ASTM C612-2004e1 Standard Specification for Mineral Fiber Block and Board Thermal Insulation.pdf

1、Designation: C 612 04e1Standard Specification forMineral Fiber Block and Board Thermal Insulation1This standard is issued under the fixed designation C 612; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision.

2、 A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.e1NOTESections 2.2 and 12.7 were editorially updated in June 20

3、08.1. Scope1.1 This specification covers the classification, composition,dimension, and physical properties of mineral fiber (rock, slag,or glass) semi-rigid and rigid board insulation for the use on0F (-18C) cooled surfaces and on heated surfaces up to1800F (982C). Specific applications outside the

4、 maximumand minimum temperature limits shall be agreed upon betweenthe supplier and the purchaser.1.2 For satisfactory performance, properly installed protec-tive vapor retarder or barriers shall be used on below ambienttemperature applications to reduce movement of moisturethrough or around the ins

5、ulation to the colder surface. Failureto use a vapor barrier can lead to insulation and systemdamage. Refer to Practice C 921 to aid material selection.Although vapor retarder properties are not part of this specifi-cation, properties required in Specification C 1136 are perti-nent to applications o

6、r performance.1.3 The orientation of the fibers within the boards isprimarily parallel to the principal surface (face). This specifi-cation does not cover fabricated pipe and tank wrap insulationwhere the insulation has been cut and fabricated to provide afiber orientation that is perpendicular to t

7、he principal largesurface (face).1.4 This standard does not purport to provide the perfor-mance requirements of hourly-rated fire systems. Consult themanufacturer for the appropriate system.1.5 The values stated in inch-pound units shall be regardedas the standard. The SI equivalents of inch-pound u

8、nits aregiven in parentheses for information only and are approximate.1.6 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the

9、 applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2C 165 Test Method for Measuring Compressive Propertiesof Thermal InsulationsC 168 Terminology Relating to Thermal Insulating Materi-alsC 177 Test Method for Steady-State Heat Flux Measure-ments and Ther

10、mal Transmission Properties by Means ofthe Guarded-Hot-Plate ApparatusC 303 Test Method for Density of Preformed Block-TypeThermal InsulationsC 356 Test Method for Linear Shrinkage of PreformedHigh-Temperature Thermal Insulation Subjected to Soak-ing HeatC 390 Criteria for Sampling and Acceptance of

11、 PreformedThermal Insulation LotsC411 Test Method for Hot-Surface Performance of High-Temperature Thermal InsulationC 447 Practice for Estimating the Maximum Use Tempera-ture of Thermal InsulationsC 518 Test Method for Steady-State Heat Flux Measure-ments and Thermal Transmission Properties by means

12、 ofthe Heat Flow Meter ApparatusC 665 Specification for Mineral-Fiber Blanket Thermal In-sulation for Light Frame Construction and ManufacturedHousingC 680 Practice for Determination of Heat Gain or Loss andthe Surface Temperatures of Insulated Pipe and EquipmentSystems by the Use of a Computer Prog

13、ramC 795 Specification for Thermal Insulation for Use in Con-tact with Austenitic Stainless SteelC 921 Practice for Determining the Properties of JacketingMaterials for Thermal InsulationC 1045 Practice for Calculating Thermal TransmissionProperties Under Steady-State Conditions1This specification i

14、s under the jurisdiction of ASTM Committee C16 onThermal Insulation and is the direct responsibility of Subcommittee C16.20 onHomogeneous Inorganic Thermal Insulations.Current edition approved May 1, 2004. Published June 2004. Originallyapproved in 1967. Last previous edition approved in 2000 as C 6

15、12 00a.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive,

16、PO Box C700, West Conshohocken, PA 19428-2959, United States.C 1058 Practice for Selecting Temperatures for Evaluatingand Reporting Thermal Properties of Thermal InsulationC 1101/C 1101M Test Methods for Classifying the Flexibil-ity or Rigidity of Mineral Fiber Blanket and BoardInsulationC 1104/C 11

17、04M Test Method for Determining the WaterVapor Sorption of Unfaced Mineral Fiber InsulationC 1114 Test Method for Steady-State Thermal TransmissionProperties by Means of the Thin-Heater ApparatusC 1136 Specification for Flexible, Low Permeance VaporRetarders for Thermal InsulationC 1304 Test Method

18、for Assessing the Odor Emission ofThermal Insulation MaterialsC 1335 Test Method for Measuring the Non-Fibrous Con-tent of Man-Made Rock and Slag Mineral Fiber InsulationE84 Test Method for Surface Burning Characteristics ofBuilding Materials2.2 Other Referenced Document:CAN/ULC-S102 Standard Method

19、 of Test for SurfaceBurning Characteristics of Building Materials and Assem-blies33. Terminology3.1 For definitions used in this specification, see Terminol-ogy C 168.3.2 Definitions of Terms Specific to This Standard:3.2.1 delivered thicknessthe actual thickness of the prod-uct shipped by the manuf

20、acturer or the seller and received bythe purchaser.3.2.2 mean temperaturethe sum of the cold surface tem-perature and the hot surface temperature divided by two.3.2.3 shotfor the purposes of this specification, as thatmaterial which cannot be brushed or mechanically shakenthrough No. 100 (150-m) sie

21、ve.4. Classification4.1 Mineral fiber board insulation covered by this specifi-cation shall be classified into seven types and two categories,shown in Table 1. This classification is based upon theinsulations maximum use temperature, maximum apparentthermal conductivity, minimum compressive resistan

22、ce, maxi-mum linear shrinkage, maximum water vapor sorption, andmaximum surface burning characteristics.4.1.1 Category 1No compressive resistance (load-bearing) properties are required.4.1.2 Category 2Minimum compressive resistance (load-bearing) properties are required.4.1.3 Type V, Grade ARequires

23、 no heat-up schedule.4.1.4 Type V, Grade BHeat-up schedule is required.NOTE 1Caution: Grade B may not be suitable for applicationsrequiring hot installation capability at the maximum temperature indi-cated. In general, products having a Grade B designation are designed tobe used with a heat-up sched

24、ule. Failure to use a heat-up schedule withGrade B products may lead to an exothermic reaction. This is dependenton thickness and temperature. Consult the manufacturer or manufacturersliterature for special heat rate considerations.5. Ordering Information5.1 The type, category, grade for Type V, and

25、 dimensionsshall be specified by the purchaser.3Available from Underwriters Laboratories of Canada, 7 Crouse Road, Scarbor-ough, Ontario, Canada M1R 3A9.TABLE 1 Physical Property RequirementsAProperties Type IA Type IB Type II Type III Type IVA Type IVBType VGrade A and BMaximum use temperatureBF (C

26、) 450 (232) 450 (232) 850 (454) 1000 (538) 1200 (649) 1200 (649) 1800 (982)Apparent thermal conductivity, max,Btu in./h ft2F (W/m K)Mean temperatures F (C)25 (-4) 0.22 (0.032) 0.21 (0.030) 0.21 (0.030) 0.21 (0.030) 0.21 (0.030) 0.23 (0.033) 0.44 (0.063)75 (24) 0.26 (0.037) 0.26 (0.037) 0.25 (0.036)

27、0.25 (0.036) 0.25 (0.036) 0.24 (0.035) 0.45 (0.064)100 (38) 0.28 (0.040) 0.27 (0.039) 0.27 (0.039) 0.27 (0.039) 0.27 (0.039) 0.25 (0.036) 0.45 (0.064)200 (93) 0.36 (0.052) 0.34 (0.049) 0.35 (0.050) 0.35 (0.050) 0.34 (0.049) 0.30 (0.043) 0.47 (0.068)300 (149) 0.46 (0.066) 0.42 (0.060) 0.44 (0.063) 0.

28、44 (0.063) 0.44 (0.063) 0.36 (0.052) 0.49 (0.071)400 (204) 0.55 (0.079) 0.55 (0.079) 0.55 (0.079) 0.42 (0.061) 0.52 (0.075)500 (260) 0.70 (0.101) 0.70 (0.101) 0.70 (0.101) 0.53 (0.076) 0.55 (0.080)600 (316) 0.90 (0.130) 0.85 (0.123) 0.63 (0.091) 0.59 (0.085)700 (371) 1.00 (0.144) 0.75 (0.108) 0.63 (

29、0.091)800 (427) 0.67 (0.097)Minimum Compressive resistance at10 % deformation, min, lb/ft2(kPa)Category I no compressive resistance requirementCategory 2 N. A.C25 (1.2) 25 (1.2) 12 (0.6) 50 (2.4) 50 (2.4) 1000 (48)Linear shrinkage, at maximum usetemperature, %2.0 2.0 2.0 2.0 2.0 2.0 4.0Water vapor s

30、orption, max, % 5.0 5.0 5.0 5.0 5.0 5.0 5.0Surface burning characteristics:Flame spread index, max 25 25 25 25 25 25 25Smoke developed, max 50 50 50 50 50 50 50ARefer to Section 7 for additional physical property requirements.BSee Caution in 6.2.1.CN. A. indicates not applicable.C61204e126. Material

31、s and Manufacture6.1 CompositionMineral fiber block and semi-rigid andrigid board insulation shall be composed of rock, slag, or glassprocessed from the molten state into fibrous form and bondedwith an organic or inorganic binders or both.Asbestos shall notbe used as an ingredient or component part

32、of the product.6.2 Facings:6.2.1 The purchaser shall specify whether the insulationshall be supplied plain or with facings and, if faced, shallspecify the type and its requirements. (WarningThe user isadvised that it is possible that the maximum use temperature offacings and adhesives is lower than

33、the maximum use tempera-ture of the insulation. The user shall ensure that sufficientthickness shall be installed so none of these accessory items(facings and adhesives) are exposed to temperatures abovetheir maximum use temperature.)6.2.2 The vapor retarder facings shall be in accordance withSpecif

34、ication C 1136.6.2.3 Typical facings are as follows:6.2.3.1 Aluminum foil, reinforced fiberglass scrim, andnatural (brown) kraft paper laminate (facing) is known as FRKor FSK.6.2.3.2 White kraft paper, reinforced fiberglass scrim, andaluminum foil laminate (facing) is known as ASJ (All ServiceJacket

35、).6.2.3.3 Aluminum foil, reinforced fiberglass scrim, andplastic film (example: polyethylene) laminate (facing) isknown as FSP (Foil-Scrim-Polyethylene).7. Physical Properties7.1 The insulation type shall conform to the followingrequirements in Table 1: maximum use temperature, apparentthermal condu

36、ctivity, compressive resistance, linear shrinkage,water vapor sorption, and surface burning characteristics.7.2 Odor EmissionA detectable odor of objectionablenature recorded by more than two of five panel members shallconstitute rejection of the material when tested in accordancewith 12.8.7.3 Corro

37、siveness to SteelWhen tested and evaluated inaccordance with 12.9, the corrosion resulting from insulation incontact with steel plates shall be judged to be no greater thanfor comparative plates in contact with sterile cotton. Test thecomposite insulation material (with facing and adhesive) whena fa

38、cing is factory adhered by the manufacturer or thefabricator. (WarningThere are adhesives that can causecorrosion to steel when they are in contact with water or watervapor and the steel. Currently, there is not a test methodavailable to satisfy every potential corrosion application.)7.4 Stress Corr

39、osion to Austenitic Stainless SteelWhenspecified, shall be tested and evaluated in accordance with12.10.7.5 Semi-rigid or RigidWhen tested and evaluated at itsdelivered thickness in accordance with 12.11, all mineral fiber(rock, slag, and glass) board and block must qualify to besemi-rigid or rigid.

40、7.6 Non-Fibrous (Shot) ContentThe averaged maximumshot content of rock or slag mineral fiber products, Types IAthrough IVB as shown in Table 1, shall not exceed 30 % byweight as defined in 12.2. Type V products contain otheringredients which invalidates the way shot content is deter-mined. Non-fibro

41、us content is not applicable to glass mineralfiber products.7.7 Maximum Use TemperatureWhen tested in accor-dance with 12.1, the board and block insulation shall not warp,flame, or glow during hot surface exposure. No evidence ofmelting or fiber degradation shall be evident upon posttestinspection.7

42、.8 Maximum Exothermic Temperature RiseWhen testedin accordance with 12.1, the midpoint temperature shall not atany time exceed the hot surface temperature by more than200F (111C). The 200F criterion applies during heat-up aswell as steady state conditions. Exceeding this limit constitutesnoncomplian

43、ce to this specification and rejection.8. Qualification Requirements8.1 The following requirements shall be employed for thepurpose of initial product qualification:8.1.1 Maximum use temperature,8.1.2 Apparent thermal conductivity,8.1.3 Compressive resistance,8.1.4 Linear shrinkage,8.1.5 Water vapor

44、 sorption,8.1.6 Surface burning characteristics,8.1.7 Odor emission,8.1.8 Corrosiveness,8.1.9 Rigidity, and8.1.10 Shot content.9. Dimensions, Mass, and Permissible Variations9.1 The standard sizes and tolerances of mineral fiber boardinsulation are listed in Table 2. Specific sizes and tolerancessha

45、ll be agreed upon between the purchaser and the supplier.9.2 The maximum density (determined in accordance withTest Method C 303) specified in Table 3 for Type(s) IAthroughType V are for weight design purposes only.10. Workmanship, Finish and Appearance10.1 The insulation shall have good workmanship

46、 and shallnot have defects which adversely affect its installation andservice qualities.11. Sampling11.1 Inspection and qualification shall be in accordance withCriteria C 390. Other provisions for sampling can be agreedupon between the purchaser, seller, and the manufacturer.TABLE 2 Standard Sizes

47、and TolerancesAMineral Fiber Board and Blockfor Types by Length, Width,and ThicknessSizes, in. (mm) Tolerance, in. (mm)LengthTypes IA through IVB 36 (914), 48 (1219) 612 (12.7)LengthType V 36 (914), 48 (1219) 612 (12.7)WidthTypes IA through IVB 24 (610), 36 (914),48 (1219)614 (6.4)WidthType V 12 (30

48、5), 24 (610), 614 (6.4)ThicknessAll Types 1 (25.4) to 4 (102) in12-in. (12.7-mm)increments18 (3.2) +14 (6.4)AOther sizes available upon request.C61204e1311.2 Shot Content Test SamplesA minimum of threespecimens must be tested to determine average shot content forany single shipment.12. Test Methods1

49、2.1 Maximum Use Temperature and Exothermic RiseTemperaturesTest in accordance with Test Method C411and the hot surface performance of Practice C 447 at theinsulations maximum use temperature. All types shall betested without jacketing at 8-in. (203-mm) thickness or at themanufacturers stated maximum thickness, in either single ormultiple layer configurations.12.1.1 The test surface shall be for all Types at maximumuse temperature specified in Table 1, when the insulation isapplied. For Type V Grade B material, any special requiremen