ASTM C632-1988(2011)e1 Standard Test Method for Reboiling Tendency of Sheet Steel for Porcelain Enameling《搪瓷用薄钢板的再煮倾向试验方法》.pdf

1、Designation: C632 88 (Reapproved 2011)1Standard Test Method forReboiling Tendency of Sheet Steel for Porcelain Enameling1This standard is issued under the fixed designation C632; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the

2、year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1NOTETest Method was corrected editorially in 2011INTRODUCTIONThe results of this test indicate whether or not a sheet ste

3、el will cause reboiling under one given setof enameling conditions, and enable the enamel processor to establish a possible cause ofimperfections in the finished coating. This may be performed in any laboratory equipped for porcelainenamel. It does not require facilities for metal surface preparatio

4、n.1. Scope1.1 This test method covers the determination of whether asheet steel for porcelain enameling will reboil under a given setof worse case conditions.1.2 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.1.3 This

5、standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2

6、.1 ASTM Standards:2C286 Terminology Relating to Porcelain Enamel andCeramic-Metal Systems3. Terminology3.1 Definitions:3.1.1 ground coata porcelain enamel applied directly tothe base metal to function as an intermediate layer between themetal and the cover coat (see Terminology C286).3.1.2 reboiling

7、gas evolution occurring and recurring dur-ing repeated firing of the ground coat, sometimes a defect (seeTerminology C286).3.1.3 slip (slurry) a suspension of finely divided materialin liquid (see Terminology C286).3.2 Description of a Term Specific to This Standard:3.2.1 quarter linesimaginary line

8、s parallel to the directionof rolling positioned at a distance from the sheet mill edge,equal to one quarter of the sheet width.4. Summary of Test Method4.1 Both surfaces of sheet steel sample plates are subjectedto a cleaning treatment and are then porcelain enameled with asheet-steel, ground-coat

9、type finish. Subsequent reheating atvarious times is performed to reveal whether or not the steelwill cause reboiling. The presence or absence of reboiling isdetermined by visual inspection.5. Significance and Use5.1 The results of this test indicate whether or not a sheetsteel will cause reboiling

10、under one given set of enamelingconditions and enable the enamel processor to establish apossible source of imperfections in the finished coating.5.2 This test method is normally used to test samples fromlots, coils, or lifts of sheet steel which for some reason,production problems, defects evident

11、on enameled parts, orproduction experience are suspected of causing defects inenameled ware which have the appearance of reboiling. It isoften used to establish whether a problem exists with the baresteel or other factors such as the porcelain enamel, processingcontamination, and so forth.1This test

12、 method is under the jurisdiction ofASTM Committee B08 on Metallicand Inorganic Coatings and is the direct responsibility of Subcommittee B08.12 onMaterials for Porcelain Enamel and Ceramic-Metal Systems.Current edition approved April 1, 2011. Published April 2011. Originallyapproved in 1969. Last p

13、revious edition approved in 2006 as C632 88 (2006).DOI: 10.1520/C0632-88R11E01.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page o

14、nthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.6. Apparatus6.1 This test can be conducted in any laboratory equippedfor general porcelain enameling. It does not require facilitiesfor metal surface preparation.7. Re

15、agents and Materials7.1 Steel Sheet, sufficient in size to provide samples asdescribed in 8.1 and 8.1.1.7.2 Porcelain-Enamel, Ground-Coat Slip, obtained fromproduction milling or prepared in laboratory facilities.7.3 Acetone or Isopropyl Alcohol, reagent grade.8. Sampling8.1 Shear sufficient materia

16、l from within the quarter lines ofa selected steel sheet sample from a sheet, coil, or lift to betested to provide a minimum of five panels, each at least 2 in.(50 mm) square but not greater than 4 by 6 in. (100 by 150mm).8.1.1 Choose panels from rust-free areas that do not containthe mill identific

17、ation stamp.8.1.2 Identify each panel by a method that enables identityto be monitored after repeated enamel firings. Steel diestamping is the most commonly used technique.8.1.3 Material sheared from the sheet or coil may be withinthe range of sizes given in 8.1 or may be sheared intospecimens of th

18、ese sizes after application and firing of theground-coat enamel.9. Procedure9.1 Swab the cut-to-size steel panels with cheeseclothsoaked with a solvent such as acetone or isopropyl alcohol.9.1.1 Scrub the panels by hand with a portion of theground-coat enamel. Remove the excess enamel from thepanels

19、 by flushing with water if the panels are to be coated byspraying. Dry the panels thoroughly.9.1.2 Avoid contact with soils of any nature and store thepanels in a desiccator until they are ready for enameling.9.2 Apply 24 g/ft2(2.6 g/dm2) of enamel slip to each surface(Note 1). Either dipping or spr

20、aying may be used, dependingupon the method for which the slip is designed. Dry thesurfaces adequately. Fire them at a temperature and forsufficient time to fuse the ground-coat enamel to the basemetal. This time and temperature should be that recommendedby the porcelain enamel manufacturers for opt

21、imum adherence(maturing temperature).NOTE 1Thin fired coatings of 212 to 3 mils (0.06 to 0.08 mm) aredesirable so that reboil bubbles can be readily observed.9.3 Store the fired panels at room temperature for at least 16h, but not more than 48 h, prior to conducting the reboiling test.9.4 For determ

22、ining reboiling, reheat the first panel for atime which is the median firing time expected in part produc-tion or that recommended by the frit supplier for optimumenamel properties. If no reboiling occurs, increase firing timefor subsequent panels 5 s longer than the previous panel. Firingtime shoul

23、d be increased to the point that reboiling occurs orthe maximum time expected under worse case productionconditions is met. Of course, one may determine maximumtime for reboil by decreasing firing time sequentially. Aminimum of five panels or a time spread of 25 s is to be used.9.4.1 The reboiling f

24、urnace should be operated at about 506 10F (27 6 5C) below the maturing temperature of theground-coat enamel.9.4.2 At the end of the reheat time allotted for each panel,remove the panel from the furnace and air cool it to roomtemperature.10. Inspection10.1 Visually examine the series of panels for e

25、vidence ofreboiling. The presence of reboiling on any of the steel panelsis considered a failure.10.2 Reboiling is characterized by the emergence of bubbleson the enamel surface. These bubbles rise and subside rapidlyand may persist as areas of blistering if arrested in a state ofdevelopment by remo

26、val of the sample from the furnace andcooling to room temperature. The typical appearance of reboil-ing is shown in Fig. 1.11. Precision and Bias11.1 No statement is made about either the precision or biasof this test method for measuring reboiling of sheet steel forporcelain enameling since the res

27、ult merely states whetherthere is conformance to the criteria for success specified in theprocedure.C632 88 (2011)12ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly a

28、dvised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, eith

29、er reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend.

30、 If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Indi

31、vidual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).FIG. 1 Reboiling of Porcelain Enamel on SteelC632 88 (2011)13