ASTM D2414-2006ae1 Standard Test Method for Carbon Black-Oil Absorption Number (OAN)《炭黑的标准试验方法 油吸收值(OAN)》.pdf

1、Designation: D 2414 06ae1Standard Test Method forCarbon BlackOil Absorption Number (OAN)1This standard is issued under the fixed designation D 2414; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A numbe

2、r in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.e1NOTEFootnote 4 revised editorially in October 2007.1. Scope1.1 This

3、test method covers the determination of the oilabsorption number of carbon black.1.2 The values stated in SI units are to be regarded as thestandard. The values given in parentheses are for informationonly.1.3 This standard does not purport to address all of thesafety concerns, if any, associated wi

4、th its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D 1765 Classification System for Carbon Blacks Used inRubber Produ

5、ctsD 1799 Practice for Carbon BlackSampling PackagedShipmentsD 1900 Practice for Carbon BlackSampling Bulk Ship-mentsD 4483 Practice for Evaluating Precision for Test MethodStandards in the Rubber and Carbon Black ManufacturingIndustriesD 4821 Guide for Carbon BlackValidation of TestMethod Precision

6、 and Bias3. Summary of Test Method3.1 In this test method, oil is added by means of aconstant-rate buret to a sample of carbon black in the mixerchamber of an absorptometer. As the sample absorbs the oil,the mixture changes from a free-flowing state to one of asemiplastic agglomeration, with an acco

7、mpanying increase inviscosity. This increased viscosity is transmitted to the torque-sensing system of the absorptometer. When the viscosity of themixture reaches a predetermined torque level, the absorptom-eter and buret will shut off simultaneously. The volume of oiladded is read from the direct-r

8、eading buret. The volume of oilper unit mass of carbon black is the oil absorption number.3.2 Either DBP or paraffin oil is acceptable for use withstandard pelleted grades including N-series carbon blacksfound in Classification D 1765. OAN testing using paraffin oilon some specialty blacks and powde

9、r blacks may result inunacceptable differences as compared to OAN testing usingDBP oil. While studies have shown either oil to exhibitcomparable precision, paraffin oil offers the advantage of beingnon-hazardous; even FDA-approved grades are available. Foreither oil, Sections 8-11 (Calibration, Proc

10、edure, Calculation,and Report) are to be consistent with the oil selected for use.Referee testing between suppliers and users should use DBPoiluntil such time that precision data are available for paraffin oil.4. Significance and Use4.1 The oil absorption number of a carbon black is related tothe pr

11、ocessing and vulcanizate properties of rubber compoundscontaining the carbon black.5. Apparatus35.1 Balance, analytical, with an 0.01-g sensitivity.5.2 Oven, gravity-convection type, capable of maintaining125 6 5C.5.3 Spatula, rubber, 100-mm.5.4 Absorptometer, equipped with a constant-rate buret tha

12、tdelivers 4 6 0.024 cm3/min.45.5 Desiccator.6. Reagent and Standards6.1 Purity of ReagentsReagent grade chemicals shall beused in all tests. Unless otherwise indicated, it is intended that1This test method is under the jurisdiction ofASTM Committee D24 on CarbonBlack and is the direct responsibility

13、 of Subcommittee D24.11 on Carbon BlackStructure.Current edition approved Oct. 1, 2006. Published November 2006. Originallyapproved in 1965. Last previous edition approved in 2006 as D 2414 06.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at se

14、rviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3All apparatus are to be operated and maintained in accordance with themanufacturers directions for optimum performance.4Available from C. W. Brabender Instruments, Inc

15、., 50 E. Wesley St., SoutHackensack, NJ 07606 () and from HITEC Luxembourg, 5 Ruede lEglise, L-1458 Luxembourg (www.hitec.lu).1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.all reagents shall conform to the specifications of the Com

16、mit-tee on Analytical Reagents of the American Chemical Society,where such specifications are available.5Other grades may beused, provided it is first ascertained that the reagent is ofsufficiently high purity to permit its use without lessening theaccuracy of the determination.6.2 n-Dibutyl Phthala

17、te, having a density of 1.042 to 1.047Mg/m3at 25C and a relative density of 1.045 to 1.050 at 25C.6.3 Paraffn Oil, having a kinematic viscosity of 10 to34 mm2/s (cSt) at 40C.NOTE 1Three paraffin oils have been found suitable including Marcol82 and Marcol 9 from Exxon and Sunpar LW107 from SUNOCO.6.4

18、 ASTM D24 Standard Reference Blacks, SRB-6.67. Sampling7.1 Samples shall be taken in accordance with PracticesD 1799 and D 1900.8. Calibration and Standardization8.1 Absorptometer:8.1.1 ModelThree different types of absorptometers are inuse: 1) early models based on springs and mechanical indica-tio

19、n of torque (Type A and B), 2) second generation absorp-tometers equipped with load cells and digital torque display(Type E), and 3) current model absorptometers controlled viamicrocomputer software (Type H) and Type E absorptometerswhich utilize add-on data acquisition and control systems.Several c

20、omponents influence the calibration: the dynamom-eter torque spring or the load cell, the torque limit switch or theindicator set-point, the damper (oil damper or electronicdamping), and the mixing head consisting of two counter-rotating blades and a mixing bowl. It is necessary that all ofthese com

21、ponents are in good condition and are properlyadjusted to achieve acceptable calibration.8.1.2 Mixing BowlTypically the absorptometer is deliv-ered with either a surface-treated stainless steel or anodizedaluminum mixing bowl. These bowls are considered accept-able provided they give the correct rea

22、ding for the appropriateSRB reference standards. The surface finish of the mixerchamber is critical for maintaining proper calibration, and thebowl should not be modified to achieve calibration.NOTE 2Stainless steel chambers have been found satisfactory for thetest when they are manufactured to a ro

23、ughness value (Ra) of 2.5 60.4 m (100 6 15 in.) based upon 8 measurements. No single measure-ment should be greater than 3.6 m (140 in.) or less than 1.5 m (60in.). Stainless steel bowls purchased with an absorptometer have beenpre-polished for 16 h to minimize bowl surface changes affectingcalibrat

24、ion during their initial use. It is recommended that new replace-ment stainless steel bowls should also be pre-polished in the same manner(see Annex A3).8.2 Calibration:8.2.1 Rotor BladesThe speed of the motor driving therotor blades is either fixed (Type A and B) or has to be set(Type E and H) to 1

25、25 r/min. Due to a gear, one blade spins at125 r/min, the other blade at 250 r/min.8.2.2 Constant-Rate BuretThe delivery rate of the buret isto be 4 cm3/min. SeeAnnexA1 for detailed instructions on theprocedure for calibration check of the constant-rate buret.8.2.3 Spring Tension (Type A and B)It is

26、 recommendedthat the torque spring is adjusted so that the SRB F standardwill develop a maximum torque between 70 % and full-scaledeflection. This is achieved by selecting the appropriate springstrength and adjusting the spring tension in accordance with theinstructions of the manufacturer.NOTE 3The

27、 absorptometers Type E and H are calibrated by themanufacturer to give a direct reading of torque in mNm; this calibrationshould not be modified in order to achieve a desired level of torque. Ifcalibration is necessary, refer to the instrument manufacturers recommen-dations. The instrument torque ca

28、libration should not be confused with thetorque limit switch described in 8.2.5.8.2.4 DamperFor the Type A absorptometer, it is recom-mended to keep the valve of the oil damper fully closed. TheType B absorptometer shall provide a full-scale recovery of 36 0.5 s; the valve has to be adjusted accordi

29、ngly. The Type Eabsorptometer has an electronic damping option and Type Hhas an appropriate software damping. Make sure that thesedamping options are activated.8.2.5 Torque Limit Switch (TLS) or the Indicator SetPointIf the end-point of the test is determined by a fixedtorque limit, the setting of t

30、he TLS, also called indicatorset-point, has to be selected using one of the following threeprocedures:8.2.5.1 Procedure A: End-Point at Fixed Torque LevelThis “classical” method is well suited for hard or tread blacksbut often leads to problems when low-torque carcass blacks areto be tested. For Typ

31、e A and B absorptometers, adjust the TLSor the indicator set point in such way that the current SRB Fstandard gives the correct target values within the limits asdefined in Guide D 4821. For Type E absorptometers dedicatedto testing carcass blacks only, set the TLS in such a way thatthe current SRB

32、F standard gives the correct target valueswithin the limits as defined in Guide D 4821. For Type E andH absorptometers dedicated to testing tread blacks only, thereis no advantage to setting the TLS with current SRB Fstandard; for these absorptometers set the TLS between 3000and 4000 mNm (preferred

33、TLS is 3500 mNm when using DBPoil, or 4000 mNm if using paraffin oil).8.2.5.2 Procedure B: End-Point at 70 % of the MaximumTorqueCertain carcass blacks and thermal blacks may fail togive an end-point due to insufficient torque level. Therefore,the preferred method for testing soft blacks is to recor

34、d thetorque curve using a chart-recorder or a data acquisition systemand to read the end-point at 70 % of the maximum of the torqueachieved. Set the TLS or the indicator set point to full scale inorder to disable the automatic shut-off of the absorptometer.5Reagent Chemicals, American Chemical Socie

35、ty Specifications , AmericanChemical Society, Washington, DC. For suggestions on the testing of reagents notlisted by the American Chemical Society, see Analar Standards for LaboratoryChemicals, BDH Ltd., Poole, Dorset, U.K. and the United States Pharmacopeia andNational Formulary, U.S. Pharmacopeia

36、l Convention, Inc. (USPC), Rockville, MD.6The sole source of supply of the apparatus known to the committee at this timeis Laboratory Standards and Technologies, 227 Somerset, Borger, TX 79007. If youare aware of alternative suppliers, please provide this information to ASTMInternational Headquarter

37、s. Your comments will receive careful consideration at ameeting of the responsible technical committee,1which you may attend.D 2414 06ae128.2.5.3 Procedure C: End-Point at a Fixed, But ReducedTorque LevelRequires use of SRB-5 series standards. SeeTest Method D 2414 00.NOTE 4For Type E and H absorpto

38、meters dedicated to testing treadblacks only, or for Type E and H absorptometers in which procedure A isused for testing tread blacks and procedure B is used for testing carcassblacks, there is no advantage to setting the TLS with the current SRB Fstandard; for these absorptometers set the TLS betwe

39、en 3000 and 4000mNm (preferred TLS is 3500 mNm when using DBP oil, or 4000 mNm ifusing paraffin oil).8.3 Standardization:8.3.1 Physically calibrate the test apparatus including TLSadjustment using the instructions in 8.2.8.3.2 Test the sixASTM Standard Reference Blacks (SRBs)in duplicate to establis

40、h the average measured value. Addi-tional values are added periodically, typically on a weeklybasis. The rolling average of the measured values is computedfrom the latest four values.NOTE 5When only tread- or carcass-type carbon blacks are to betested, the calibration can be limited to either the th

41、ree tread- (A, B, C) orthe three carcass-type (D, E, F) carbon black standards.8.3.3 Perform a regression analysis using the standard valueof the standard (y value) and the rolling average measuredvalue (x value). Separate carcass and tread calibration curvesshould be maintained.8.3.4 Normalize the

42、values of all subsequent samples asfollows:Normalized value 5 measured value 3 slope! 1 yintercept (1)8.3.5 For measured values on the SRBs that are consistentlyoutside the expected variability listed in Guide D 4821, the testapparatus should be recalibrated in accordance with 8.2.8.3.6 When any abs

43、orptometer or calibration changes occur,a new calibration curve must be initiated as described in 8.3.2.8.3.7 In most instances, if proper calibration cannot beachieved by following 8.2 or 8.3.2-8.3.4, it will be necessary toreplace the mixer chamber with one of proper surface finish.9. Procedure9.1

44、 Dry an adequate sample for1hinthespecified oven setat 125C. Prior to testing, cool the sample in a desiccator for aminimum of 30 min.9.2 Weigh the sample to the nearest 0.01 g. The recom-mended masses are as follows:Carbon Black Mass, gN630, N642, and N700 series, except N765 25N800 and N900 series

45、, SRB D-7 40All others 209.3 It is recommended that a testing temperature of 23 65C be maintained, as measured by a thermocouple in themixing bowl. If a temperature controllable mixing bowl is notavailable, keep the bowl temperature below 30C and complywith Note 6 and Note 7 while running the sample

46、s.NOTE 6If the absorptometer has remained idle for more than 15 minand a temperature controllable bowl is not being used, a 10-min warm-upsample must be run before beginning a test. It is important that the mixerchamber temperature be kept uniform. Preferably, allow 5 min betweenthe end of one test

47、and the start of another.NOTE 7It is important that the temperature of the bowl be the samefor machine calibration as for oil absorption testing. ASTM task groupwork has shown that an increase in bowl temperature can cause highervalues that increased variability in bowl temperatures cause increased

48、testvariability.NOTE 8In the event that an endpoint is not obtained (maximumtorque TLS) when using an absorptometer with a fixed TLS such asType B or E, it is acceptable to mill pelleted carbon blacks using a coarsegrinder such as a coffee mill. The carbon black should be milled for onlya few second

49、s to allow sufficient grind time to change the pellets topowder form. High-speed micronizing mills and air-jet mills are notacceptable, as they can reduce the carbon black structure.9.4 Transfer the sample to the absorptometer mixer chamberand replace the chamber cover. For Type H, close the safetydoor surrounding the mixing chamber.9.5 Position the buret delivery tube over the hole in themixer chamber cover, and for Types A, B, or E set the buretdigital counter to zero (Type H has automatic reset). Insure theburet delive