ASTM C581-2003(2008)e1 Standard Practice for Determining Chemical Resistance of Thermosetting Resins Used in Glass-Fiber-Reinforced Structures Intended for Liquid Service《液体设备用的玻璃纤.pdf

1、Designation: C 581 03 (Reapproved 2008)1An American National StandardStandard Practice forDetermining Chemical Resistance of Thermosetting ResinsUsed in Glass-Fiber-Reinforced Structures Intended forLiquid Service1This standard is issued under the fixed designation C 581; the number immediately foll

2、owing the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been appro

3、ved for use by agencies of the Department of Defense.1NOTENote 2 was editorially revised in August 2008.1. Scope1.1 This practice is designed to evaluate, in an unstressedstate, the chemical resistance of thermosetting resins used inthe fabrication of reinforced thermosetting plastic (RTP) lami-nate

4、s. This practice provides for the determination of changesin the properties, described as follows, of the test specimensand test reagent after exposure of the specimens to the reagent:hardness of specimens, weight change thickness, appearance ofspecimens, appearance of immersion media, and flexurals

5、trength and modulus.1.2 The values stated in inch-pound units are to be regardedas standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.NOTE 1This practice may also be used to evaluate other factors, s

6、uchas surfacing veils, the effect of resin additives, and fabrication variables onthe chemical resistance of the resin.NOTE 2There is no known ISO equivalent to this standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibi

7、lity of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D 790 Test Methods for Flexural Properties of Unreinforcedand Reinforced Plastics and Electrical

8、Insulating MaterialsD 2563 Practice for Classifying Visual Defects in Glass-Reinforced Plastic Laminate PartsD 2583 Test Method for Indentation Hardness of RigidPlastics by Means of a Barcol ImpressorD 2584 Test Method for Ignition Loss of Cured ReinforcedResins3. Significance and Use3.1 The results

9、 obtained by this practice shall serve as aguide in, but not as the sole basis for, selection of a thermo-setting resin used in an RTP structure. No attempt has beenmade to incorporate into the practice all the various factors thatmay enter into the serviceability of an RTP structure whensubjected t

10、o chemical environments. These factors may includestress, different resin-to-glass ratios, and multiple veils.4. Apparatus4.1 Hardness Testing InstrumentThis shall be as de-scribed in Test Method D 2583.4.2 Flexural Properties Testing Apparatus, in accordancewith Test Methods D 790.4.3 Thickness Mea

11、surementA micrometer suitable formeasurement to 0.001 in. (0.025 mm).4.4 Containers, of sufficient size, capacity, and inertness toallow total immersion of reinforced thermosetting plasticspecimens in the specific corrosives chosen for testing. Thesecontainers shall, when necessary, be capable of ma

12、intainingliquid levels of volatile solutions, that is, solvents. This can beaccomplished by the use of reflux condensers.4.5 Heating ApparatusAconstant temperature oven, heat-ing mantle, or liquid bath capable of maintaining temperaturewithin range of 64.0F (62.2C). Proper precautions shouldbe taken

13、 if the corrosives selected are flammable liquids.1This practice is under the jurisdiction ofASTM Committee D20 on Plastics andis the direct responsibility of Subcommittee D20.23 on Reinforced Plastic PipingSystems and Chemical Equipment.Current edition approved May 1, 2008. Published August 2008. O

14、riginallyapproved in 1965. Last previous edition approved in 2003 as C 581 03.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page on

15、the ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.4.6 Analytical Balance, suitable for accurate weighing to0.001 g.5. Reagents5.1 The test media shall consist of the reagents or solutionsto which the RTP laminates are

16、to be exposed.6. Test Specimens6.1 Standard LaminatesPrepare standard fiber-reinforcedlaminates using identical reinforcement in all of the laminates.The laminates shall be constructed of the following materials:6.1.1 Surfacing Mat (Veil)A thin mat of fine fibers usedprimarily to produce a smooth, r

17、esin-rich surface on a rein-forced plastic. The surfacing veil helps determine the thicknessof the resin-rich layer, reduces microcracking and provides anon-wicking chemicallyresistant layer. The surfacing veilshall be compatible with the resin, and manufactured withuniform fiber distribution and no

18、n-bundled fibers. The dry veillayer(s) shall be a minimum 10 mils in thickness and producea 10 to 15 mil resin-saturated veil layer per 10 mils of dry veil.To eliminate the surfacing veil as a variable in corrosion tests,prepare each laminate within a test group with the samesurfacing veil.6.1.2 Cho

19、pped Strand MatType E glass fiber with sizingand binder compatible with the resin. Other glass fiber com-positions may be used but should be considered as variables forcomparison to the standard.6.1.3 ResinCatalyzed and promoted in accordance withthe resin manufacturers recommendation.NOTE 3Fillers,

20、 such as antimony trioxide for improved fire retardancyor thixotropes for viscosity control, may be added, but may detract fromthe corrosion resistance of the test laminate.6.2 Dimensions and General PropertiesThe laminatesshall conform to the required dimensions and general proper-ties of 6.2 and b

21、e fabricated in accordance with 6.3.6.2.1 Laminate SizeA suitable laminate size has beenfound to be 26 by 33 in. (660 by 838 mm) after trimming. Thislaminate size is not restrictive and other dimensions may beused.6.2.2 ThicknessThe thickness of the cured standard lami-nate shall be between 0.120 an

22、d 0.140 in. (3.05 and 3.56 mm).6.2.3 Reinforcement ContentThe glass fiber and bindershall be 4.73 6 0.47 oz/ft2(three layers of 1.5 oz/ft2choppedstrand mat 4.5 oz/ft2having a nominal binder content of 3.5 %and two layers of 10 mil surfacing mat 0.23 oz/ft2having anominal binder content of 7 %)determ

23、ined by preweighingthe materials prior to construction of the laminate. This isequivalent to 23.6 weight % (12.5 volume %) glass fiber whenusing a resin having a cured specific gravity of 1.15. Such alaminate will have a thickness of 0.125 in. (3.18 mm). The useof resins having different specific gr

24、avities will result indifferent weight percentages of glass fiber, but the volumepercentage of glass fiber will remain the same. When usingsynthetic organic fiber surfacing veil, the glass content shall be4.50 6 0.45 oz/ft2( three layers of 1.5oz/ft2chopped strand mathaving a nominal binder content

25、of 3.5 %).6.2.4 HardnessThe hardness shall be at least 90 % of thatof a fully-cured clear casting of the resin, or of a similarlyconstructed laminate as defined by the resin manufacturer.Hardness shall be determined in accordance with s4.1.Itshould be noted that the use of synthetic veil will result

26、 insignificantly lower hardness values. The hardness value willvary with the type of resin and number of plies of syntheticveil. The resin manufacturer should be contacted for theallowable Barcol hardness value of a laminate containingsynthetic veils with the specific resin.6.2.5 Laminate ConditionT

27、he laminate shall meet Accep-tance Level I of Table I of Practice D 2563.6.3 Fabrication of Standard LaminateThe sequence oflay-up shall be as follows:6.3.1 Apply catalyzed resin and a 10-mil (0.25-mm) surfac-ing mat on a flat surface covered with plastic release film ortreated with a suitable relea

28、se agent and roll to distribute resin.NOTE 4The following formula may be used as a guide to determinethe total weight of resin to be used. This is equivalent to 12.5 volume %glass fiber in the laminate. Grams resin equals grams glass fiber materialper 6.2.3 times 2.82 G. Where G equals specific grav

29、ity of cured resin.Excess resin may be used due to loss by adhering to mixing containers,rollers, and other factors.Asuggested amount of excess resin is 10 to 15 %by weight.6.3.2 Follow with three plies of 1.5 oz/ft2chopped strandmat and resin. Roll after each ply to distribute and wet-out thechoppe

30、d strand mat. Rolling with a serrated roller may be doneafter each ply to remove entrapped air but shall be done inaccordance with 6.3.4. The mat weight shall be within 65%of1.5 oz/ft2upon weighing the full 26 by 33-in. cut (660 by838-mm) piece, (or other full dimension used, 6.2.1.).NOTE 5Chopped s

31、trand mat should be cut so that the 26-in. dimen-sion is across the width of the roll and the 33-in. dimension is along themachine direction of the mat. Mat weight variation will most commonlyoccur across the width of the mat. If a wide roll of mat, 52 in. (1320 mm)or greater, is used, the two plies

32、 of mat should be placed in the laminatesuch that the center cut of one ply is placed over the outside edge of thesecond ply. If narrower width mat is used, the second ply should bereversed 180 in the machine direction and laid on top of the first ply tominimize weight variations.6.3.3 Follow with a

33、 10-mil (0.25-mm) surfacing mat as in6.3.1.6.3.4 Remove the air by rolling over the surface with aserrated metal or plastic roller. Take care not to expel enoughresin to raise the glass content above the permissible maxi-mum. The laminate is considered within the range of allowablelevels of resin an

34、d glass if the thickness of the laminate iswithin 0.120 and 0.140 in. (3.05 and 3.56 mm), as described in6.2.2.6.3.5 After the lay-up is completed, cover the laminate witha plastic release film to prevent air inhibition or to provide auniform smooth glossy surface, or both. Carefully smoothdown to r

35、emove entrapped air.NOTE 6The application of the release film may be accomplished byany convenient method. Regardless of how it is applied, it is critical thatany entrapped air between the film and the laminate be entirely removed.One method of application is done by previously wrapping the film aro

36、unda metal rod. Starting at one edge of the laminate, slowly unroll the filmfrom the rod, keeping a bead of resin ahead of the rod as you cross thelaminate. Any entrapped air remaining can be removed by rubbing atongue depressor across the release film surface. Carefully pull the filmC 581 03 (2008)

37、12taut and fasten at the edges to prevent wrinkling of the film. Placing stops(neoprene has been found to be suitable) around the edges of the laminateand passing a heavy metal roller over the laminate helps to insure uniformcontrolled thickness.6.3.6 Cure as recommended by the resin manufacturer. T

38、hecure schedule shall be reported.6.3.7 Trim edges as required.6.4 Record of Standard Laminate ConstructionRecord theproperties of the standard laminate as follows:6.4.1 HardnessDetermine Barcol hardness on the strip asdescribed in 6.2.4 in accordance with Test Method D 2583.6.4.2 Laminate Condition

39、sVisually examine the laminate.The laminate shall meet Acceptance Level I of Table 1 ofPractice D 2563.6.4.3 If the laminate meets the requirements of this speci-fication, retain the laminate sections for preparation of testspecimens.NOTE 7The major criteria for accepting a laminate is thickness and

40、not glass content. If glass content is desired, cut eight 1 by 1 in. specimensfrom the center of the laminate and test in accordance with Test MethodD 2584.6.5 Individual Test Specimens:6.5.1 Specimens for immersion in test solutions shall beapproximately 4 by 5 in. (101.6 by 127 mm), cut from thest

41、andard laminate.6.5.2 Identity of specimens shall be maintained by suitablemeans.6.5.3 Cut edges and drilled holes, if used for suspension,shall be sanded smooth and coated with paraffinated resin.6.5.4 The number of specimens required is dependent on thenumber of test solutions to be employed, the

42、number ofdifferent temperatures at which testing is performed, and thenumber of test intervals. In addition, at least two 4 by 5 in.(101.6 by 127 mm) specimens shall be available for test (see7.4) following the curing period, prior to immersion.7. Procedure7.1 Measurement of SpecimensImmediately fol

43、lowing thecuring period, measure the thickness of the specimens to thenearest 0.001 in. (0.025 mm) at the geometric center of each ofthe intended 1 by 3 in. (25.4 by 76.2 mm) specimens that willbe cut for flexural tests after the completed exposures. Measurethe weight of the specimens to the nearest

44、 0.01 g. Thesethickness and weight measurements shall also be used forcomparison against thickness and weight measurements afterthe completed exposures.7.2 ExposureFollowing the curing period, as specified in6.3.6, prior to immersion, record a brief description of the colorand surface appearance of

45、the coupons and the color and theclarity of the test solution. The total number of coupons percontainer is not limited except by the ability of the container tohold the coupons without touching each other or the container.The coupons must always be completely immersed. Couponsshould be vertical, par

46、allel, and spaced a minimum of 0.25 in.(6.35 mm) apart. There should be a minimum of 0.50 in. (12.7mm) between coupon edges and the container or the liquidsurface. Place the closed container in a constant temperatureoven adjusted to the required temperature or in a suitablyadjusted liquid bath. Exam

47、ine the coupons after 30, 90, 180days, and one year of immersion or other time intervals asrequired to determine the rate of attack.7.2.1 Discard the test solution and replace it with freshsolution as often as necessary to maintain original compositionand concentration.As a minimum, solutions known

48、to be stableshould be replaced at the end of each test period.7.3 Cleaning and Examination After ExposureClean thecoupon and dry by blotting with a paper towel. Cold tap wateris normally used for specimen cleaning. If other cleaningagents are used, verify that they do not attack the resin beingteste

49、d.7.3.1 Note any indication of surface attack on a coupon, anydiscoloration of the test solution, and the formation of anysediment.7.3.2 After final blotting, immediately measure the couponthickness to the nearest 0.001 in. (0.025 mm) in the geometriccenter of each intended 1 by 3 in. (25 by 76.2 mm) specimen.Measure the coupon to the nearest 0.01g. The Barcol hardnesscan then be checked, taking an average of ten readings on eachcoupon, a minimum of 0.50 in. (12.7 mm) from the edge.7.3.3 After washing and measuring thickness, weight, andBarcol ha