
15、nically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this
16、 standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States14. Ordering Information4.1 When the purchaser specifies that properties of the packaged, dry grout meet the requirements of this specification, alsospecify which, if any, of the
17、 optional requirements apply.4.2 When the grout is to be used in contact with stressed tendons or other corrosion-sensitive, load-bearing structural members,the purchaser shall supply this information to the manufacturer and obtain assurances that the material meets relevant chloride,nitrite, nitrat
18、e, sulfide, and sulfate requirements, and any other material limitations imposed by the applicable codes and standards(See Note 1).4.3 When the grout is to be used in abnormal or aggressive environments, the purchaser shall supply this information to themanufacturer and obtain assurance that the gro
19、ut has a successful history of performance in the same or similar exposures.NOTE 1Since all conditions of use cannot be anticipated, this specification requires nonshrink grout to exhibit no shrinkage when tested in alaboratory-controlled, moist-cured environment, and requires only the reporting of
20、the observed height change, usually shrinkage, when test specimensare subjected to some degree of drying. It is suggested that users consult with manufacturers on specific applications to determine the applicability ofspecific test results.5. Materials5.1 The materials used as ingredients in package
21、d, dry, grout include hydraulic cement, fine aggregate, and other ingredients.6. Performance Requirements6.1 All test specimens for performance evaluation shall be prepared using the highest water-to-solids ratio, maximum flow, ormost fluid consistency stated on the package.6.2 Specimens shall be ma
22、de at 23.0 6 2.0C 73.5 6 3.5F from freshly mixed grout and from grout that has been retainedin the mixer for the maximum usable working time allowed by the manufacturer. Specimens The results of tests performed onspecimens made from both conditions shall meet the requirements prescribed in Table 1.6
23、.3 Specimens Additional specimens shall be prepared from freshly mixed grout and from grout that has been retained in themixer for the maximum usable working time allowed by the manufacturer using materials and equipment at conditioned totemperatures representing the maximum and minimum usable tempe
24、ratures specified by the manufacturer for his product.Specimens from both conditions manufacturer. The results of tests performed on specimens stored at the temperature extremesshall meet the requirements prescribed in Table 1, except that the compressive-strength requirements do not have to be met
25、atminimum usable temperature.6.4 Specimens for testing shall be prepared by combining the use of grout retained in the mixer as in stored continuously at thethree required 6.1 with the minimum and maximum as mixed and curing temperatures used intemperatures (23.0 6 6.2. Specimensfrom these combinati
26、ons of conditions shall meet the requirements of2.0C 73.5 6 3.5F, maximum usable temperature specifiedby the manufacturer, and Table 1, except that the compressive-strength requirements do not have to be met at minimum usabletemperature.minimum usable temperature specified by the manufacturer).6.4 A
27、ll test specimens for performance evaluation shall be prepared using the highest water to solids ratio, maximum flow, ormost fluid consistency stated on the package.7. Sampling7.1 Use whole packages of grout selected at random from the lot of grout to be examined.7.2 Where lesser quantities of grout
28、 will serve the purpose, select 3000 g 7 lb of dry grout from a whole package in accordancewith the mechanical-splitter method in Practice C702. For high-density grouts, adjust the mass to provide an equivalent volume.TABLE 1 Performance RequirementsCompressiveStrength,minMPa psi1 dayA 7.0 10003 day
29、 17.0 25007 day 24.0 350028 day 34.0 5000Early Age Height ChangeMax % Final Set + 4.0Height Change of Moist CuredHardened Grout at 1, 3, 14 and28 DaysMaximum, % + 0.3Minimum, % 0.0A When required, the purchaser must so specify in the purchase contract.C1107/C1107M 1328. Batching8.1 Grout mixtures sh
30、all be produced in the following conditions:8.1.1 Batch grout mixtures at temperature conditions corresponding to the maximum recommended temperature limit and at atemperature corresponding to the minimum temperature stated by the manufacturer.8.1.2 For standard temperature testing, maintain the gro
31、ut mixture and the testing equipment at a temperature of 23 6 2 C 73.56 3.5 F.8.2 Bring all materials and equipment to be used in preparing test specimens to the specified test temperature, 6 3 C 6 5 Fprior to use.8.2.1 When the controlled-environment test room is too small to accommodate large equi
32、pment, immediately prior to use, bringthe mixer to the desired testing temperature by filling it with water at the appropriate temperature and agitating it by turning themixer on. When this water has stabilized at the desired temperature, discard it and start preparing the batch immediately.8.3 The
33、manufacturer is not prohibited from including, in the package instructions, procedures for adjusting the mixing watertemperature to achieve limitations imposed on the grout use temperatures. Use of this technique shall not abrogate the extendedmixing time requirement of this specification.9. Proport
34、ioning9.1 The minimum and maximum amount of water recommended by the manufacturer on the package shall be used to determineconformance with the requirements of this specification. If the manufacturer provides maximum flow (thinnest consistency)information on the package, conduct consistency tests to
35、 an accuracy of 65 % to determine the amount of water to be added fortesting. In either case, express the weight of water so determined as a ratio of water to dry grout material by weight. If both aregiven, make tests at whichever involves the larger amount of water by ratio of dry grout mixture.10.
36、 Mixing10.1 Either the mixer described in Practice C305 or the mortar mixer described in 10.1.2 shall be used for performancequalifications. In the event of a dispute, the mixer described in 10.1.2 shall be used for the referee test.NOTE 2The referee test is a test made to settle disagreement as to
37、the conformance to the specified requirements.10.1.1 Bench Scale Epicyclic MixerThe mortar-mixing apparatus shall be as specified in Practice C305. However, the mixershall be provided with a bowl positioner to enable clearance of the largest sized aggregate in the mixture being tested.10.1.2 Mortar
38、MixerA110 to 125-L 4 to 412-ft3 capacity horizontal shaft stationary drum mortar mixer (See Note 3) isrequired. The mortar mixer shall have a metal shell with horizontal mixing blades. The mixing blades shall be angled so thatadjacent paddle arms reverse the flow of the grout in the mixing drum duri
39、ng rotation of the horizontal shaft. The mixing bladesshall have adjustable wiper blades that wipe the inner surfaces of the mixing chamber. The wiper blades shall be rubber or otherflexible, wear-resistant material that does not deleteriously react with the grout mixture. The wiper blades shall be
40、adjusted tocontinuously wipe the curved inner surface of the mixing chamber below the grout level and the ends of the chamber. Thehorizontal shaft shall rotate the mixing paddles at 28 to 35 r/min. The mixer shall be clean, pre-wetted, and drained and essentiallyfree of hardened mortar and other for
41、eign material that can be removed with a trowel or by reasonably striking with a hammer.NOTE 3An electric motor-driven mixer is preferable in the laboratory to avoid noise and exhaust fumes. For greater safety, the mixer should beequipped with a lever-operated clutch. While these comments are select
42、ed safety precautions, it is the users responsibility to see that any equipment inuse is not hazardous in a physical or mechanical way to operators and attendant personnel, and that safe work practices are required at all times.10.2 Mixing Procedure for Bench Scale Mixing:10.2.1 Use a 3000-g 7-lb sa
43、mple to determine the consistency classification and to determine the water content of grout testedat maximum flow or most fluid consistency.10.2.2 Weigh all grout on a balance or on a platform scale to the nearest 0.1 %.10.2.3 Measure the water by mass or volume to the nearest 0.1 %. If the manufac
44、turer recommends maximum water content,calculate the percent water from the packaging information and use that amount of water to prepare the grout mixture. If themanufacturer recommends maximum flow or most fluid consistency, use the suggested water content as a starting point and adjustwater as ne
45、cessary to achieve the maximum flow or most fluid consistency stated on the package. If the required consistency hasnot been met, make additional adjustments to estimate the water content to use for the next batch. Discard current batch and repeatwith newly established water content.10.2.4 Place wat
46、er in the bowl. Start the mixer at speed 1. Add the dry grout material to the water over approximately 30 sec.After 1 min, stop the mixer for 15 sec and scrape into the batch any grout that may have collected on the side of the bowl. Switchto speed 2 and mix for a total of 5 min as measured from fir
47、st contact of dry material with water. Use other mixing proceduresif recommended by the manufacturer.NOTE 4It is advisable to cover the bowl with a lid while mixing. A metal disc in which a slit has been cut to accommodate the mixer shaft has beenfound suitable. If excessive splash-over occurs, a la
48、rger mixer should be used.C1107/C1107M 13310.2.5 Prepare required specimens from additional batches of grout as needed. Use the water content established above for allsuccessive batches. When testing grout at the end of its working time, a separate batch of grout shall be mixed continually untilthe
49、time of test unless otherwise recommended by the manufacturer.10.3 Procedure for Using The Mortar Mixer:10.3.1 Prepare all specimens from a single batch of grout using the horizontal shaft stationary drum mortar mixer. Perform teststo verify compliance with performance requirements.10.3.2 With materials and equipment brought to the testing temperature, use enough whole bags of material to produce at least56 L 2 ft3 of mixed grout. Use this batch for both freshly-mixed and delayed-mixed testing at one specified temperature. Placet
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