ASTM C929-1994(2009) Standard Practice for Handling Transporting Shipping Storage Receiving and Application of Thermal Insulation Materials For Use in Contact with Austenitic Stain.pdf

1、Designation: C 929 94 (Reapproved 2009)Standard Practice forHandling, Transporting, Shipping, Storage, Receiving, andApplication of Thermal Insulation Materials For Use inContact with Austenitic Stainless Steel1This standard is issued under the fixed designation C 929; the number immediately followi

2、ng the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice is in

3、tended to provide guidance anddirection in the handling, transporting, shipping, storage,receiving, and application of thermal insulating materials to beused as a surface treatment or as part of the thermal insulationsystem in contact with austenitic stainless steel.1.2 This standard does not purpor

4、t to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2C 168

5、 Terminology Relating to Thermal InsulationC 692 Test Method for Evaluating the Influence of ThermalInsulations on External Stress Corrosion Cracking Ten-dency of Austenitic Stainless SteelC 795 Specification for Thermal Insulation for Use in Con-tact with Austenitic Stainless SteelC 871 Test Method

6、s for Chemical Analysis of ThermalInsulation Materials for Leachable Chloride, Fluoride,Silicate, and Sodium Ions3. Terminology3.1 DefinitionsTerminology C 168 shall apply to thispractice.3.2 Descriptions of Terms Specific to This Standard:3.2.1 shipmentthat material being received from the samesour

7、ce of manufacture on the same day or each carload,whichever is smaller.3.2.2 water damagedamage caused by water seeping intocartons of insulation or soaking into the insulation that is leftexposed to the weather, both of which increase the possibilitiesof absorption of chloride ion compounds.3.2.3 w

8、eathertightprotected from rain and wind. A dry,sheltered condition wherein reasonable precautions are taken toprevent indiscriminate water from coming in contact with theinsulation.4. Significance and Use4.1 Insulations that are used as a part of the thermalinsulation system in contact with austenit

9、ic stainless steels maybecome contaminated with water soluble chloride ions which,in turn, if permitted to reach the stainless steel surface, couldcontribute to external stress corrosion cracking (ESCC). There-fore, it is important to reduce the exposure of such insulatingmaterials to water-soluble

10、chloride ion compounds at all stagesof manufacture, handling, shipping, storage, and application.During manufacture, precautions shall be taken to minimizewater soluble-chloride ion content, both in the material and assurface contamination. Once the manufacture is complete, caremust be exercised dur

11、ing handling, transporting, shipping,storage, receiving, and application to avoid contamination withchloride ions that can be transported by water through theinsulation materials onto the stainless steel surface. Thispractice presents criteria which, if followed, will minimize therisks of ESCC assoc

12、iated with the application of insulationmaterials. It should be emphasized, however, that because ofthe many variable factors present, complete freedom fromESCC can not be assured under all circumstances, even whenfollowing the guidance of this practice.4.2 Continued protection of the insulation and

13、 the stainlesssteel surface from moisture and contamination after the insu-lation system is installed and over its entire service life is ofsignificant importance. In-service contamination can occurfrom many sources; for example, from airborne contaminates,rain or salt spray, periodic fire sprinkler

14、 system tests, wash-downs, or process leakage. Weather barrier jacketing systemsand proper application should be chosen to provide long-termprotection in the intended use environment.4.3 The entire insulation system should be periodicallyinspected and maintained. Insulation that is suspected ofconta

15、mination should be retested or immediately replaced.Wash down of insulated pipe and equipment should be1This practice is under the jurisdiction of ASTM Committee C16 on ThermalInsulation and is the direct responsibility of Subcommittee C16.20 on HomogeneousInorganic Thermal Insulations.Current editi

16、on approved Sept. 1, 2009. Published September 2009. Originallyapproved in 1980. Last previous edition approved in 2004 as C 929 041.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume infor

17、mation, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.avoided. Whenever possible, protective coatings or finishesshould be applied directly to the stainless steel surf

18、ace as theprimary source of corrosion protection.5. General5.1 Only materials that have been tested and qualified (seeNote 1) should be used as a surface treatment or as a part of thethermal insulation system applied to austenitic stainless steel.Requirements for preproduction or qualification testi

19、ng andsubsequent lot testing by the manufacturer or seller shall bespecified by the purchaser when ordering.NOTE 1For example, thermal insulation shall be tested in conform-ance to Specification C 795 using Test Method C 692 and Test MethodC 871.5.2 Where possible, qualified and unqualified material

20、sshould be kept physically segregated. Where conditions makeit necessary to have both qualified and unqualified materials ofthe same type at the job site, storage area, or in the sameshipment, all qualified materials should be clearly identifiablefrom unqualified materials. The need for special iden

21、tificationshould be specified by the purchaser when ordering.6. Handling, Transporting, and Shipping6.1 All handling and transporting of materials should bedone in a manner that will prevent contamination from externalsources.6.2 Shipment of materials from the manufacturer to theinstallation locatio

22、n of the user should be in weathertighttransportation. Provisions and responsibility for special trans-portation or packaging should be agreed upon between thepurchaser and the seller or manufacturer.7. Storage7.1 All insulation shall be stored in a manner that willprevent contamination from externa

23、l sources.7.2 All insulation and accessory materials should be storedin weathertight buildings. Storage buildings should be situatedand constructed so that they will not be subject to flooding. Thefloor should be paved, or equal, and welldrained.7.3 Insulation shall be placed on pallets or shoring t

24、oprevent direction contact with the ground or floor.7.4 If qualified and unqualified materials are stored in thesame area, they should be segregated.8. Inspection8.1 Insulation and accessory materials should be inspectedat various stages prior to application to further reduce the riskof contaminatio

25、n. Retesting may be desirable in a particularlycritical application such as pressure vessels, or when contami-nation is suspected by visual examination.8.1.1 External shipping containers, packages, or cartonsshould be visually inspected for evidence of water damage orcontamination when received at t

26、he jobsite, when removedfrom storage, and just prior to application. Any containersshowing evidence of water damage or contamination shouldnot be used. They should be clearly marked and set aside forfurther inspection, testing, disposal, or used as unqualifiedmaterial.8.1.2 Documentation shall be su

27、pplied to show that thematerials have met the requirements of Specification C 795.9. Application Precautions9.1 Although this practice will help to prevent stress corro-sion cracking of austenitic stainless steel surfaces, it should benoted that the cleanliness of the surface to which it is appliedi

28、s of equal importance. Stainless steel surfaces may be con-taminated from external sources, such as airborne sea mistcarried by onshore winds, chemical fumes, ink from markingpens, adhesive on tape, accidental spills of watersolublechloride ion-bearing materials, melting salts used to clear iceand s

29、now, and many other ways. The contaminant should beremoved from the surface before insulation is applied andprecautions should be taken to prevent their entrance duringand after the installation.9.2 Any material suspected of being contaminated duringthe application should not be used and should be c

30、learlymarked and set aside for further testing, disposal, or used asunqualified material.9.3 When insulating cements are to be in contact withaustenitic stainless steel surfaces, they shall be mixed withdistilled or demineralized water.9.4 Mixing containers and tools must be thoroughly cleanedand dr

31、ied prior to use so as not to increase the chloride ioncontent of the material . Used containers, such as mortar boxesor empty paint or mastic pails, shall not be used as mixingcontainers.10. Material Control Procedures10.1 Specific material control procedures consistent withthis practice should be

32、agreed upon between the purchaser andthe manufacturer or seller and the applicator as part of thepurchase contracts. The procedures shall include the following:10.1.1 PackagingPackaging shall assure adequate protec-tion for transportation, handling, and storage on the jobsite. Ifother than manufactu

33、rers (sellers) standard packaging for thistype of material, it is required it shall be so stated in thepurchase order.10.1.2 MarkingMarking shall be as specified or as agreedupon between the purchaser and the supplier.10.1.3 Inspection and TestingAny requirements for quali-fication, inspection, or t

34、esting should be specified. Provisionsshould be made for certification or submittal of test reports, ifrequired.10.1.4 Transportation and HandlingResponsibility fortransportation of material at each stage should be established.The method of transportation and vehicle requirements shouldbe agreed upo

35、n and specified.10.1.5 StorageResponsibility for providing adequate stor-age at each stage should be established and specific spacerequirements should be determined. Specific provisions forsegregating qualified and unqualified materials should bespecified.10.1.6 Rejected MaterialSpecific procedures

36、should beestablished for marking and segregating materials suspected ofcontamination. Provisions for testing, rejecting, and disposal ofthese materials should be specified.C 929 94 (2009)211. Keywords11.1 application; austenitic stainless steel; chloride ion;external stress corrosion cracking; handl

37、ing; insulation; pack-aging; receiving; shipping; storage; transportingASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of

38、any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are

39、 invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not rece

40、ived a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).C 929 94 (2009)3