ASTM D2513-2012 Standard Specification for Polyethylene (PE) Gas Pressure Pipe Tubing and Fittings《聚乙烯煤气压力管 配管及管件标准规格》.pdf

1、Designation:D251311c Designation: D2513 12An American National StandardStandard Specification forPolyethylene (PE) Gas Pressure Pipe, Tubing, and Fittings1This standard is issued under the fixed designation D2513; the number immediately following the designation indicates the year oforiginal adoptio

2、n or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Sco

3、pe*1.1 This specification covers requirements and test methods for material dimensions and tolerances, hydrostatic burst strength,chemical resistance, and rapid crack resistance of polyethylene pipe, tubing, and fittings for use in fuel gas mains and services fordirect burial and reliner application

4、s. The pipe and fittings covered by this specification are intended for use in the distribution ofnatural gas. Requirements for the qualifying of polyethylene systems for use with liquefied petroleum gas are also covered.1.1.1 This specification does not cover threaded pipe. Design considerations ar

5、e discussed in Appendix X1. In-plant qualitycontrol programs are specified in Annex A1 and Annex A2.1.1.2 See Specification F2619/F2619M for polyethylene piping for pressure or non-pressure oil and gas producing applicationsto convey fluids such as oil, dry or wet gas, multiphase fluids, and non-pot

6、able oilfield water.1.2 The text of this specification references notes, footnotes, and appendixes which provide explanatory material. These notesand footnotes (excluding those in tables and figures) shall not be considered as requirements of the specification.1.3 The values stated in inch-pound uni

7、ts are to be regarded as standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information only and are not considered standard.1.4 The following is an index of the annexes and appendix in this specification:Annex SubjectAnnex A1 In-Plant Quality Con

8、trol for all materials up to 12 in.Annex A2 In-Plant Quality Control for PE materials 14 in. and larger.Appendixes SubjectAppendix X1 Design Consideration1.5 The following precautionary caveat pertains only to the test method portion, Section 6, of this specification. This standarddoes not purport t

9、o address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:22.1.1 Ter

10、minology:D1600 Terminology for Abbreviated Terms Relating to PlasticsF412 Terminology Relating to Plastic Piping Systems2.1.2 Test Methods for:D638 Test Method for Tensile Properties of PlasticsD1238 Test Method for Melt Flow Rates of Thermoplastics by Extrusion PlastometerD1598 Test Method for Time

11、-to-Failure of Plastic Pipe Under Constant Internal PressureD1599 Test Method for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and FittingsD2122 Test Method for Determining Dimensions of Thermoplastic Pipe and FittingsD2290 Test Method for Apparent Hoop Tensile Strength of Pl

12、astic or Reinforced Plastic Pipe by Split Disk MethodD2837 Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure Design Basis forThermoplastic Pipe ProductsF1473 Test Method for Notch Tensile Test to Measure the Resistance to Slow Crack Growth of Polyethylen

13、e Pipes and Resins2.1.3 Practices for:1This specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.60 on Gas.Current edition approved Dec.Feb. 1, 2011.2012. Published December 2011.February 2012. Originally approve

14、d in 1966. Last previous edition approved in 2011 asD2513 11bc. DOI: 10.1520/D2513-11C.10.1520/D2513-12.2For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards

15、Document Summary page on the ASTM website.1This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, A

16、STM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive,

17、PO Box C700, West Conshohocken, PA 19428-2959, United States.D543 Practices for Evaluating the Resistance of Plastics to Chemical ReagentsD618 Practice for Conditioning Plastics for TestingD1898 Sampling of PlasticsD2774 Practice for Underground Installation of Thermoplastic Pressure PipingF2620 Pra

18、ctice for Heat Fusion Joining of Polyethylene Pipe and Fittings2.1.4 Specification for:D2683 Specification for Socket-Type Polyethylene Fittings for Outside Diameter-Controlled Polyethylene Pipe and TubingD3261 Specification for Butt Heat Fusion Polyethylene (PE) Plastic Fittings for Polyethylene (P

19、E) Plastic Pipe and TubingD3350 Specification for Polyethylene Plastics Pipe and Fittings MaterialsF1055 Specification for Electrofusion Type Polyethylene Fittings for Outside Diameter Controlled Polyethylene andCrosslinked Polyethylene (PEX) Pipe and TubingF1563 Specification for Tools to Squeeze-o

20、ff Polyethylene (PE) Gas Pipe or TubingF2138 Specification for Excess Flow Valves for Natural Gas ServiceF2619/F2619M Specification for High-Density Polyethylene (PE) Line Pipe Specification for High-Density Polyethylene (PE)Line PipeF2897 Specification for Tracking and Traceability Encoding System

21、of Natural Gas Distribution Components (Pipe, Tubing,Fittings, Valves, and Appurtenances)2.2 ANSI Standards:B 16.40 Manually Operated Thermoplastic Gas Shutoffs and Valves in Gas Distribution Systems3B 31.8 Gas Transmission and Distribution Piping Systems32.3 Federal Specifications:Fed. Std. No. 123

22、 Marking for Shipment (Civil Agencies)4OPS 49 CFR Part 192 Title 49, Code of Federal Regulations42.4 Military Standards:MIL-STD-129 Marking for Shipment and Storage4MIL-STD-1235 (ORD) Single- and Multi-Level Continuous Sampling Procedures and Tables for Inspection by Attributes2.5 ISO Standards5:ISO

23、 4437 Buried polyethylene (PE) pipes for the supply of gaseous fuels-Metric series-SpecificationsISO 9080 Thermoplastics Pipes for the Transport of FluidsMethods of Extrapolation of Hydrostatic Stress Rupture Data toDetermine Long-Term Hydrostatic Strength of Thermoplastic Pipe MaterialsISO 12162 Th

24、ermoplastic Materials for Pipes and Fittings for Pressure ApplicationsClassification and DesignationOverallService (Design) CoefficientISO 13477 Thermoplastics pipes for the conveyance of fluids Determination of resistance to rapid crack propagation (RCP) Small scale steady-state test (S4 test)ISO 1

25、3478 Thermoplastics pipe for the conveyance of fluids Determination of resistance to rapid crack propagation (RCP) Full-scale test (FST)2.6 Plastic Pipe Institute6PPI TR-3 HDB/HDS /PDB/ SDB/MRS PoliciesPPI TR-4 HDB/HDS/SDB/PDB/MRS Listed MaterialsPPI TR-33 Generic Butt Fusion Joining for Polyethylen

26、e Gas PipePPI TR-41 Generic Saddle Fusion Joining Procedure for Polyethylene Gas Piping6PPI TN-30/2006 Requirements for the Use of Rework Materials in Polyethylene Gas Pipe6PPI TR-9 Recommended Design Factors and Design Coefficients for Thermoplastic Pressure pipe2.7 Other Documents:7National Fire P

27、rotection Association: NFPA 58 Storage and Handling Liquefied Petroleum Gases3. Terminology3.1 DefinitionsDefinitions are in accordance with Terminology F412, and abbreviations are in accordance with TerminologyD1600, unless otherwise specified.3.2 The gas industry terminology used in this specifica

28、tion is in accordance with ANSI B31.8 or OPS 49 CFR Part 192, unlessotherwise indicated.3.3 The term pipe used herein refers to both pipe and tubing unless specifically stated otherwise.3.4 re-rounding equipmentequipment used to reform the pipe and permanently reduce ovality to 5 % or less.3Availabl

29、e from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http:/www.ansi.org.4Available from Standardization Documents Order Desk, DODSSP, Bldg. 4, Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.5Available from Internatio

30、nal Organization for Standardization (ISO), 1, ch. de la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http:/www.iso.ch.6Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825, Irving, TX 75062, http:/www.plasticpipe.org.7Available from National Fire Protection As

31、sociation (NFPA), 1 Batterymarch Park, Quincy, MA 02169-7471, http:/www.nfpa.org.D2513 1223.5 rounding equipmentequipment, devices, clamps, and so forth, used to temporarily hold the pipe round whileout-of-roundness measurements are made, or a joining procedure (heat fusion, electrofusion, or mechan

32、ical) is performed.3.6 pipe material designated codethe pipe material designation code shall consist of the abbreviation for the type of plastic(PE) followed by Arabic numerals which describe the short term properties in accordance with applicable Specification D3350,the hydrostatic design stress fo

33、r water at 73.4F (23C) in units of 100 psi with any decimal figures dropped. Where the hydrostaticdesign stress code contains less than two figures, a zero is used before the number. Thus, a complete material designation codeshall consist of PE and four figures for PE materials. For example, PE2708

34、is a grade PE27 polyethylene with an 800psi designstress for water at 73.4F (23C). The hydrostatic design stresses for gas are not used in this designation code.3.7 dimension ratio (DR)the ratio of pipe diameter to wall thickness. It is calculated by dividing the specified outside diameterof the pip

35、e, in inches (mm), by the minimum specified wall thickness, in inches (mm). The standard dimension ratio (SDR) is acommon numbering system which is derived from the ANSI preferred number series R 10.3.8 toe-ina small reduction of the outside diameter at the cut end of a length of thermoplastic pipe.

36、4. Materials4.1 GeneralThe PE used to make pipe and fittings shall be PE or reworked PE (see 4.2 and 4.4) and shall have a Plastics PipeInstitute (PPI) long-term hydrostatic design stress and hydrostatic design basis rating.4.2 Rework MaterialClean rework material of the same commercial designation,

37、 generated from the manufacturers own pipeand fitting production shall not be used unless the pipe and fitting produced meet all the requirements of this specification. Theuse of these rework materials shall be governed by the requirements of 4.3 and PPI TN-30/2006. In pipe, rework materials shallbe

38、 limited to a maximum of 30 % by weight.NOTE 1The requirements for rework materials herein are intended to incorporate prudent specifications to ensure that the potential for contaminationin gas piping products, that meet this specification, is reduced to the extent possible. It is imperative to emp

39、hasize that rework materials have not beenidentified as the cause of any field failures. The requirements for rework materials were developed by the consensus of interested parties including productmanufacturers, gas utility companies, and regulatory agencies.4.3 DocumentationA documentation system

40、to allow for traceability of raw materials including percentage and materialclassification (or designation, if applicable) of rework materials used in the manufacture of the pipe product meeting therequirements of this specification shall exist and be supplied to the purchaser, if requested.4.4 Clas

41、sificationPolyethylene materials suitable for use in the manufacture of pipe and fittings under this specification shallmeet Table 1 requirements for the applicable pipe material designation code.NOTE 2References and material descriptions for PE 2306, PE 2406, PE 2606, PE 3306, PE 3406, PE 3408, PE

42、3608, PE 3710, and PE 4608 havebeen removed from D2513. Elimination of these materials does not affect the pipelines that are in service. They can still be used for gas distribution. Themain reason for removing these materials from this standard is to reflect the current state of the art in PE gas d

43、istribution piping.4.5 Slow Crack Growth ResistanceUse Test Method F1473 on compression molded plaques at a stress of 2.4 MPa based onthe unnotched area and a test temperature of 80C. Notch depth shall be in accordance with Table 1 in Test Method F1473.Materials shall meet the Slow Crack Growth Resi

44、stance requirements in Table 1.4.6 Additive ClassesPolyethylene material compounds shall meet Specification D3350 code C or E. Code C materialcompounds shall have 2 to 3 percent carbon black. Code E material compounds shall be yellow with UV stabilizer.4.7 Thermal StabilityThe PE material shall cont

45、ain sufficient antioxidant so that the minimum induction temperature shall be428F (220C) when tested in accordance with Specification D3350. The sample shall be representative of the cross section of thepipe or fittings.4.8 Hydrostatic Design Basis (HDB) Substantiation The HDB for PE materials at 73

46、F (23C) shall be substantiated to belinear to 50 years as per Test Method D2837, Section 5.7.TABLE 1 Polyethylene Compound RequirementsPipe Material Designation CodePE 2708 PE 4710Density Cell Classification per SpecificationD335024SCG Resistance Cell Classification perSpecification D335077HDS for w

47、ater at 73F (23C) per TestMethod D2837 and PPI TR-3, psi (MPa)800 (5.5) 1000 (6.9)Color and UV Stabilizer Code perSpeciifcation D3350CorE CorEMelt flow rate per Test Method D1238, g/10min#0.40 Cond. 190/2.16 or#20 Cond. 190/21.6#0.15 Cond. 190/2.16 or#20 Cond. 190/21.6HDB at 73F (23C) per Test Metho

48、dD2837 and PPI TR-3, psi (MPa)1250 (8.6) 1600 (11.0)HDB at 140F (60C) per Test MethodD2837 and PPI TR-3, psi (MPa)1000 (6.9) 1000 (6.9)D2513 123NOTE 3The long-term hydrostatic strength at 50 years in accordance with Test Method D2837 is not to be used for any pressure rating calculations.The MAOP is

49、 still calculated using the HDB obtained from Test Method D2837 long-term hydrostatic strength at 100 000 h. PE compounds with athermoplastic pipe material designation code of PE 2708 and PE 4710 as well as those compounds denoted in PPI TR-4 with an asterisk (*) meet thesubstantiation requirement of Test Method D2837.4.9 Resistance to Rapid Crack Propagation (RCP) for Material The PE material classification (formulation) used in themanufacture of pipe and fittings under this specification shall be tested for resistance to failure b