ASTM C374-1970(2009) Standard Test Methods for Fusion Flow of Porcelain Enamel Frits (Flow-Button Methods)《搪瓷玻璃熔化流动性的标准试验方法(流动按钮法)》.pdf

1、Designation: C 374 70 (Reapproved 2009)Standard Test Methods forFusion Flow of Porcelain Enamel Frits (Flow-ButtonMethods)1This standard is issued under the fixed designation C 374; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, t

2、he year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 These test methods cover evaluation of the relativefusion flow characteristics of samples of a given porcel

3、ainenamel frit by comparison with an established standard for thatfrit.1.2 Two test methods are included, differing only in certaindetails of the samples and in the apparatus and procedure forpreparation of test specimens. Both test methods give equallyreproducible results and provide a satisfactory

4、 basis for com-parison of fusion flow of the sample with that of the establishedstandard.1.2.1 Test Method A employs granular particles of frit towhich a bonding agent has been added. Button specimens areformed under high pressure in a hydraulic press.1.2.2 Test Method B employs crushed, sized parti

5、cles of fritto which a bonding agent has been added. Button specimensare formed in a steel mold by hand.1.3 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not c

6、onsidered standard.1.4 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to

7、use.2. Referenced Document2.1 ASTM Standards:2E11 Specification for Woven Wire Test Sieve Cloth andTest SievesTEST METHOD A3. Apparatus3.1 Mortar, of hard steel, resistant to abrasion by theporcelain enamel frit, and conforming to the dimensions shownin Fig. 1.NOTE 1Suitable mortars are available co

8、mmercially under the desig-nation “tool steel crushing mortar.”3.2 SievesNo. 12 (1.70-mm) and No. 200 (75-m) sievesconforming to Specification E11.NOTE 2Tyler Standard Series sieves No. 12 (0.0060-in. (0.152-mm)openings) and No. 200 (0.029-in. (0.07-mm) openings) correspond toASTM sieves Nos. 12 and

9、 200 (U.S. Standard Sieves series numbers).3.3 Hydraulic Press, capable of developing 3500-lbf(15 600 N) force (Fig. 2).3.4 Steel Mold Assembly, consisting of a die and plunger,and having an inside diameter of12 in. (12.7 mm) over itslength of 218 in. (54 mm) as illustrated in Fig. 3.3.5 Fusion Flow

10、 Rack, preferably constructed of heat-resisting alloy and conforming to the detailed requirementsshown in Fig. 4.4. Sample4.1 A representative sample of the frit to be tested shall beobtained, mixed thoroughly, and reduced by quartering toabout 25 g. This sample shall be crushed in a hard steel mort

11、arto pass a No. 12 (1.70-mm) sieve and be retained on a No. 200(75-m) sieve.5. Test Specimen5.1 Weigh 3.5 6 0.05-g samples of the standard frit and ofthe material to be tested and thoroughly mix each of thesesamples with 4 or 5 drops of a 1 % gum arabic solution. Moldfusion button test specimens of

12、the standard and of the sampleas directed in 5.2.1These test methods are under the jurisdiction of ASTM Committee B08 onMetallic and Inorganic Coatings and are the direct responsibility of SubcommitteeB08.12 on Materials for Porcelain Enamel and Ceramic-Metal Systems.Current edition approved April 1

13、5, 2009. Published June 2009. Originallyapproved in 1955. Last previous edition approved in 2004 as C 374 70 (2004)1.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to

14、 the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.5.2 Place the sample in the steel mold. Place the moldassembly containing the sample in a hydraulic press and bringthe press up t

15、o 3000 to 3500 lbf (13.3 to 15.6 kN) total load,and immediately release (Fig. 2). Force the formed button outof the mold with the plunger, taking care not to damage thebutton in any way that might change the dimensions.5.3 Dry the test specimens in a suitable oven at 100C for 1h.NOTE 3Special care m

16、ust be exercised in drying buttons formed bythis method, before firing, in order to prevent bloating and possibleeruption of the button when first placed in the furnace.6. Procedure6.1 MountingPlace the dried fusion buttons on a firedgroundcoat plate. The location of the test specimens withrespect t

17、o the standard may be modified as desired. Althoughthe gage of metal used for the ground-coated plate is not ofcritical importance, most satisfactory results will be obtainedwhen the metal is not heavier than 18 gage nor lighter than 22gage (1.02 to 0.044 mm). Use the same gage of metalconsistently

18、from test to test in order to reduce the number ofvariables to a minimum. The groundcoat enamel used to coatthe groundcoat plate shall have a median firing temperature nomore than 50F (28C) below the median firing temperature forthe most refractory frit being tested. Place the groundcoat platewith f

19、usion buttons in place in a horizontal position on thefusion flow rack, which shall previously have been heated tofurnace temperature, and place the entire test assembly in thefurnace immediately.6.2 FiringFire in a furnace in which the atmosphere isoxidizing and entirely free of any products of com

20、bustion. Heatdistribution within the furnace shall be such that no portion ofthe fusion buttons will vary more than 65F (63C) from anyother button or portion thereof. The temperature shall approxi-mate the median firing temperature for the standard that is usedas a basis for comparison. Allow the bu

21、ttons to remain in thehorizontal position (Fig. 5(a) until such time as fusion of thebuttons is evident from the rounded appearance of the tops ofthe buttons. Then release the groundcoat plate to the verticalposition (Fig. 5(b) and allow the fusion buttons to flow aminimum of 50 mm, following which

22、remove the test assemblyfrom the furnace and allow the buttons to cool. When the flowis completed, the sides of the fusion buttons should beapproximately parallel; that is, there should be no excessivespreading of the fusion buttons in the horizontal position,indicating that the buttons were allowed

23、 to remain in thehorizontal position for too long a time.6.3 Measuring FlowMeasure the greatest length of thefusion flow to the nearest 1 mm for each fusion button,including the standard.7. Report7.1 Report the length of the fusion flow for each testspecimen in comparison with the standard run at th

24、e same time.For example, if a given specimen flows 50 mm against a flowfor the standard of 55 mm, the results shall be reported as“50/55 mm.” If the width of the test specimen is observed tovary more than 10 % from the width of the standard, length-times-width values shall be calculated for the comp

25、arison.TEST METHOD B8. Apparatus8.1 MortarSee 3.1.8.2 SievesNo. 60 (250-m) and No. 200 (75-m) sievesconforming to Specification E11.NOTE 4Tyler Standard Series sieves No. 60 (0.0097-in. openings) andNo. 200 (0.0029-in. openings) correspond to ASTM sieves Nos. 60 and200 (U.S. Standard Sieve series nu

26、mbers).8.3 Steel Mold Assembly, consisting of a die, plunger, andbackup disk as shown in Fig. 6. The inside diameter of themold shall be12 in. (12.7 mm) over its length of 114 in. (31.8mm).8.4 Fusion Flow RackSee 3.5.9. Sample9.1 A representative sample of the frit to be tested shall beobtained, mix

27、ed thoroughly, and reduced by quartering toabout 25 g. This sample shall be crushed by impact in a hardNOTE1 in. = 25.4 mm.FIG. 1 MortarFIG. 2 Hydraulic PressC 374 70 (2009)2steel mortar to pass a No. 60 (250-m) sieve and be retained ona No. 200 (75-m) sieve. In order to avoid the excessivereduction

28、 of fines, they shall be removed frequently during theprocess of reduction by throwing the sample on the sieve andcontinuing the crushing of the coarser particles until all thesample passes through the sieve.10. Preparation of Test Specimens10.1 Weigh 3.5 6 0.05-g samples of the standard and of them

29、aterial to be tested and thoroughly mix each of these sampleswith 4 or 5 drops of a 1 % gum arabic solution. Mold fusionbutton test specimens of the standard and of the sample asdirected in 10.2.10.2 Place the mixture in the steel mold with the plunger inplace and tamp the mixture to form a solid bu

30、tton (Note 5).Force the formed button out of the mold, taking care not todamage the button in any way that might change the dimen-sions.NOTE 5Since the height of the button will generally be controlled bythe density of the material, for materials of approximately the samedensity such as leadless fri

31、ts or lead-bearing frits, it will be foundconvenient to score the side of the plunger at a point representing theaverage height of the button for materials of the same density and tamp thepowder to this mark each time a button is formed.10.3 Dry the test specimens (Note 3).NOTEMetric Equivalentin. m

32、m in. mm0.010 0.0338 9.5 134 44.01332 10.3 218 54.012 12.7 212 63.5FIG. 3 Mold for Test SpecimensTest Method AC 374 70 (2009)311. Procedure11.1 Mount and fire the fusion buttons and measure the flowas directed in Section 6.12. Report12.1 Report the results of the test as directed in Section 7.NOTEin

33、. = 25.4 mm.FIG. 4 Fusion Flow RackNOTE(a) Fusion Buttons in Horizontal Position (b) Fusion Buttons in Vertical PositionFIG. 5 Fusion Test AssemblyC 374 70 (2009)413. Precision and Bias13.1 No statement is made for precision or bias of these testmethods because the results are used to compare the re

34、lativefusion flow characteristics of a given porcelain enamel frit,with those of an established standard to determine anticipatedperformance.14. Keywords14.1 comparative test; fusion flow; glass coating; moltenflow; porcelain enamel fritsASTM International takes no position respecting the validity o

35、f any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to

36、 revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters.

37、Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is c

38、opyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).NOTEin. = 25.4 mm.FIG. 6 Details of Mold for Test SpecimensTest Method BC 374 70 (2009)5