1、Designation: C1107/C1107M 14aC1107/C1107M 17Standard Specification forPackaged Dry, Hydraulic-Cement Grout (Nonshrink)1This standard is issued under the fixed designation C1107/C1107M; the number immediately following the designation indicates the yearof original adoption or, in the case of revision
2、, the year of last revision. A number in parentheses indicates the year of last reapproval.A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers packaged dry, hydraulic cement grout (nonshrink) intended for use under appli
3、ed load (such as tosupport a structure, a machine, and the like) where a change in height below initial placement height is to be avoided.1.2 Grouts covered are composed of hydraulic cement, fine aggregate, and other ingredients. They require only the addition ofmixing water for use.1.3 The values s
4、tated in either SI units or inch-pound units are to be regarded separately as standard. The values stated in eachsystem may not be exact equivalents; therefore, each system shall be used independently of the other. Combining values from thetwo systems may result in non-conformance with the standard.
5、1.4 The following safety hazards caveat pertains only to the test method portion of this specification: This standard does notpurport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of this standard toestablish appropriate safety and healt
6、h practices and determine the applicability of regulatory limitations prior to use.1.5 This international standard was developed in accordance with internationally recognized principles on standardizationestablished in the Decision on Principles for the Development of International Standards, Guides
7、 and Recommendations issuedby the World Trade Organization Technical Barriers to Trade (TBT) Committee.2. Referenced Documents2.1 ASTM Standards:2C109/C109M Test Method for Compressive Strength of Hydraulic Cement Mortars (Using 2-in. or 50-mm Cube Specimens)C125 Terminology Relating to Concrete and
8、 Concrete AggregatesC138/C138M Test Method for Density (Unit Weight), Yield, and Air Content (Gravimetric) of ConcreteC157/C157M Test Method for Length Change of Hardened Hydraulic-Cement Mortar and ConcreteC185 Test Method for Air Content of Hydraulic Cement MortarC305 Practice for Mechanical Mixin
9、g of Hydraulic Cement Pastes and Mortars of Plastic ConsistencyC702C702/C702M Practice for Reducing Samples of Aggregate to Testing SizeC827C827/C827M Test Method for Change in Height at Early Ages of Cylindrical Specimens of Cementitious MixturesC939C939/C939M Test Method for Flow of Grout for Prep
10、laced-Aggregate Concrete (Flow Cone Method)C1090C1090/C1090M Test Method for Measuring Changes in Height of Cylindrical Specimens of Hydraulic-Cement GroutC1437 Test Method for Flow of Hydraulic Cement Mortar3. Terminology3.1 DefinitionsFor definitions of terms used in this specification, refer to T
11、erminology C125.3.2 Definitions of Terms Specific to This Standard:3.2.1 consistency, flowable, na grout consistency having a flow of 125 to 145 by the flow test in accordance with theapplicable provisions of Test Method C1437; the flow after 5 drops of the flow table in 3 s.3.2.2 consistency, fluid
12、, na grout consistency having a time of efflux of 10 to 30 s when tested by the flow cone procedureof Test Method C939C939/C939M.1 This specification is under the jurisdiction of ASTM Committee C09 on Concrete and Concrete Aggregatesand is the direct responsibility of Subcommittee C09.43 onPackaged
13、Dry Combined Materials.Current edition approved Dec. 15, 2014Dec. 1, 2017. Published March 2015December 2017. Originally approved in 1991. Last previous edition approved in 2014 asC1107/C1107M 14.14a. DOI: 10.1520/C1107_C1107M-14A.10.1520/C1107_C1107M-17.2 For referencedASTM standards, visit theASTM
14、 website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indi
15、cation of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be c
16、onsidered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States13.2.3 consistency, plastic, na grout consistency having a flow of 100 to 125 by the flow
17、test in accordance with the applicableprovisions of Test Method C1437; the flow after 5 drops of the flow table in 3 s.4. Ordering Information4.1 When the purchaser specifies that properties of the packaged, dry grout meet the requirements of this specification, alsospecify which, if any, of the opt
18、ional requirements apply.4.2 When the grout is to be used in contact with stressed tendons or other corrosion-sensitive, load-bearing structural members,the purchaser shall supply this information to the manufacturer and obtain assurances that the material meets relevant chloride,nitrite, nitrate, s
19、ulfide, and sulfate requirements, and any other material limitations imposed by the applicable codes and standards(see Note 1).4.3 When the grout is to be used in abnormal or aggressive environments, the purchaser shall supply this information to themanufacturer and obtain assurance that the grout h
20、as a successful history of performance in the same or similar exposures.NOTE 1Since all conditions of use cannot be anticipated, this specification requires nonshrink grout to exhibit no shrinkage when tested in alaboratory-controlled, moist-cured environment, and requires only the reporting of the
21、observed height change, usually shrinkage, when test specimensare subjected to some degree of drying. It is suggested that users consult with manufacturers on specific applications to determine the applicability ofspecific test results.5. Materials5.1 The materials used as ingredients in packaged, d
22、ry, grout include hydraulic cement, fine aggregate, and other ingredients.6. Performance Requirements6.1 All test specimens for performance evaluation shall be prepared using the highest water-to-solids ratio, maximum flow, ormost fluid consistency stated on the package.6.2 Specimens shall be made a
23、t 23.0 6 2.0C 73.5 6 3.5F from freshly mixed grout and from grout that has been retainedin the mixer for the maximum usable working time allowed by the manufacturer. The results of tests performed on specimens madefrom both conditions shall meet the requirements prescribed in Table 1.6.3 Additional
24、specimens shall be prepared from freshly mixed grout and from grout that has been retained in the mixer for themaximum usable working time allowed by the manufacturer using materials and equipment conditioned to temperaturesrepresenting the maximum and minimum usable temperatures specified by the ma
25、nufacturer. The results of tests performed onTABLE 1 Performance RequirementsTests at Standard Conditions Tests at Minimum Temperature Tests at Maximum TemperatureFresh MixRetained Grout atMaximum WorkingTimeFresh MixRetained Grout atMaximum WorkingTimeFresh MixRetained Grout atMaximum WorkingTimeHi
26、ghest water tosolids ratio, maximumflow, or most fluidconsistencyReport Consistency Report Consistency Report Consistency Report Consistency Report Consistency Report ConsistencyTemperature, C F Report Report Report Report Report ReportYield, m3 ft3 Report Report Report Report Report ReportMinimumco
27、mpressive strength,MPa psi at:1-dayA 7.0 1000 7.0 1000 Report Report 7.0 1000 7.0 10003-day 17.0 2500 17.0 2500 Report Report 17.0 2500 17.0 25007-day 24.0 3500 24.0 3500 Report Report 24.0 3500 24.0 350028-day 34.0 5000 34.0 5000 Report Report 34.0 5000 34.0 5000Early height change(maximum % at tim
28、eof final setting)+4.0 % +4.0 % +4.0 % +4.0 % +4.0 % +4.0 %Height change ofmoist cured hardenedgrout:1-day 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 %3-day 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 %14-day 0.0 to +0.3 %
29、0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 %28-day 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 % 0.0 to +0.3 %AWhen required, the purchaser shall specify in the purchase contract.C1107/C1107M 172specimens stored at the temperature extremes shall meet
30、the requirements prescribed in Table 1, except that the compressive-strength requirements do not have to be met at minimum usable temperature.6.4 Specimens for testing shall be stored continuously at the three required temperatures (23.0 6 2.0C 73.5 6 3.5F,maximum usable temperature specified by the
31、 manufacturer, and minimum usable temperature specified by the manufacturer).7. Sampling7.1 Use whole packages of grout selected at random from the lot of grout to be examined.7.2 Where lesser quantities of grout will serve the purpose, select 3000 g 7 lb of dry grout from a whole package in accorda
32、ncewith the mechanical-splitter method in Practice C702C702/C702M. For high-density grouts, adjust the mass to provide anequivalent volume.8. Batching8.1 Grout mixtures shall be produced in the following conditions:8.1.1 Batch grout mixtures at temperature conditions corresponding to the maximum rec
33、ommended temperature limit and at atemperature corresponding to the minimum temperature stated by the manufacturer.8.1.2 For standard temperature testing, maintain the grout mixture and the testing equipment at a temperature of 23 6 2C 73.56 3.5F.8.2 Bring all materials and equipment to be used in p
34、reparing test specimens to the specified test temperature, 63C 65Fprior to use.8.2.1 When the controlled-environment test room is too small to accommodate large equipment, immediately prior to use, bringthe mixer to the desired testing temperature by filling it with water at the appropriate temperat
35、ure and agitating it by turning themixer on. When this water has stabilized at the desired temperature, discard it and start preparing the batch immediately.8.3 The manufacturer is not prohibited from including, in the package instructions, procedures for adjusting the mixing watertemperature to ach
36、ieve limitations imposed on the grout use temperatures. Use of this technique shall not abrogate the extendedmixing time requirement of this specification.9. Proportioning9.1 The minimum and maximum amount of water recommended by the manufacturer on the package shall be used to determineconformance
37、with the requirements of this specification. If the manufacturer provides maximum flow (thinnest consistency)information on the package, conduct consistency tests to an accuracy of 65 % to determine the amount of water to be added fortesting. In either case, express the weight of water so determined
38、 as a ratio of water to dry grout material by weight. If both aregiven, make tests at whichever involves the larger amount of water by ratio of dry grout mixture.10. Mixing10.1 Either the mixer described in Practice C305 or the mortar mixer described in 10.1.2 shall be used for performancequalificat
39、ions. In the event of a dispute, the mixer described in 10.1.2 shall be used for the referee test.NOTE 2The referee test is a test made to settle disagreement as to the conformance to the specified requirements.10.1.1 Bench Scale Epicyclic MixerThe mortar-mixing apparatus shall be as specified in Pr
40、actice C305. However, the mixershall be provided with a bowl positioner to enable clearance of the largest sized aggregate in the mixture being tested.10.1.2 Mortar MixerA110 to 125-L 4 to 412-ft3 capacity horizontal shaft stationary drum mortar mixer (see Note 3) isrequired. The mortar mixer shall
41、have a metal shell with horizontal mixing blades. The mixing blades shall be angled so thatadjacent paddle arms reverse the flow of the grout in the mixing drum during rotation of the horizontal shaft. The mixing bladesshall have adjustable wiper blades that wipe the inner surfaces of the mixing cha
42、mber. The wiper blades shall be rubber or otherflexible, wear-resistant material that does not deleteriously react with the grout mixture. The wiper blades shall be adjusted tocontinuously wipe the curved inner surface of the mixing chamber below the grout level and the ends of the chamber. Thehoriz
43、ontal shaft shall rotate the mixing paddles at 28 to 35 r/min. The mixer shall be clean, pre-wetted, and drained and essentiallyfree of hardened mortar and other foreign material that can be removed with a trowel or by reasonably striking with a hammer.NOTE 3An electric motor-driven mixer is prefera
44、ble in the laboratory to avoid noise and exhaust fumes. For greater safety, the mixer should beequipped with a lever-operated clutch. While these comments are selected safety precautions, it is the users responsibility to see that any equipment inuse is not hazardous in a physical or mechanical way
45、to operators and attendant personnel, and that safe work practices are required at all times.10.2 Mixing Procedure for Bench Scale Mixing:10.2.1 Use a 3000-g 7-lb sample to determine the consistency classification and to determine the water content of grout testedat maximum flow or most fluid consis
46、tency.10.2.2 Weigh all grout on a balance or on a platform scale to the nearest 0.1 %.10.2.3 Measure the water by mass or volume to the nearest 0.1 %. If the manufacturer recommends maximum water content,calculate the percent water from the packaging information and use that amount of water to prepa
47、re the grout mixture. If theC1107/C1107M 173manufacturer recommends maximum flow or most fluid consistency, use the suggested water content as a starting point and adjustwater as necessary to achieve the maximum flow or most fluid consistency stated on the package. If the required consistency hasnot
48、 been met, make additional adjustments to estimate the water content to use for the next batch. Discard current batch and repeatwith newly established water content.10.2.4 Place water in the bowl. Start the mixer at speed 1. Add the dry grout material to the water over approximately 30 sec.After 1 m
49、in, stop the mixer for 15 sec and scrape into the batch any grout that may have collected on the side of the bowl. Switchto speed 2 and mix for a total of 5 min as measured from first contact of dry material with water. Use other mixing proceduresif recommended by the manufacturer.NOTE 4It is advisable to cover the bowl with a lid while mixing. A metal disc in which a slit has been cut to accommodate the mixer shaft has beenfound suitable. If excessive splash-over occurs, a larger mixer should be used.10
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