ASTM C1729-2010 Standard Specification for Aluminum Jacketing for Insulation《绝缘铝护套的标准规范》.pdf

1、Designation: C1729 10Standard Specification forAluminum Jacketing for Insulation1This standard is issued under the fixed designation C1729; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in pare

2、ntheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers aluminum jacketing for ther-mal and acoustical insulation operating at either above orbelow ambient temperatures and in bot

3、h indoor and outdoorlocations. It does not cover insulation jacketing made fromother materials such as mastics, fiber reinforced plastic, PVC,or stainless steel nor does it cover the details of thermal oracoustical insulation systems.1.2 This specification provides physical requirements foraluminum

4、jacketing for thermal and acoustical insulation.Guide C1423 provides guidance in selecting jacketing materi-als and their safe use.1.3 This is a material specification and does not imply anyperformance of the installed system using the materials speci-fied herein.1.4 The values stated in inch-pound

5、units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.5 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is therespon

6、sibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2B209 Specification for Aluminum and Aluminum-AlloySheet and PlateC168 Terminology Relating to

7、 Thermal InsulationC450 Practice for Fabrication of Thermal Insulating FittingCovers for NPS Piping, and Vessel LaggingC585 Practice for Inner and Outer Diameters of ThermalInsulation for Nominal Sizes of Pipe and TubingC835 Test Method for Total Hemispherical Emittance ofSurfaces up to 1400CC1423 G

8、uide for Selecting Jacketing Materials for ThermalInsulationD3363 Test Method for Film Hardness by Pencil TestE84 Test Method for Surface Burning Characteristics ofBuilding MaterialsF1249 Test Method for Water Vapor Transmission RateThrough Plastic Film and Sheeting Using a ModulatedInfrared Sensor2

9、.2 ANSI Standard:3ANSI H35.2/H35.2(M) Dimensional Tolerances for Alumi-num Mill Products3. Terminology3.1 DefinitionsDefinitions in Terminology C168 apply toterms used in this specification.3.2 Definitions of Terms Specific to This Standard:3.3 box ribaluminum sheet formed to have alternatingparalle

10、l grooves and ridges with a cross section approximatinga square wave3.4 claddingsynonymous with jacketing3.5 crevice corrosiona type of corrosion occurring onmetal jacketing caused by differences in oxygen concentrationin the electrolyte in adjacent regions of the material. Thesedifferences lead to

11、a concentration cell and the region on themetal jacketing which is oxygen-starved is subject to corro-sion.3.6 cross crimpedsynonymous with316 in. corrugated3.7 deep corrugatedaluminum sheet formed to have al-ternating parallel grooves and ridges with a cross sectionapproximating a sine wave3.8 fini

12、shthe texture of the aluminum surface3.9 gorejacketing for elbows, fittings, or other non-straight portions of the piping system made from a multitude ofsimilar overlapping pieces3.10 laggingsynonymous with jacketing3.11 moisture retarder (moister barrier)a layer of plasticfilm or other material app

13、lied to the inner side of metaljacketing to inhibit jacket corrosion by interfering with theformation of a galvanic cell between the dissimilar metals ofthe pipe and jacket or by preventing crevice corrosion.1This specification is under the jurisdiction of ASTM Committee C16 onThermal Insulation and

14、 is the direct responsibility of Subcommittee C16.40 onInsulation Systems.Current edition approved May 1, 2010. Published May 2010. DOI: 10.1520/C172910.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMSt

15、andards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohoc

16、ken, PA 19428-2959, United States.3.11.1 DiscussionA moisture retarder is not an insulationsystem water vapor retarder and does not perform the samefunction.3.12 polykraft a multilayer composite film used as amoisture retarder on metal jacketing consisting of at least onelayer of minimum 40 lb kraft

17、 paper and one or more layers ofplastic film, usually polyethylene at a minimum thickness of1.5 mils.3.13 polysurlyna multilayer film used as a moisture re-tarder on metal jacketing consisting of at least one layer ofethylene/methacrylic acid copolymer and one or more layers ofother polymers, usuall

18、y polyethylene.4. Significance and Use4.1 This specification is used to specify material by physicalproperty requirements that address the prerequisites in Sections6 to 10. The designer of an insulation system, after determiningthe system requirements, shall use this specification to specifythe appr

19、opriate aluminum jacketing.5. Classification5.1 Classification of aluminum jacketing is based on threefactors:5.1.1 Outer surface treatment and emittance (e):5.1.1.1 Type I = Bare surface, = 0.15.1.1.2 Type II = Painted with pigmented paint, = 0.8,5.1.1.3 Type III = Painted with unpigmented paint, =

20、 0.5,and5.1.1.4 Type IV = Plastic film coated surface, = 0.85.5.1.1.5 Paint systems for Types II and III must be factoryapplied and baked on.5.1.1.6 Plastic film for Type IV must be factory applied andheat laminated to the surface.5.1.2 Alloy and Temper per Specification B209:5.1.2.1 Grade 1 = Alloy

21、 3105 or 3003, half hard temper(H14,)5.1.2.2 Grade 2 = Alloy 3105 or 3003, quarter hard temper(H12 - lock forming quality),5.1.2.3 Grade 3 = Alloy 1100, dead soft temper,5.1.2.4 Grade 4 = Alloy 3004, and5.1.2.5 Grade 5 = Alloy Alclad 3004 (alloy 3004 clad bothsides with alloy 7072 for improved corro

22、sion resistance).5.1.3 Moisture Retarder:5.1.3.1 Class A = polysurlyn, 3 mil thick,5.1.3.2 Class B = polysurlyn, 4.5 mil thick,5.1.3.3 Class C = polykraft per section,5.1.3.4 Class D = painted, and5.1.3.5 ClassE=nomoisture retarder.6. Materials and Manufacture6.1 Aluminum jacketing materials are com

23、posed of a singlematerial or a lamination of several components. The materialsare supplied in the form of rolls or sheets or preformed to fit thesurface to which they are to be applied. The materials areapplied in the field or as a factory-applied composite with theinsulation.6.2 The primary materia

24、l shall be aluminum and shall havea finish that is smooth,316 in. corrugated, or stucco embossed.The dimensions of corrugations (pitch and depth) must beagreed to by manufacturer and purchaser to achieve inter-changeability, constant rigidity, and appearance.6.3 In most cases, the inner surface of a

25、luminum jacketingmaterial is coated or covered with a moisture resistant film toretard possible galvanic or chemical corrosion, or both, of thejacketing.6.4 For highly corrosive ambient conditions or to increaseemittance, the purchaser shall specify that the outer surface ofthe aluminum be coated wi

26、th a pigmented or unpigmentedpaint or with a plastic film.6.5 The aluminum used in this jacketing, with the exceptionof box rib, shall be manufactured from Specification B209,alloys 3003, 3105, or 1100 with tempers of H14 (half hard),H12 (quarter hard), or dead soft Grades 1, 2, or 3 per 5.1.2.6.6 A

27、luminum jacketing shall be specified by the thicknessof the aluminum layer which shall be in the range from 0.016to 0.050 in. (0.41 to 1.27 mm)6.7 Box rib aluminum jacketing pieces shall be manufac-tured from Specification B209, alloys 3004 or Alclad 3004 Grades 4 and 5 per Section 5.1.2 and shall b

28、e 0.032 in. (0.8mm), 0.040 in. (1.0 mm), or 0.050 in (1.3 mm) thick.NOTE 1Typical box rib widths available are 45-58 in. (1159 mm),38.5 in. (978 mm), and 27.5 in. (699 mm). Typical lengths available are 8,10, and 12 ft (2.4, 3.0, and 3.7 m). The pattern of grooves and ridgestypically repeats on 4 in

29、. (102 mm) centers and the height of each rib istypically 1 in. (25 mm).6.8 Deep corrugated aluminum jacketing pieces shall be0.016 in. (0.4 mm), 0 .020 in. (0.5 mm), 0.024 in. (0.6 mm),0.032 in. (0.8 mm), or 0.040 in. (1.0 mm) thick.NOTE 2Typical deep corrugated width is 33 in. (838 mm) and typical

30、length is 6 to 12 ft (1.8 to 3.7 m). Two repeating patterns are common 1-14 in. (32 mm) on centers with a14 in. (6 mm) height and a 2-12 in. (64mm) on centers with a58 in. (16 mm) height.7. Physical Properties7.1 Required physical properties are shown in Table 1 andTable 2.7.2 All aluminum jacketing

31、 shall demonstrate a flamespread of 25 or less and smoke developed of 50 or less whentesting the outer side (the side opposite that contacting theinsulation) in accordance with 11.2.NOTE 3Aluminum jacketing is not typically considered a fire resistantmaterial. If a higher level of fire resistance or

32、 protection is required,alternative jacketing materials usually based on steel, should be consid-ered.7.3 Unless otherwise specified by the manufacturer, theemittance of the jacketing shall be considered to be:TABLE 1 Minimum Thickness for Pipe JacketingMinimum Allowable Aluminum Thickness (in.)Oute

33、r InsulationDiameter (in.)RigidInsulationNon-RigidInsulation# 8 0.016 0.016over 8 thru 11 0.016 0.020over 11 thru 24 0.016 0.024over 24 thru 36 0.020 0.032over 36 0.024 0.040C1729 1027.3.1 Type I = 0.1 which is typical for a normally oxidizedaluminum jacket in service,7.3.2 Type II = 0.8 which is ty

34、pical for a pigmented paint,7.3.3 Type III = 0.5 which is typical of an unpigmentedpaint, and7.3.4 Type IV = 0.85 which is typical of a plastic filmsurface.NOTE 4Testing of the emittance of Type I has yielded initial unoxi-dized values ranging from 0.03 to 0.05 and oxidized “in-service” valuesrangin

35、g from 0.1 to 0.31. The use of an emittance of 0.1 is recommendedhere as being the most conservative value. 7.3 addresses the situationwhere a user of this standard wishes to consider a different emittancevalue.7.4 Permissible thickness tolerances vary with nominalthickness and are shown in Table 3.

36、 Thickness is measured per11.3.7.5 Requirements for permissible pinholes in the moistureretarder when tested per 11.4 are shown in Table 2.7.6 The moisture retarder shall have no visual defect thatwill affect performance and shall be free of laminated separa-tions, holes, rips, tears, scratches, den

37、ts, non-uniform edges, orcreases.7.7 Requirements for water vapor transmission rate(WVTR) of the moisture retarders tested per 11.6 are shown inTable 2. Testing the WVTR of moisture retarders is notpossible after they are applied to the aluminum jacketing sothis testing shall be done on the moisture

38、 retarders prior toapplication.8. Dimensions and Permissible Variations8.1 Dimensions for aluminum jacketing shall be as agreedto by purchaser and seller.8.2 When cut into sheets for use as pipe insulation jacketing,the dimension of the aluminum jacketing sheet designed toaccommodate the pipe insula

39、tion circumference shall be calledthe length and the other major dimension shall be identified asthe width.8.2.1 Typical length is equal to the outer circumference ofthe insulation plus 2 in. (51 mm).8.2.2 Typical width is 36 in. (0.91 m), 48 in. (1.22 m), or 1meter (39.4 in.).8.2.3 Dimensions diffe

40、ring from these standards are pos-sible but must be agreed to by purchaser and seller.8.2.4 Tolerances for aluminum jacketing sheets shall be 618 in. (6 3mm) in width and length.8.3 When cut into sheets for use as equipment and vesselinsulation jacketing, the longer dimension of the box rib orcorrug

41、ated aluminum jacketing sheet shall be called the lengthand the other (shorter) major dimension shall be identified asthe width.8.3.1 Typical width of deep corrugated aluminum sheet is33 in. (84 mm).8.3.2 Typical lengths of deep corrugated aluminum sheet are6 to 12 ft (1.8 to 3.7 m).8.3.3 Typical wi

42、dths of box rib aluminum sheet are 45-58 in.(1159 mm), 38.5 in. (978 mm), and 27.5 in. (699 mm).TABLE 2 Physical PropertiesType I II III IVGrade All All All AllClass A, Band CDEA,Band CDEA,Band CDEA,Band CDEEmittance 0.1 0.1 0.1 0.8 0.8 0.8 0.5 0.5 0.5 0.85 0.85 0.85Surface Burning (flame/smoke) 25/

43、50 25/50 25/50 25/50 25/50 25/50 25/50 25/50 25/50 25/50 25/50 25/50Moisture retarder pinholes #5 #5 n.a. #5 #5 n.a. #5 #5 n.a. #5 #5 n.a.Moisture retarder WVTR (g/100 in2/day) #0.1 n.a. n.a. #0.1 n.a. n.a. #0.1 n.a. n.a. #0.1 n.a. n.a.Outer Paint Thickness (mils) n.a. n.a. n.a. 0.7-0.8 0.7-0.8 0.7-

44、0.8 0.3-0.4 0.3-0.4 0.3-0.4 n.a. n.a. n.a.Outer Paint Pencil Hardness (min) n.a. n.a n.a. HHHHHH.a.a.aTABLE 3 Permissible Thickness TolerancesNominal thickness inin.(mm)Thickness tolerance in in. (mm) forUp to 39.4 in. (1 m) wide jacketingand deep corrugated sheet48 in. (1.22 m) wide jacketingand bo

45、x rib sheetover 0.010 thru 0.016(over 0.254 thru 0.406)0.0010 (0.0254) 0.0015 (0.0381)over 0.016 thru 0.025(over 0.406 thru 0.635)0.0015 (0.0381) 0.0020 (0.0508)over 0.025 thru 0.032(over 0.635 thru 0.813)0.0020 (0.0508) 0.0025 (0.0635)over 0.032 thru 0.039(over 0.813 thru 0.991)0.0020 (0.0508) 0.00

46、30 (0.0762)over 0.039 thru 0.047(over 0.991 thru 1.194)0.0025 (0.0635) 0.0035 (0.0889)over 0.047 thru 0.063(over 1.194 thru 1.600)0.0030 (0.0762) 0.0035 (0.0889)C1729 1038.3.4 Typical lengths of box rib aluminum sheet are 8, 10,and 12 ft (2.4, 3.0, and 3.7 m)8.3.5 Dimensions differing from these sta

47、ndards are pos-sible but must be agreed to by purchaser and seller.8.3.6 Width and length tolerances for aluminum jacketingdeep corrugated sheets and box rib shall be 618 in. (6 3mm)within a lot and 612 in. (6 13 mm) between lots.8.4 When aluminum jacketing is provided in rolls, thelonger dimension

48、is called the length and the shorter dimensionis called the width.8.4.1 Tolerances for roll materials shall be 618 in. (6 3mm) on width and + 5,0%onlength.9. Workmanship, Finish and Appearance9.1 There shall be no defects in materials or workmanshipthat will affect the required performance of the al

49、uminumjacketing.9.2 There shall be no defects that adversely affect theappearance of the aluminum jacketing.9.3 There shall be no defects that would affect the ability ofthe user to process the aluminum jacketing material.10. Requirements of Aluminum Jacketing10.1 The main purposes of aluminum jacketing are toprovide physical damage resistance, UV protection, and toshed liquid water minimizing the amount entering the insula-tion system.10.2 If greater levels of corrosion resistance are desired thanthat achieved with plain aluminum, a pain