ASTM C1393-2000a(2006)e1 Standard Specification for Perpendicularly Oriented Mineral Fiber Roll and Sheet Thermal Insulation for Pipes and Tanks.pdf

1、Designation: C 1393 00a (Reapproved 2006)e1Standard Specification forPerpendicularly Oriented Mineral Fiber Roll and SheetThermal Insulation for Pipes and Tanks1This standard is issued under the fixed designation C 1393; the number immediately following the designation indicates the year oforiginal

2、adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.e1NOTESections 2.2 and 11.5 were editorially corrected in June 2008.1. Scope1.1

3、This specification covers the composition, dimensions,and physical properties of compression-resistant, perpendicu-larly oriented mineral fiber (rock, slag, or glass) roll and sheetinsulation intended for use on flat, curved, or round surfaces upto 1000F (538C). This product (pipe and tank insulatio

4、n) istypically used on nominal 24 in. (610 mm) or greater diametersurfaces. For specific applications, the actual use temperaturesand diameters shall be agreed upon between the manufacturerand the purchaser.1.2 The orientation of the fibers within the roll or sheetinsulation is essentially perpendic

5、ular to the heated/cooledsurface (parallel to heat flow). This specification does not applyto flat block, board, duct wrap, or preformed pipe mineral fiberinsulation where the insulation fiber orientation is generallyparallel to the heated/cooled surface (across the heat flow).1.3 For satisfactory p

6、erformance, properly installed protec-tive vapor retarders must be used in low-temperature (belowambient) applications to prevent movement of water vaporthrough or around the insulation towards the colder surface.1.4 The values stated in inch-pound units are to be regardedas standard. The SI equival

7、ents of inch-pound units are givenin parentheses for information only and may be approximate.1.5 When the installation or use of thermal materials,accessories, and systems may pose safety or health problems,the manufacturer shall provide the user-appropriate currentinformation regarding any known pr

8、oblems associated with therecommended use of the companys products and shall alsorecommend protective measures to be employed in their safeutilization. The user shall establish appropriate safety andhealth practices and determine the applicability of regulatoryrequirements prior to use.1.6 This stan

9、dard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 A

10、STM Standards:2C 165 Test Method for Measuring Compressive Propertiesof Thermal InsulationsC 168 Terminology Relating to Thermal InsulationC 177 Test Method for Steady-State Heat Flux Measure-ments and Thermal Transmission Properties by Means ofthe Guarded-Hot-Plate ApparatusC 303 Test Method for Di

11、mensions and Density of Pre-formed Block and BoardType Thermal InsulationC 390 Practice for Sampling and Acceptance of ThermalInsulation LotsC411 Test Method for Hot-Surface Performance of High-Temperature Thermal InsulationC 447 Practice for Estimating the Maximum Use Tempera-ture of Thermal Insula

12、tionsC 518 Test Method for Steady-State Thermal TransmissionProperties by Means of the Heat Flow Meter ApparatusC 665 Specification for Mineral-Fiber Blanket Thermal In-sulation for Light Frame Construction and ManufacturedHousingC 680 Practice for Estimate of the Heat Gain or Loss andthe Surface Te

13、mperatures of Insulated Flat, Cylindrical,and Spherical Systems by Use of Computer ProgramsC 795 Specification for Thermal Insulation for Use in Con-tact with Austenitic Stainless SteelC 1045 Practice for Calculating Thermal TransmissionProperties Under Steady-State ConditionsC 1058 Practice for Sel

14、ecting Temperatures for Evaluatingand Reporting Thermal Properties of Thermal InsulationC 1104/C 1104M Test Method for Determining the WaterVapor Sorption of Unfaced Mineral Fiber InsulationC 1114 Test Method for Steady-State Thermal Transmission1This specification is under the jurisdiction of ASTM

15、Committee C16 onThermal Insulation and is the direct responsibility of Subcommittee C16.20 onHomogeneous Inorganic Thermal Insulations.Current edition approved Sept. 1, 2006. Published September 2006. Originallyapproved in 2000. Last previous edition approved in 2000 as C 1393 - 00a.2For referenced

16、ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Consh

17、ohocken, PA 19428-2959, United States.Properties by Means of the Thin-Heater ApparatusC 1136 Specification for Flexible, Low Permeance VaporRetarders for Thermal InsulationC 1335 Test Method for Measuring Non-Fibrous Content ofMan-Made Rock and Slag Mineral Fiber InsulationE84 Test Method for Surfac

18、e Burning Characteristics ofBuilding Materials2.2 Other Referenced Documents:CAN/ULC-S102 Standard Method of Test for SurfaceBurning Characteristics of Building Materials andAssem-blies33. Terminology3.1 DefinitionsDefinitions pertaining to insulation are inaccordance with Terminology C 168.3.2 Defi

19、nitions of Terms Specific to This Standard:3.2.1 delivered densitythe actual density of the productshipped by the manufacturer or the seller and received by thepurchaser.3.2.2 facinga layer or foundation of thin material which isadhered to the insulation to form a continuous roll or sheet ofinsulati

20、on.3.2.3 mean temperaturethe sum of the cold surface tem-perature and the hot surface temperature divided by two.4. Classification4.1 Mineral fiber roll or sheet insulation covered by thisspecification is classified into the six types and two categoriesshown in Table 1. This classification is based

21、upon themaximum use temperature, maximum apparent thermal con-ductivity, and compressive resistance properties.4.1.1 Types:4.1.1.1 Type IMaximum use temperature up to 450F(232C).4.1.1.2 Type IIMaximum use temperature up to 650F(343C).4.1.1.3 Type IIIAMaximum use temperature up to 850F(454C).4.1.1.4

22、Type IIIBMaximum use temperature up to 850F(454C).4.1.1.5 Type IVAMaximum use temperature up to 1000F(538C).4.1.1.6 Type IVBMaximum use temperature up to 1000F(538C).4.1.2 Categories:4.1.2.1 Category 1Greater minimum compressive resis-tance properties are required.4.1.2.2 Category 2Lesser minimum co

23、mpressive resis-tance properties are required.5. Ordering Information5.1 The type, category, dimensions, and facing shall bespecified by the purchaser. Shot content and delivered densitycertification may be requested by the purchaser after consultingwith the supplier or the manufacturer.6. Materials

24、 and Manufacture6.1 CompositionMineral fiber roll or sheet shall be com-posed of rock, slag, or glass processed from the molten stateinto fibrous form, bonded with an organic binder, and the3Available from Underwriters Laboratories of Canada, 7 Crouse Road, Scarbor-ough, Ontario, Canada M1R 3A9.TABL

25、E 1 Physical Property RequirementsAProperties Type I Type II Type IIIA Type IIIB Type IVA Type IVBMaximum Use Temperature, F (C)See Caution in 6.2.1Up to 450 (232) 650 (343) 850 (454) 850 (454) 1000 (538) 1000 (538)Apparent thermal conductivity Maximum Btuin./hft2F (W/mK) Mean temperature, F (C)75 (

26、24) 0.27(0.039) 0.27(0.039) 0.27(0.039) 0.27(0.039) 0.27(0.039) 0.28(0.040)100 (38) 0.29(0.042) 0.29(0.042) 0.29(0.042) 0.29(0.042) 0.29(0.042) 0.30(0.043)200 (93) 0.38(0.055) 0.38(0.055) 0.38(0.055) 0.36(0.052) 0.36(0.052) 0.36(0.052)300 (149) 0.48(0.069) 0.48(0.069) 0.48(0.069) 0.45(0.065) 0.45(0.

27、065) 0.43(0.062)400 (204) 0.61(0.088) 0.61(0.088) 0.61(0.088) 0.54(0.078) 0.54(0.078) 0.50(0.072)500 (260) 0.81(0.117) 0.81(0.117) 0.66(0.095) 0.66(0.095) 0.58(0.084)600 (316) 0.82(0.118) 0.67(0.097)Category 1Greater compressive resistance,minimum load required to produce a 10 %reduction in thicknes

28、s, lb/ft2(kPa)120 (5.7) 120 (5.7) 120 (5.7) 120 (5.7) 120 (5.7) 200 (9.6)Category 2Lesser compressive resistance,minimum load required to produce a 10 %reduction in thickness, lb/ft2(kPa)25 (1.2) 25 (1.2) 25 (1.2) 25 (1.2) 25 (1.2) 25 (1.2)Water vapor sorption, max % by weight 5.0 5.0 5.0 5.0 5.0 5.

29、0Density, maximum lb/ft3(kg/m3)B6 (96) 6 (96) 6 (96) 6 (96) 6 (96) 8 (128)Surface burning characteristics:Maximum flame spread index 25 25 25 25 25 25Maximum smoke developed index 50 50 50 50 50 50ARefer to Section 7 for additional physical property requirements.BThe maximum density specified is for

30、 weight design purposes only. Additional density requirements may be specified as agreed upon between the purchaser and themanufacturer.C 1393 00a (2006)e12orientation of the fibers within the roll or sheet insulation isessentially perpendicular to the heated or cooled surface(parallel to heat flow)

31、.6.2 Facings:6.2.1 The purchaser must specify the insulation facing andtype required. (WarningThe user is advised that the maxi-mum use temperature of the facings and adhesives may belower than the maximum use temperature of the insulation. Thespecifier shall ensure that sufficient insulation thickn

32、ess isinstalled so none of the accessory items (facing and adhesive)are exposed to temperatures above their maximum use tem-perature. Practice C 680 can be used to predict surface tem-peratures.)6.2.2 Typical Facings:6.2.2.1 Fiber glass nonreinforced mat.6.2.2.2 Laminated aluminum foil, reinforced f

33、iber glassscrim, and natural Kraft paper generally known as FRK orFSK.6.2.2.3 Laminated white Kraft paper, reinforced fiber glassscrim, and aluminum foil generally known asASJ (All ServiceJacket).6.2.2.4 All vapor retarder facings shall comply with Speci-fication C 1136.6.2.2.5 Other kinds or compos

34、itions of facings may bespecified.6.3 Manufacturing/FabricationMineral (rock, slag, orglass) fiberboard is normally manufactured with the fiberessentially oriented parallel with the face or a facing. Fiberdirection described in this specification is substantially perpen-dicular to a facing. This con

35、struction aligns mineral fiberboardin a way that one end of the cut fiber is adhered to a facing. Thefinished product is wound into rolls or cut into sheets.7. Physical Properties7.1 The perpendicularly oriented mineral fiber roll and sheetthermal insulation shall conform to the following requiremen

36、tsin Table 1: maximum use temperature, maximum apparentthermal conductivity, minimum compressive resistance, watervapor sorption, maximum design density, and maximum indi-ces for surface burning characteristics.7.2 Corrosiveness to SteelWhen tested in accordance with11.6, the corrosion resulting fro

37、m the insulation in contact withsteel plates shall be judged to be no greater than for compara-tive plates in contact with sterile cotton. (WarningThere arefacing adhesives that can cause corrosion to steel when they arein contact with water or water vapor and the steel. Currently,there is no test m

38、ethod available to satisfy every potentialcorrosion application.)7.3 Stress Corrosion to Austenitic Stainless SteelWhenspecified, shall be tested and evaluated in accordance with11.9.7.4 Non-fibrous Content (Shot)The average maximumshot content of rock and slag mineral fiber products shall notexceed

39、 30 % by weight in accordance with 11.3.1. Non-fibrouscontent is not applicable to glass mineral fiber products.7.5 Maximum Use TemperatureWhen tested in accor-dance with 11.1, the insulation with facing shall not warp,flame, or glow during hot surface exposure. No evidence ofmelting or fiber degrad

40、ation shall be evident upon posttestinspection.7.6 Maximum Exothermic Temperature RiseWhen testedin accordance with 11.1, the midpoint temperature shall not atany point in time exceed the hot surface temperature by morethan 200F (111C). The 200F criterion applies during heat upas well as steady stat

41、e conditions. Exceeding this limit shallconstitute noncompliance to this specification andrejection.(WarningOrganic binders, adhesives, and somefacings may thermally decompose at high temperatures causingan exothermic temperature rise to occur. A double-layeredinstallation of perpendicularly oriente

42、d mineral fiber insulationand facing on surfaces hotter than 450F (232C) may increasethe possibility of internal exothermic temperature rise and maydestroy the fiber.)7.7 Compressive ResistanceShall be tested in accordancewith 11.8.NOTE 1At conditions above 450F (232C) hot surface temperatures,the c

43、ompressive resistance of the installed insulation material maydecrease. Contact the manufacturer for reduced compression resistances atmaximum temperature conditions.8. Dimensions and Permissible Variations8.1 DimensionsStandard sizes of roll and sheet insulationare as follows:8.1.1 Rolls:8.1.1.1 Le

44、ngthWill vary depending on thickness, up to 50ft (15.2 m).8.1.1.2 Width24 in. (610 mm) and 36 in. (914 mm).8.1.1.3 Thickness12 to 6 in. (12.7 to 152 mm) in12-in.(12.7-mm) increments.8.1.2 Sheets:8.1.2.1 Length48 in. (1.2 m) and 96 in. (2.4 m).8.1.2.2 Width24 in. (610 mm) and 36 in. (914 mm).8.1.2.3

45、Thickness12 to 6 in. (12.7 to 152 mm) in12-in.(12.7-mm) increments.8.2 Dimensional TolerancesThe average measuredlength, width, and thickness shall differ from the manufactur-ers standard dimensions by not more than the following:Roll SheetLength =0in.(0mm)Excess permitted 618 in. (3 mm)Width = 614

46、in. (6 mm) 618 in. (3 mm)Thickness = 6116 in. (2 mm) 6116 in. (2 mm)9. Workmanship, Finish and Appearance9.1 The insulation shall have good workmanship and shallnot have defects which adversely affect its installation andperformance qualities.10. Sampling10.1 Inspection and qualification of the insu

47、lation shall be inaccordance with Criteria C 390. Other provisions for samplingcan be agreed upon between the purchaser, supplier, and themanufacturer.11. Test Methods11.1 Maximum Use and Exothermic Rise TemperatureTest in accordance with Test Method C411and the hot surfaceC 1393 00a (2006)e13perfor

48、mance section of Practice C 447 at the manufacturersmaximum recommended thickness for each temperature. Thetest surface shall be at the intended surface temperature whenthe test begins.11.1.1 No special requirements for heat-up shall be speci-fied by the manufacturer to comply with either maximum us

49、eor maximum exothermic temperature claims at the manufac-turers maximum recommended thickness.11.1.2 Test samples with facing as a flat surface at themaximum use temperature and the manufacturers maximumthickness for each temperature.11.2 Density:11.2.1 Test all rolls and sheets in accordance with TestMethod C 303.11.2.2 The maximum density of a rock-, slag-, or glass-typeinsulation shall not exceed that shown in Table 1.11.3 Non-Fibrous (Shot) Content:11.3.1 Determine the non-fibrous (shot) content that