ASTM C655-2014 Standard Specification for Reinforced Concrete D-Load Culvert Storm Drain and Sewer Pipe《钢筋混凝土D型承重涵洞、雨水道和污水管的标准规格》.pdf

1、Designation: C655 14Standard Specification forReinforced Concrete D-Load Culvert, Storm Drain, andSewer Pipe1This standard is issued under the fixed designation C655; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last

2、 revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the U.S. Department of Defense.1. Scope1.1 This specification covers reinforced

3、 concrete pipe de-signed for specific D-loads and intended to be used for theconveyance of sewage, industrial wastes, and storm water andfor the construction of culverts.1.2 Acomplete metric companion to Specification C655 hasbeen developedSpecification C655M; therefore, no metricequivalents are pre

4、sented in this specification.NOTE 1Experience has shown that the successful performance of thisproduct depends upon the proper selection of the pipe strength, the type ofbedding and backfill, the care that the installation conforms to theconstruction specifications, and provision for adequate inspec

5、tion at theconstruction site. This specification does not include requirements forbedding, backfill, the relationship between field load conditions and thestrength designation of pipe, or durability under unusual environmentalconditions. These requirements should be included in the project specifi-c

6、ation.2. Referenced Documents2.1 ASTM Standards:2A36/A36M Specification for Carbon Structural SteelA615/A615M Specification for Deformed and Plain Carbon-Steel Bars for Concrete ReinforcementA706/A706M Specification for Low-Alloy Steel Deformedand Plain Bars for Concrete ReinforcementA1064/A1064M Sp

7、ecification for Carbon-Steel Wire andWelded Wire Reinforcement, Plain and Deformed, forConcreteC33 Specification for Concrete AggregatesC150 Specification for Portland CementC497 Test Methods for Concrete Pipe, Manhole Sections, orTileC595 Specification for Blended Hydraulic CementsC618 Specificatio

8、n for Coal Fly Ash and Raw or CalcinedNatural Pozzolan for Use in ConcreteC822 Terminology Relating to Concrete Pipe and RelatedProductsC989 Specification for Slag Cement for Use in Concrete andMortarsC1116 Specification for Fiber-Reinforced Concrete andShotcreteC1602/C1602M Specification for Mixing

9、 Water Used in theProduction of Hydraulic Cement ConcreteE105 Practice for Probability Sampling of Materials3. Terminology3.1 DefinitionsFor definitions of terms relating to concretepipe, see Terminology C822.4. Basis of Acceptance4.1 The acceptability of the pipe design shall be determinedin accord

10、ance with Section 9. After the pipe design has beenaccepted, or if the pipe design has been accepted previously inaccordance with Section 9, the owner may select and haveapplied the basis of acceptance described in either 4.1.1 or4.1.2. Unless designated by the owner at the time of, or beforeplacing

11、 an order, either basis of acceptance shall be permitted.4.1.1 Acceptance on the Basis of Pipe Load and MaterialTests and Inspection of Manufactured Pipe for DefectsDetermine in accordance with Sections 5, 6, 8, and 10.NOTE 2It is necessary that samples be selected at random. Forguidance see Practic

12、e E105.4.1.2 Acceptance on the Basis of Concrete Compression andMaterials Tests and Inspection of Manufactured Pipe forDefectsDetermine in accordance with Sections 5, 6, 8 and 11.4.2 Age for AcceptancePipe shall be considered ready foracceptance when they conform to the requirements.5. Design and Ma

13、nufacturing Data5.1 The manufacturer shall provide the following informa-tion regarding the pipe unless waived by the owner:5.1.1 Basis of acceptance.1This specification is under the jurisdiction of ASTM Committee C13 onConcrete Pipe and is the direct responsibility of Subcommittee C13.02 onReinforc

14、ed Sewer and Culvert Pipe.Current edition approved Feb. 1, 2014. Published February 2014. Originallyapproved in 1970. Last previous edition approved in 2012 as C655 12b. DOI:10.1520/C0655-14.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serv

15、iceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States15.1.2 Pipe design strength.5.1.3 Physical Characteristic

16、sDiameter, wall thickness,laying length, and joint details.5.1.4 Design concrete strength; minimum f cequals 4000psi.5.1.5 Admixtures.5.1.6 Reinforcement:5.1.6.1 Type of reinforcement, applicable reinforcementspecification, and grade.5.1.6.2 Placement, placement tolerances, diameter, spacingand cros

17、s-sectional area of circumferential, longitudinal, andspecial reinforcement.5.1.7 Manufacturing and curing process.6. Materials and Manufacture6.1 Materials:6.1.1 Reinforced ConcreteThe reinforced concrete shallconsist of cementitious materials, mineral aggregates, water,and admixtures, if any, in w

18、hich steel has been embedded insuch a manner that the steel and concrete act together.6.1.2 Cementitious Materials:6.1.2.1 CementCement shall conform to the requirementsfor portland cement of Specification C150 or shall be portlandblast-furnace slag cement or portland-pozzolan cement con-forming to

19、the requirements of Specification C595, except thatthe pozzolan constituent in the Type IP portland pozzolancement shall be fly ash.6.1.2.2 Fly AshFly ash shall conform to the requirementsof Specification C618, Class F or Class C.6.1.2.3 Ground Granulated Blast-Furnace Slag (GGBFS)GGBFS shall confor

20、m to the requirements of Grade 100 or 120of Specification C989.6.1.2.4 Allowable Combinations of CementitiousMaterialsThe combination of cementitious materials used inthe cement shall be one of the following:(1) Portland cement only,(2) Portland blast furnace slag cement only,(3) Portland pozzolan c

21、ement only,(4) A combination of portland cement and fly ash,(5) A combination of portland cement and ground granu-lated blast-furnace slag,(6) A combination of portland cement, ground granulatedblast-furnace slag, and fly ash, or(7) Acombination of portland pozzolan cement and fly ash.6.1.3 Aggregat

22、esAggregates shall conform to the require-ments of Specification C33, except that the requirement forgradation shall not apply.6.1.4 Admixtures and BlendsAdmixtures and blends shallbe allowed to be used unless prohibited by the owner.6.1.5 Steel ReinforcementReinforcement shall conform tothe require

23、ments of Specification A1064/A1064M, or barsconforming to Specification A36/A36M, Specification A615/A615M Grade 40 or 60, or Specification A706/A706M Grade60. For helically wound cages only, weld shear tests are notrequired.6.2 Manufacture:6.2.1 MixtureThe aggregates shall be sized, graded,proporti

24、oned, and mixed with such proportions of cementitiousmaterials, water, and admixtures, if any, to produce a thor-oughly mixed concrete of such quality that the pipe willconform to the test and design requirements of this specifica-tion. All concrete shall have a water-cementitious materialsratio not

25、 exceeding 0.53 by weight. Cementitious materialsshall be as specified in 6.1 and shall be added to the mix in aproportion not less than 470 lb/yd3unless mix designs with alower cementitious material content demonstrate that thequality and performance of the pipe meet the requirements ofthis specifi

26、cation.6.2.1.1 Mixing WaterWater used in the production ofconcrete shall be potable or nonpotable water that meets therequirements of Specification C1602/C1602M.6.2.2 Reinforcement:6.2.2.1 PlacementReinforcement shall be placed as indi-cated in 5.1.6.2, subject to the tolerances given in 8.2.2.Minim

27、um design protective cover of concrete over the circum-ferential reinforcement in the barrel of the pipe shall be 1 in.for wall thicknesses of 212 in. or greater, and34 in. for wallthicknesses less than 212 in., subject to the tolerances given in8.2.2.6.2.2.2 SplicesThe strength of the pipe shall no

28、t beadversely affected by the splice.6.2.2.3 SpacingThe spacing center-to-center of adjacentrings of circumferential reinforcement in a cage shall notexceed 4 in. for pipe with a wall thickness up to and including4 in. and shall not exceed the wall thickness or 6 in., whicheveris smaller, for larger

29、 pipe.6.2.3 JointsThe joints shall be of such design and the endsof the concrete pipe sections so formed that when the sectionsare laid together they will make a continuous line of pipe witha smooth interior free of appreciable irregularities in the flowline, all compatible with the permissible vari

30、ations given inSection 8.6.2.4 Lift HolesWhen agreed upon by the owner, lift eyesor holes shall be allowed to be provided in each pipe for thepurpose of handling.6.3 Synthetic Fibers Collated fibrillated virgin polypro-pylene fibers shall be allowed to be used, at the manufacturersoption, in concret

31、e pipe as a nonstructural manufacturingmaterial. Only Type III synthetic fibers designed and manufac-tured specifically for use in concrete and conforming to therequirements of Specification C1116 shall be accepted.7. Physical Requirements7.1 StrengthThe design strength designation of the pipeshall

32、be the D-load to produce the 0.01-in. crack when tested inaccordance with Test Methods C497. The relationship ofultimate strength D-load to the design strength D-load shall bedetermined using a factor of 1.5 for design strength designa-tions up to 2000 lbf/ftft of diameter, a factor varying in linea

33、rproportions from 1.5 to 1.25 for design strength designationsfrom 2000 through 3000, and a factor of 1.25 for designstrength designations in excess of 3000.NOTE 3As used in this specification, the 0.01-in. crack is a testcriterion for pipe tested in three-edge bearing test and is not intended asan

34、indication of overstressed or failed pipe under installed conditions.NOTE 4Ultimate strength of concrete pipe in the buried condition isC655 142dependent on varying soil bedding factors and varying failure modes andshall not necessarily have a relationship to the ultimate strength as definedunder th

35、ree-edge bearing conditions.7.2 Test Equipment and FacilitiesThe manufacturer shallfurnish without charge all samples, facilities, and personnelnecessary to carry out the tests required by this specification.7.3 Pipe Load Tests The tests for crushing strength, whenrequired, shall be made in accordan

36、ce with Test Methods C497.When alternative methods of load testing are specified, testsshall be made in accordance with the alternative requirements.8. Dimensions and Permissible Variations8.1 Standard DiametersPipe shall be manufactured in thestandard inside diameters listed in Table 1.NOTE 5Diamet

37、ers other than those shown in Table 1 and diameterslarger than 144 in. are possibly available. When such sizes are required,the owner should contact the manufacturers in the area.8.2 Design TolerancesExcept as specified in this section,all permissible design tolerances shall be given in Section 5.8.

38、2.1 Internal DiameterThe internal diameter of 12through 24-in. pipe shall not vary more than 2 % of the designdiameter for 12-in. pipe and 112 % for 24-in. pipe withintermediate size variation being a linear scale between 2 and112 %. The internal diameter of sizes 27-in. and larger shallnot vary by

39、more than 1 % of the design diameter or 638-in.,whichever is greater. These diameter requirements are based onthe average of four diameter measurements at a distance of12-in. from the end of the bell or spigot of the pipe. Diameterverification shall be made on the number of pipe selected fortest per

40、 Section 11.8.2.2 Reinforcement Placement TolerancesThe maximumvariation in the nominal position of the reinforcement shall be610 % of the wall thickness or 658 in., whichever is greater.Pipe having variations in the position of the reinforcementexceeding those specified above shall be accepted if t

41、hethree-edge-bearing strength requirements obtained on a repre-sentative sample are met. In no case, however, shall the coverover the circumferential reinforcement be less than58 in.8.2.3 Length of Two Opposite SidesVariations in thelaying length of two opposite sides of pipe shall not be morethan14

42、 in. for all sizes through 24-in. internal diameter, and notmore than18 in./ft of internal diameter for all larger sizes, witha maximum of58 in. in any pipe through 84-in. internaldiameter, and a maximum of34 in. for 90-in. internal diameteror larger, except where beveled-end pipe for laying on curv

43、esis specified by the owner.8.2.4 Length of PipeThe underrun in length of a section ofpipe shall not be more than18 in./ft with a maximum of12 in.in any length of pipe.8.2.5 Wall Thickness TolerancesThe wall thickness shallbe not less than the nominal specified in the design given in5.1.3 by more th

44、an 5 % or316 in., whichever is greater. A wallthickness more than that required in the design is not a causefor rejection, except that such pipe shall not be used for thetests required in 7.3.9. Acceptance of Design9.1 Acceptance by Tests of SpecimensThree to five repre-sentative specimens, or speci

45、al test pipe that are shorter thanstandard production pipe, as agreed upon by the owner andmanufacturer, shall be tested to the 0.01-in. crack and toultimate strength and the results recorded. Compute the valuesin 9.1.1 and 9.1.2 for both the 0.01-in. crack and the ultimatestrength.9.1.1 Compute the

46、 estimated standard deviation, s,byEq 1or Eq 2, which equations yield identical values.s 5 =(Xi2 X!2#/n 2 1! (1)s 5 =(Xi22 (Xi!2/n#/n 2 1! (2)where:Xi= observed value of the load to produce the 0.01-in. crack(and the load to develop the ultimate strength),X= average (arithmetic mean) of the values o

47、f Xi, andn = number of observed values.9.1.2 Compute the minimum allowable arithmetic mean, Xs,by Eq 3.InEq 3, the value of the estimated standard deviation,s, shall be as calculated by Eq 1 or Eq 2 or equal to 0.07L,whichever is greater.Xs5 L11.07 s (3)where:L = specification limit (specified D-loa

48、d).9.1.3 The pipe design shall be acceptable if the arithmeticmean Xfor the 0.01-in. crack and ultimate strength is equal toor greater than the computed values of Xs, and if all the testedspecimens meet or exceed the specification limit, or if all testspecimens meet or exceed the design strength.9.2

49、 Alternative Acceptance MethodThe manufacturershall be allowed to request approval of designs based onempirical evaluations of the strength of the pipe including, butnot limited to, designs based on interpolation between designsapproved in accordance with 9.1, or designs evaluated on thebasis of tests other than the three-edge-bearing test method.Acceptance of design tests need not be performed for eachcontract or order.10. Acceptance of Pipe by Load Testing10.1 Lot SamplingWhen the acceptance is to be in accor-da