1、Designation: C1417M 13C1417M 13aStandard Specification forManufacture of Reinforced Concrete Sewer, Storm Drain,and Culvert Pipe for Direct Design (Metric)1This standard is issued under the fixed designation C1417M; the number immediately following the designation indicates the year oforiginal adopt
2、ion or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers the manufacture and acceptance of precast concr
3、ete pipe designed to conform to the ownersdesign requirements and to the ASCE 15 or an equivalent design specification.NOTE 1The section on evaluation of core test results (14.3.3) and the Appendix are currently being reballoted.1.2 This specification is the SI companion to Specification C1417.2. Re
4、ferenced Documents2.1 ASTM Standards:2A615/A615M Specification for Deformed and Plain Carbon-Steel Bars for Concrete ReinforcementA706/A706M Specification for Low-Alloy Steel Deformed and Plain Bars for Concrete ReinforcementA1064/A1064M Specification for Carbon-Steel Wire and Welded Wire Reinforcem
5、ent, Plain and Deformed, for ConcreteC33 Specification for Concrete AggregatesC76 Specification for Reinforced Concrete Culvert, Storm Drain, and Sewer PipeC150 Specification for Portland CementC260C260/C260M Specification for Air-Entraining Admixtures for ConcreteC494/C494M Specification for Chemic
6、al Admixtures for ConcreteC497 Test Methods for Concrete Pipe, Manhole Sections, or TileC595 Specification for Blended Hydraulic CementsC618 Specification for Coal Fly Ash and Raw or Calcined Natural Pozzolan for Use in ConcreteC655 Specification for Reinforced Concrete D-Load Culvert, Storm Drain,
7、and Sewer PipeC822 Terminology Relating to Concrete Pipe and Related ProductsC989 Specification for Slag Cement for Use in Concrete and MortarsC1017/C1017M Specification for Chemical Admixtures for Use in Producing Flowing Concrete2.2 Other Standards:ASCE 15 Standard Practice for the Direct Design o
8、f Buried Precast Reinforced Concrete Pipe Using Standard Installations(SIDD)3ACI 318 Building Code Requirements for Reinforced Concrete43. Terminology3.1 Definitions:3.1.1 For definitions of terms relating to concrete pipe, see Terminology C822.3.1.2 group of pipe sectionseach days production run of
9、 pipe sections of a single concrete strength for a specific project.3.1.3 lot of pipe sectionstotal of the number of groups of pipe sections of a single concrete strength produced for a specificproject.1 This specification is under the jurisdiction of ASTM Committee C13 on Concrete Pipe and is the d
10、irect responsibility of Subcommittee C13.05 on Special Projects.Current edition approved Feb. 1, 2013July 1, 2013. Published February 2013. Originally approved in 1998. Last previous edition approved in 20122013 asC1417M 12.C1417M 13. DOI: 10.1520/C1417M-13.10.1520/C1417M-13A.2 For referencedASTM st
11、andards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.3 Available from American Society of Civil Engineers (ASCE), 1801 Alexander Bell Dr.
12、, Reston, VA 20191, http:/www.asce.org.4 Available from American Concrete Institute (ACI), P.O. Box 9094, Farmington Hills, MI 48333-9094, http:/www.aci-int.org.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been
13、made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.C
14、opyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States13.1.4 running averageaverage concrete compressive strength of all groups of pipe sections of a single concrete strengthproduced for a specific project, generally determined as each group
15、is tested.4. Basis of Acceptance of Design4.1 Manufacturing Design DataThe manufacturer shall submit the following manufacturing design data for the concrete pipeto the owner for approval.4.1.1 Pipe wall thickness.4.1.2 Concrete strength.4.1.3 Reinforcement:4.1.3.1 Specification,4.1.3.2 Reinforcemen
16、t Type 1, 2, or 3, where:Type 1: Smooth wire or plain barsType 2: Welded smooth wire reinforcement, 200 mm maximumspacing of longitudinalsType 3: Welded deformed wire reinforcement, deformed wire,deformed bars, or any reinforcement with stirrups,anchored thereto4.1.3.3 Design yield strength,4.1.3.4
17、Placement and design concrete cover,4.1.3.5 Cross-sectional diameters,4.1.3.6 Spacing,4.1.3.7 Cross-sectional area,4.1.3.8 Description of longitudinal members, and4.1.3.9 If stirrups are used, developable stirrup design stress, stirrup shape, placement, and anchorage details.4.1.4 Design factors and
18、 the assumed orientation angle.4.1.5 Pipe laying length and joint information.4.2 Approval of the manufacturing design data shall be based on its conformance to the owners design requirements and toASCE 15 or to an equivalent design specification.5. Basis of Acceptance of Concrete Pipe5.1 Acceptance
19、 of pipe shall be on the basis of concrete compression tests, materials tests, conformance to the manufacturingdesign data, conformance to this specification, and inspection of manufactured pipe for defects.5.2 When mutually agreed in writing by the owner and the manufacturer, a certification may be
20、 made the basis of acceptanceof the concrete pipe. This certification shall consist of a statement by the manufacturer that the concrete pipe conforms to themanufacturing design data and to this specification, and that the concrete and materials have been sampled and tested and conformto this specif
21、ication.5.3 Age for AcceptancePipe shall be considered ready for acceptance when they conform to the requirements of thisspecification.6. Material6.1 Reinforced ConcreteThe reinforced concrete shall consist of cementitious materials; mineral aggregates; admixtures, ifused; and water in which steel h
22、as been embedded in such a manner that the steel and concrete act together.6.2 Cementitious Material:6.2.1 CementCement shall conform to the requirements for portland cement of Specification C150 or shall be portlandblast-furnace slag cement or portland-pozzolan cement conforming to the requirements
23、 of Specification C595, except that thepozzolan constituent in the Type IP portland-pozzolan cement shall be fly ash.6.2.2 Slag CementSlag cement shall conform to the requirements of Grade 100 or 120 of Specification C989.6.2.3 Fly AshFly ash shall conform to the requirements of Specification C618,
24、Class F or Class C.6.2.4 Allowable Combinations of Cementitious MaterialsThe combination of cementitious materials used in the concrete shallbe one of the following:6.2.4.1 Portland cement only.6.2.4.2 Portland blast-furnace slag cement only.6.2.4.3 Portland-pozzolan cement only.6.2.4.4 A combinatio
25、n of portland cement and slag cement.6.2.4.5 A combination of portland cement and fly ash, or6.2.4.6 A combination of portland cement, slag cement (not to exceed 25 % of the total cementitious weight), and fly ash (notto exceed 25 % of the total cementitious weight).C1417M 13a26.3 AggregatesAggregat
26、es shall conform to the requirements of Specification C33, except that the requirement for gradationshall not apply.6.4 AdmixturesThe following admixtures and blends are allowable:6.4.1 Air-entraining admixture conforming to Specification C260C260/C260M;6.4.2 Chemical admixture conforming to Specifi
27、cation C494/C494M;6.4.3 Chemical admixture for use in producing flowing concrete conforming to Specification C1017/C1017M; and6.4.4 Chemical admixture or blend approved by the owner.6.5 Steel ReinforcementReinforcement shall consist of wire and welded wire conforming to Specification A1064/A1064M;or
28、 of bars conforming to Specifications A615/A615M, Grade 280 MPa or 420 MPa, or A706/A706M, Grade 420 MPa.7. Joints7.1 The joints shall be designed and the ends of the concrete pipe sections shall be formed so that the sections can be laidtogether to make a continuous line of pipe, compatible with th
29、e permissible variations given in Section 15.8. Manufacture8.1 ConcreteThe aggregates shall be sized, graded, proportioned, and mixed with cementitious material and water andadmixtures, if any, to produce a thoroughly mixed concrete of such quality that the pipe will conform to the design requiremen
30、tsof this specification. The water-cementitious material ratio of all concrete shall be 0.53, or less, by weight. Minimum concretestrength shall be 27.6 MPa.8.2 FinishPipe shall be substantially free of fractures, large or deep cracks, and surface roughness. The ends of the pipe shallbe normal to wa
31、lls and center line of the pipe, within the limits of variations given in Section 15.9. Circumferential Reinforcement9.1 A line of circumferential reinforcement for any given total area may be composed of up to two layers for pipe with wallthicknesses of less than 180 mm or three layers for pipe wit
32、h wall thickness of 180 mm or greater. The layers shall not be separatedby more than the thickness of one longitudinal plus 6 mm. The multiple layers shall be fastened together to form a single cage.If the multiple layers of a cage contain circumferential splices, the individual layers shall be rota
33、ted so that the splices arestaggered. All other specification requirements, such as laps, welds, tolerances of placement in the wall of the pipe, and so forth,shall apply to this method of fabricating a line of reinforcement. The design shall be based on the centroid of the layers.9.2 Reinforcement
34、placement and concrete cover shall conform to the approved manufacturing data. The nominal concretecover over the circumferential reinforcement shall not be less than be 25 mm in pipe having a wall thickness of 63 mm or greater,and shall not be less than 19 mm in pipe having a wall thickness of less
35、 than 63 mm. The location of the reinforcement shall besubject to the permissible variations in dimensions given in Section 15. Requirements for placement and protective covering ofthe concrete from the inner or outer surface of the pipe do not apply to that portion of a cage that is flared so as to
36、 extend intothe bell or reduced in diameter so as to extend into the spigot.9.3 Where the wall reinforcement does not extend into the joint area, the maximum longitudinal distance to the lastcircumferential from the inside shoulder of the bell or the shoulder of the spigot shall be 75 mm, except tha
37、t if this distance exceedsone half of the wall thickness, the pipe wall shall contain at least a total reinforcement area of the minimum specified area per linearmetre times the laying length of the pipe section. The minimum cover on the last circumferential near the spigot shoulder shallbe 13 mm.9.
38、4 Where reinforcement is in the bell or spigot, the minimum end-cover on the last circumferential shall be 13 mm in the bellor 6 mm in the spigot.9.5 The continuity of the circumferential reinforcing steel shall be maintained during the manufacture of the pipe, except when,as agreed upon by the owne
39、r, lift eyes or holes are provided in each pipe or the pipe is converted into a manhole tee.10. Welds, Splices, and Development of Circumferential Reinforcement10.1 General:10.1.1 When pipe are not marked to show a specific orientation in the ground, any weld to, or splice of, a circumferential shal
40、lbe considered to be at the point of the maximum flexural stress.10.1.2 When pipe are marked to show a specific orientation in the ground, any weld to, or splice of, a circumferential shall beconsidered to be at a distance determined by the orientation angle closer to the point of maximum flexural s
41、tress than the markingindicates.10.1.3 Splices of smooth and deformed wire shall be welded and shall meet the requirements of 10.3 and 10.4.10.2 Notation:Awa = actual steel area of the individual circumferential wire, mm2.C1417M 13a3Awr = steel area required for the individual circumferential wire f
42、or flexure, mm2, either at the splice, for splices, or at the pointof maximum moment, for quadrant mat reinforcement.db = diameter of reinforcing wire or bar, mm.f lc = design compressive strength of concrete, MPa.fy = design yield strength of reinforcement, MPa.Fw = embedded weld factor (see 10.4.3
43、).Ld = development length of reinforcing wire or bar, mm.Pt = pull test strength of wire or bar at break, N.s = spacing of wire to be developed or spliced, mm.10.3 Welds:10.3.1 For butt splices of circumferentials or where welds are made to circumferentials, pull tests of representative specimensof
44、the circumferential across the finished weld shall demonstrate a strength of no less than 1.1 times the design yield strength ofthe circumferential except as provided in 10.4.10.3.1 At the option of the manufacturer, a more detailed analysis may be made and the requirements of this section used inst
45、eadof When 10.3.1. For butt splices of circumferentials or where welds are made to circumferentials, pull tests,splices are welded, pulltests Pt,of representative specimens of the circumferential across the finished weld shall demonstrate a strength of no less than:shalldevelop at least 50 % of the
46、minimum specified ultimate tensile strength of the steel, andPt 51.1 Awr fy (1)there shall be a minimum lap of 50 mm. For butt-welded splices in bars or wire, permitted only with helically wound cages,pull tests of representative specimens shall develop at least 75 % of the minimum specified ultimat
47、e tensile strength of thesteel.or no less than:P t 50.5 Awa fy (2)whichever is greater.10.4 Lapped Splices of Circumferential Reinforcement:10.4.1 Where lapped circumferentials are spliced by welding, they shall be lapped no less than 50 mm. Pull tests ofrepresentative specimens shall develop no les
48、s than 0.9 times design yield strength of the circumferential.10.4.2 At the option of the manufacturer, a more detailed analysis may be made and the requirements of 10.4.2 and 10.4.3 usedinstead of 10.4.1. Where lapped circumferentials are spliced by welding, they shall be lapped no less than 50 mm.
49、 Pull tests, Pt,of representative specimens shall develop no less than:Pt 5Fw Awr fy (3)or not less than the strength required by Eq 2, whichever is the greater.10.4.3 The embedded weld factor, Fw, relates the pull test strength of the non-embedded splice specimens to the strength of thesplice embedded in the concrete of the pipe wall.10.4.3.1 If the pull test break is in the wire, Fw shall be taken as 0.90.10.4.3.2 If the pull test break is in the weld, Fw shall be taken as 0.70.10.4.1 If lapped splices of circumferentials consisting of deformed bars #19
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