1、Designation: D 2241 05An American National StandardStandard Specification forPoly(Vinyl Chloride) (PVC) Pressure-Rated Pipe (SDRSeries)1This standard is issued under the fixed designation D 2241; the number immediately following the designation indicates the year oforiginal adoption or, in the case
2、of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specif
3、ication covers poly(vinyl chloride) (PVC)pipe made in standard thermoplastic pipe dimension ratios andpressure rated for water (see appendix). Included are criteriafor classifying PVC plastic pipe materials and PVC plasticpipe, a system of nomenclature for PVC plastic pipe, andrequirements and test
4、methods for materials, workmanship,dimensions, sustained pressure, burst pressure, flattening, andextrusion quality. Methods of marking are also given.1.2 The products covered by this specification are intendedfor use with the distribution of pressurized liquids only, whichare chemically compatible
5、with the piping materials. Due toinherent hazards associated with testing components and sys-tems with compressed air or other compressed gases, somemanufacturers do not allow pneumatic testing of their products.Consult with specific product/component manufacturers fortheir specific testing procedur
6、es prior to pneumatic testing.NOTE 1Pressurized (compressed) air or other compressed gasescontain large amounts of stored energy which present serious safetyhazards should a system fail for any reason.NOTE 2This standard specifies dimensional, performance and testrequirements for plumbing and fluid
7、handling applications, but does notaddress venting of combustion gases.1.3 The text of this specification references notes, footnotes,and appendixes which provide explanatory material. Thesenotes and footnotes (excluding those in tables and figures) shallnot be considered as requirements of the spec
8、ification.1.4 The values stated in inch-pound units are to be regardedas the standard. The values given in parentheses are forinformation only.1.5 The following safety hazards caveat pertains only to thetest methods portion, Section 8, of this specification: Thisstandard does not purport to address
9、all of the safety concerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use. A specific precautionary statement is givenin Note 7.NOTE 3CPV
10、C plastic pipe (SDR-PR), which was formerly includedin this specification, is now covered by Specification F 442/F 442M.NOTE 4The sustained and burst pressure test requirements, and thepressure ratings in the appendix, are calculated from stress values obtainedfrom tests made on pipe 4 in. (100 mm)
11、and smaller. However, testsconducted on pipe as large as 24 in. (600 mm) in diameter have shownthese stress values to be valid for larger diameter PVC pipe.NOTE 5PVC pipe made to this specification is often belled for use asline pipe. For details of the solvent cement bell, see Specification D 2672a
12、nd for details of belled elastomeric joints, see Specifications D 3139 andD 3212.2. Referenced Documents2.1 ASTM Standards:2D 618 Practice for Conditioning Plastics for TestingD 1598 Test Method for Time-to-Failure of Plastic PipeUnder Constant Internal PressureD 1599 Test Method for Resistance to S
13、hort-Time Hydrau-lic Failure Pressure of Plastic Pipe, Tubing, and FittingsD 1600 Terminology for Abbreviated Terms Relating toPlasticsD 1784 Specification for Rigid Poly(Vinyl Chloride) (PVC)Compounds and Chlorinated Poly(Vinyl Chloride)(CPVC) CompoundsD 2122 Test Method for Determining Dimensions
14、of Ther-moplastic Pipe and FittingsD 2152 Test Method for Adequacy of Fusion of ExtrudedPoly(Vinyl Chloride) (PVC) Pipe and Molded Fittings byAcetone ImmersionD 2444 Test Method for Impact Resistance of Thermoplas-tic Pipe and Fittings by Means of a Tup (Falling Weight)D 2672 Specification for Joint
15、s for IPS PVC Pipe UsingSolvent Cement1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.25 on VinylBased Pipe.Current edition approved August 1, 2005. Published August 2005. Originallyapproved in 1964. La
16、st previous edition approved in 2004 as D 2241 04b.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright
17、 ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.D 2837 Test Method for Obtaining Hydrostatic DesignBasis for Thermoplastic Pipe Materials or Pressure DesignBasis for Thermoplastic Pipe ProductsD 3139 Specification for Joints for Plastic Pressu
18、re PipesUsing Flexible Elastomeric SealsD 3212 Specification for Joints for Drain and Sewer PlasticPipes Using Flexible Elastomeric SealsF 412 Terminology Relating to Plastic Piping SystemsF 442/F 442M Specification for Chlorinated Poly(VinylChloride) (CPVC) Plastic Pipe (SDR-PR)2.2 NSF Standards:3S
19、tandard No. 14 for Plastic Piping Components and RelatedMaterialsStandard No. 61 for Drinking Water SystemsComponentsHealth Effects3. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F 412, and abbreviations are in accordance with Ter-minology D 1600, unless otherwise specif
20、ied. The abbreviationfor poly(vinyl chloride) plastic is PVC.3.2 Definitions of Terms Specific to This Standard:3.2.1 hydrostatic design stressthe estimated maximumtensile stress the material is capable of withstanding continu-ously with a high degree of certainty that failure of the pipewill not oc
21、cur. This stress is circumferential when internalhydrostatic water pressure is applied.3.2.2 pressure rating (PR)the estimated maximum waterpressure the pipe is capable of withstanding continuously witha high degree of certainty that failure of the pipe will not occur.3.2.3 relation between standard
22、 dimension ratio, hydro-static design stress, and pressure ratingThe following ex-pression, commonly known as the ISO equation,4is used inthis specification to relate standard dimension ratio, hydrostaticdesign stress, and pressure rating:2S/P 5 R 2 1 or 2 S/P 5 D0/t! 2 1 (1)where:S = hydrostatic de
23、sign stress, psi (or MPa),P = pressure rating, psi (or MPa),D0= average outside diameter, in. (or mm),t = minimum wall thickness, in. (or mm), andR = standard thermoplastic pipe dimension ratio (D0/t forPVC pipe), also known as SDR.3.2.4 standard thermoplastic pipe dimension ratio (SDR)the ratio of
24、pipe diameter to wall thickness. For PVC pipe it iscalculated by dividing the average outside diameter of the pipein inches or millimetres by the minimum wall thickness ininches or millimetres. If the wall thickness calculated by thisformula is less than 0.060 in. (1.52 mm), it shall be arbitrarilyi
25、ncreased to 0.060in. (1.52 mm). The SDR values shall berounded to the nearest 0.5.3.2.5 standard thermoplastic pipe materials designationcodeThe pipe materials designation code shall consist of theabbreviation PVC for the type of plastic, followed by theASTM type and grade inArabic numerals and the
26、design stressin units of 100 psi (0.7 MPa) with any decimal figures dropped.When the design stress code contains less than two figures, acipher shall be used before the number, thus a completematerial code shall consist of three letters and four figures forPVC plastic pipe materials.4. Classificatio
27、n4.1 GeneralThis specification covers PVC pipe made andmarked with one of six Type/Grade/Design Stress designations(see X1.2) in eleven standard dimension ratios.4.2 Standard Thermoplastic Pipe Dimension Ratios(SDR)This specification covers PVC pipe in eleven standarddimension ratios, namely, 13.5,
28、17, 21, 26, 32.5, 41, and 64 (inthe body of the document) and 11, 35, 51 and 81 (in AnnexA1.) Standard dimension ratios are uniform for all nominalpipe sizes for each material and pressure rating. These arereferred to as SDR 11, SDR13.5, SDR17, SDR21, SDR26,SDR32.5, SDR35, SDR41, SDR51, SDR64, and S
29、DR81,respectively. The pressure rating is uniform for all nominalpipe sizes for a given PVC pipe material and SDR (see TableX1.1).4.3 Hydrostatic Design StressesThis specification coverspipe made from PVC plastics defined by four hydrostaticdesign stresses developed on the basis of long-term tests(a
30、ppendix).5. Materials5.1 GeneralPoly(vinyl chloride) plastics used to makepipe meeting the requirements of this specification are catego-rized by means of two criteria, namely, (1) short-term strengthtests, and (2) long-term strength tests.NOTE 6The PVC pipe intended for use in the transport of pota
31、blewater should be evaluated and certified as safe for this purpose by a testingagency acceptable to the local health authority. The evaluation should bein accordance with requirements for chemical extraction, taste, and odorthat are no less restrictive than those included in NSF Standard No. 14.The
32、 seal or mark of the laboratory making the evaluation should beincluded on the pipe. See pipe marking requirement for reclaimed watersystems.5.2 Basic MaterialsThis specification covers pipe madefrom PVC plastics having certain physical and chemicalproperties as described in Specification D 1784.5.3
33、 CompoundThe PVC compounds used for this pipeshall equal or exceed one of the following classes described inSpecification D 1784: PVC 12454 or 14333.5.4 Rework MaterialThe manufacturer shall use only hisown clean rework pipe material and the pipe produced shallmeet all the requirements of this speci
34、fication.6. Requirements Requirements6.1 Dimensions and Tolerances:6.1.1 Outside DiametersThe outside diameters and toler-ances shall be as shown in Table 1 when measured inaccordance with Test Method D 2122. The tolerances forout-of-roundness shall apply only on pipe prior to shipment.3Available fr
35、om NSF International, P.O. Box 130140, 789 N. Dixboro Rd., AnnArbor, MI 48113-0140.4ISO R1611960, Pipes of Plastics Materials for the Transport of Fluids(Outside Diameters and Nominal Pressures) Part 1, Metric Series.D 2241 0526.1.2 Wall ThicknessThe wall thicknesses and tolerancesshall be as shown
36、in Table 2 when measured in accordancewith Test Method D 2122.6.2 Sustained PressureThe pipe shall not fail, balloon,burst, or weep as defined in Test Method D 1598 at the testpressures given in Table 3 when tested in accordance with 8.4.6.2.1 Accelerated Regression TestThe accelerated regres-sion t
37、est shall be used in place of both the sustained and burstpressure tests, at the option of the manufacturer. The test shallbe conducted in accordance with 8.4.1. The pipe shall demon-strate a hydrostatic design basis projection at the 100 000-hintercept that meets the hydrostatic design basis catego
38、ryrequirement (see the table for “Hydrostatic Design BasisCategories” of Test Method D 2837) for the PVC material usedin its manufacture. ( Example: PVC 1120 pipe must have aminimum 100 000-h projection of 3830 psi and 85 % lowerconfidence limit (LCL).)6.3 Burst PressureThe minimum burst pressures f
39、or PVCplastic pipe shall be as given in Table 4, when determined inaccordance with 8.5.6.4 FlatteningThere shall be no evidence of splitting,cracking, or breaking when the pipe is tested in accordancewith 8.6.6.5 Extrusion QualityThe pipe shall not flake or disinte-grate when tested in accordance wi
40、th Test Method D 2152.6.6 Impact ResistanceThe minimum impact resistance forPVC plastic pipe shall be as given in Table 5, when determinedin accordance with 8.7.NOTE 7The impact resistance test is intended for use only as a qualitycontrol test, not as a simulated service test. This test has been fou
41、nd tohave no quality control significance in sizes over 12 in. (305 mm).7. Workmanship, Finish, and Appearance7.1 The pipe shall be homogeneous throughout and freefrom visible cracks, holes, foreign inclusions, or other defects.The pipe shall be as uniform as commercially practicable incolor, opacit
42、y, density, and other physical properties.NOTE 8Color and transparency or opacity should be specified in thecontract or purchase order.8. Test Methods8.1 ConditioningCondition the test specimens at 73.4 63.6F (23 6 2C) and 50 6 5 % relative humidity for not lessthan 40 h prior to test in accordance
43、with Procedure A ofPractice D 618 for those tests where conditioning is required.8.2 Test ConditionsConduct the tests in the standardlaboratory atmosphere of 73.4 6 3.6F (23 6 2C) and 50 65 % relative humidity, unless otherwise specified in the testmethods or in this specification.TABLE 1 IPS PVC Pi
44、peOutside Diameters and TolerancesNominal PipeSize, in.Average Outside Diameter,in. (mm)Tolerances, in. (mm)For AverageMaximum Out-of-Roundness(Maximum Minimum Diameter)SDR64,SDR41,SDR32.5,SDR26,SDR21SDR17,SDR13.518 0.405 (10.29) 60.004 (0.10) 0.030 (0.76) 0.016 (0.41)14 0.540 (13.72) 60.004 (0.10)
45、0.030 (0.76) 0.016 (0.41)38 0.675 (17.14) 60.004 (0.10) 0.030 (0.76) 0.016 (0.41)12 0.840 (21.34) 60.004 (0.10) 0.030 (0.76) 0.016 (0.41)34 1.050 (26.67) 60.004 (0.10) 0.030 (0.76) 0.020 (0.51)1 1.315 (33.40) 60.005 (0.13) 0.030 (0.76) 0.020 (0.51)114 1.660 (42.16) 60.005 (0.13) 0.030 (0.76) 0.024 (
46、0.61)112 1.900 (48.26) 60.006 (0.15) 0.060 (1.52) 0.024 (0.61)2 2.375 (60.32) 60.006 (0.15) 0.060 (1.52) 0.024 (0.61)212 2.875 (73.02) 60.007 (0.18) 0.060 (1.52) 0.030 (0.76)3 3.500 (88.90) 60.008 (0.20) 0.060 (1.52) 0.030 (0.76)312 4.000 (101.60) 60.008 (0.20) 0.100 (2.54) 0.030 (0.76)4 4.500 (114.
47、30) 60.009 (0.23) 0.100 (2.54) 0.030 (0.76)5 5.563 (141.30) 60.010 (0.25) 0.100 (2.54) 0.060 (1.52)6 6.625 (168.28) 60.011 (0.28) 0.100 (2.54) 0.070 (1.78)8 8.625 (219.08) 60.015 (0.38) 0.150 (3.81) 0.090 (2.29)10 10.750 (273.05) 60.015 (0.38) 0.150 (3.81) 0.100 (2.54)12 12.750 (323.85) 60.015 (0.38
48、) 0.150 (3.81) 0.120 (3.05)14 14.000 (355.60) 60.015 (0.38) 0.200 (5.08) 0.150 (3.81)16 16.000 (406.40) 60.019 (0.48) 0.320 (8.13) 0.160 (4.06)18 18.000 (457.20) 60.019 (0.48) 0.360 (9.14) 0.180 (4.57)20 20.000 (508.00) 60.023 (0.58) 0.400 (10.2) 0.200 (5.08)24 24.000 (609.60) 60.031 (0.79) 0.480 (1
49、2.2) 0.240 (6.10)30 30.000 (762.00) 60.041 (1.04) 0.600 (15.2) 0.300 (7.62)36 36.000 (914.40) 60.050 (1.27) 0.720 (18.3) 0.360 (9.14)D 2241 0538.3 SamplingThe selection of the sample or samples ofpipe shall be as agreed upon by the purchaser and the seller. Incase of no prior agreement, any sample selected by the testinglaboratory shall be deemed adequate.8.3.1 Test SpecimensNot less than 50 % of the test speci-mens required for any pressure test shall have at least a part ofthe marking in their central sections. The central secti
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