ASTM D2513-2012a Standard Specification for Polyethylene (PE) Gas Pressure Pipe Tubing and Fittings《聚乙烯煤气压力管 配管及管件的标准规格》.pdf

1、Designation: D2513 12aAn American National StandardStandard Specification forPolyethylene (PE) Gas Pressure Pipe, Tubing, and Fittings1This standard is issued under the fixed designation D2513; the number immediately following the designation indicates the year oforiginal adoption or, in the case of

2、 revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope*1.1 This specific

3、ation covers requirements and test methodsfor material dimensions and tolerances, hydrostatic burststrength, chemical resistance, and rapid crack resistance ofpolyethylene pipe, tubing, and fittings for use in fuel gas mainsand services for direct burial and reliner applications. The pipeand fitting

4、s covered by this specification are intended for use inthe distribution of natural gas. Requirements for the qualifyingof polyethylene systems for use with liquefied petroleum gasare also covered.1.1.1 This specification does not cover threaded pipe. De-sign considerations are discussed in Appendix

5、X1. In-plantquality control programs are specified in Annex A1 and AnnexA2.1.1.2 See Specification F2619/F2619M for polyethylenepiping for pressure or non-pressure oil and gas producingapplications to convey fluids such as oil, dry or wet gas,multiphase fluids, and non-potable oilfield water.1.2 The

6、 text of this specification references notes, footnotes,and appendixes which provide explanatory material. Thesenotes and footnotes (excluding those in tables and figures) shallnot be considered as requirements of the specification.1.3 The values stated in inch-pound units are to be regardedas stand

7、ard. The values given in parentheses are mathematicalconversions to SI units that are provided for information onlyand are not considered standard.1.4 The following is an index of the annexes and appendixin this specification:Annex SubjectAnnex A1 In-Plant Quality Control for all materials up to 12

8、in.Annex A2 In-Plant Quality Control for PE materials 14 in. and larger.Appendixes SubjectAppendix X1 Design Consideration1.5 The following precautionary caveat pertains only to thetest method portion, Section 6, of this specification. Thisstandard does not purport to address all of the safety conce

9、rns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM Standards:22.1.1 Terminology:D1600 Terminology for Abb

10、reviated Terms Relating toPlasticsF412 Terminology Relating to Plastic Piping Systems2.1.2 Test Methods for:D638 Test Method for Tensile Properties of PlasticsD1238 Test Method for Melt Flow Rates of Thermoplasticsby Extrusion PlastometerD1598 Test Method for Time-to-Failure of Plastic PipeUnder Con

11、stant Internal PressureD1599 Test Method for Resistance to Short-Time HydraulicPressure of Plastic Pipe, Tubing, and FittingsD2122 Test Method for Determining Dimensions of Ther-moplastic Pipe and FittingsD2290 Test Method for Apparent Hoop Tensile Strength ofPlastic or Reinforced Plastic Pipe by Sp

12、lit Disk MethodD2837 Test Method for Obtaining Hydrostatic Design Basisfor Thermoplastic Pipe Materials or Pressure Design Basisfor Thermoplastic Pipe ProductsF1473 Test Method for Notch Tensile Test to Measure theResistance to Slow Crack Growth of Polyethylene Pipesand Resins2.1.3 Practices for:D54

13、3 Practices for Evaluating the Resistance of Plastics toChemical ReagentsD618 Practice for Conditioning Plastics for TestingD1898 Sampling of PlasticsD2774 Practice for Underground Installation of Thermo-plastic Pressure PipingF2620 Practice for Heat Fusion Joining of PolyethylenePipe and Fittings2.

14、1.4 Specification for:1This specification is under the jurisdiction of ASTM Committee F17 on PlasticPiping Systems and is the direct responsibility of Subcommittee F17.60 on Gas.Current edition approved April 1, 2012. Published April 2012. Originallyapproved in 1966. Last previous edition approved i

15、n 2012 as D2513 12. DOI:10.1520/D2513-12A.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1*A Summary of Chan

16、ges section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.D2683 Specification for Socket-Type Polyethylene Fittingsfor Outside Diameter-Controlled Polyethylene Pipe andTubingD3261 Specification fo

17、r Butt Heat Fusion Polyethylene(PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe andTubingD3350 Specification for Polyethylene Plastics Pipe andFittings MaterialsF1055 Specification for Electrofusion Type PolyethyleneFittings for Outside Diameter Controlled Polyethylene andCrosslinked Polyeth

18、ylene (PEX) Pipe and TubingF1563 Specification for Tools to Squeeze-off Polyethylene(PE) Gas Pipe or TubingF2138 Specification for Excess FlowValves for Natural GasServiceF2619/F2619M Specification for High-Density Polyethyl-ene (PE) Line PipeF2897 Specification for Tracking and Traceability Encodin

19、gSystem of Natural Gas Distribution Components (Pipe,Tubing, Fittings, Valves, and Appurtenances)2.2 ANSI Standards:B 16.40 Manually Operated Thermoplastic Gas Shutoffsand Valves in Gas Distribution Systems3B 31.8 Gas Transmission and Distribution Piping Systems32.3 Federal Specifications:Fed. Std.

20、No. 123 Marking for Shipment (Civil Agencies)4OPS 49 CFR Part 192 Title 49, Code of Federal Regula-tions42.4 Military Standards:MIL-STD-129 Marking for Shipment and Storage4MIL-STD-1235 (ORD) Single- and Multi-Level Continu-ous Sampling Procedures and Tables for Inspection byAttributes2.5 ISO Standa

21、rds5:ISO 4437 Buried polyethylene (PE) pipes for the supply ofgaseous fuels-Metric series-SpecificationsISO 9080 Thermoplastics Pipes for the Transport ofFluidsMethods of Extrapolation of Hydrostatic StressRupture Data to Determine Long-Term HydrostaticStrength of Thermoplastic Pipe MaterialsISO 121

22、62 Thermoplastic Materials for Pipes and Fittingsfor Pressure ApplicationsClassification andDesignationOverall Service (Design) CoefficientISO 13477 Thermoplastics pipes for the conveyance offluids Determination of resistance to rapid crack propa-gation (RCP) Small scale steady-state test (S4 test)I

23、SO 13478 Thermoplastics pipe for the conveyance of fluids Determination of resistance to rapid crack propagation(RCP) Full-scale test (FST)2.6 Plastic Pipe Institute6PPI TR-3 HDB/HDS /PDB/ SDB/MRS PoliciesPPI TR-4 HDB/HDS/SDB/PDB/MRS Listed MaterialsPPI TR-33 Generic Butt Fusion Joining for Polyethy

24、leneGas PipePPI TR-41 Generic Saddle Fusion Joining Procedure forPolyethylene Gas Piping6PPI TN-30/2006 Requirements for the Use of ReworkMaterials in Polyethylene Gas Pipe6PPI TR-9 Recommended Design Factors and Design Co-efficients for Thermoplastic Pressure pipe2.7 Other Documents:7National Fire

25、Protection Association: NFPA 58 Storage andHandling Liquefied Petroleum Gases3. Terminology3.1 DefinitionsDefinitions are in accordance with Termi-nology F412, and abbreviations are in accordance with Termi-nology D1600, unless otherwise specified.3.2 The gas industry terminology used in this specif

26、icationis in accordance with ANSI B 31.8 or OPS 49 CFR Part 192,unless otherwise indicated.3.3 The term pipe used herein refers to both pipe and tubingunless specifically stated otherwise.3.4 re-rounding equipmentequipment used to reform thepipe and permanently reduce ovality to 5 % or less.3.5 roun

27、ding equipmentequipment, devices, clamps, andso forth, used to temporarily hold the pipe round whileout-of-roundness measurements are made, or a joining proce-dure (heat fusion, electrofusion, or mechanical) is performed.3.6 pipe material designated codethe pipe material des-ignation code shall cons

28、ist of the abbreviation for the type ofplastic (PE) followed by Arabic numerals which describe theshort term properties in accordance with applicable Specifica-tion D3350, the hydrostatic design stress for water at 73.4F(23C) in units of 100 psi with any decimal figures dropped.Where the hydrostatic

29、 design stress code contains less than twofigures, a zero is used before the number. Thus, a completematerial designation code shall consist of PE and four figuresfor PE materials. For example, PE2708 is a grade PE27polyethylene with an 800psi design stress for water at 73.4F(23C). The hydrostatic d

30、esign stresses for gas are not used inthis designation code.3.7 dimension ratio (DR)the ratio of pipe diameter to wallthickness. It is calculated by dividing the specified outsidediameter of the pipe, in inches (mm), by the minimum specifiedwall thickness, in inches (mm). The standard dimension rati

31、o(SDR) is a common numbering system which is derived fromthe ANSI preferred number series R 10.3.8 toe-ina small reduction of the outside diameter at thecut end of a length of thermoplastic pipe.3Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 1003

32、6, http:/www.ansi.org.4Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.5Available from International Organization for Standardization (ISO), 1, ch. dela Voie-Creuse, Case postale 56, CH-1211, Gen

33、eva 20, Switzerland, http:/www.iso.ch.6Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825,Irving, TX 75062, http:/www.plasticpipe.org.7Available from National Fire Protection Association (NFPA), 1 BatterymarchPark, Quincy, MA 02169-7471, http:/www.nfpa.org.D2513 12a24. Materia

34、ls4.1 GeneralThe PE used to make pipe and fittings shallbe PE or reworked PE (see 4.2 and 4.4) and shall have aPlastics Pipe Institute (PPI) long-term hydrostatic design stressand hydrostatic design basis rating.4.2 Rework MaterialClean rework material of the samecommercial designation, generated fr

35、om the manufacturersown pipe and fitting production shall not be used unless thepipe and fitting produced meet all the requirements of thisspecification. The use of these rework materials shall begoverned by the requirements of 4.3 and PPI TN-30/2006.Inpipe, rework materials shall be limited to a ma

36、ximum of 30 %by weight.NOTE 1The requirements for rework materials herein are intended toincorporate prudent specifications to ensure that the potential for contami-nation in gas piping products, that meet this specification, is reduced to theextent possible. It is imperative to emphasize that rewor

37、k materials havenot been identified as the cause of any field failures. The requirements forrework materials were developed by the consensus of interested partiesincluding product manufacturers, gas utility companies, and regulatoryagencies.4.3 DocumentationA documentation system to allow fortraceab

38、ility of raw materials including percentage and materialclassification (or designation, if applicable) of rework materialsused in the manufacture of the pipe product meeting therequirements of this specification shall exist and be supplied tothe purchaser, if requested.4.4 ClassificationPolyethylene

39、 materials suitable for usein the manufacture of pipe and fittings under this specificationshall meet Table 1 requirements for the applicable pipematerial designation code.NOTE 2References and material descriptions for PE 2306, PE 2406,PE 2606, PE 3306, PE 3406, PE 3408, PE 3608, PE 3710, and PE 460

40、8have been removed from D2513. Elimination of these materials does notaffect the pipelines that are in service. They can still be used for gasdistribution. The main reason for removing these materials from thisstandard is to reflect the current state of the art in PE gas distributionpiping.4.5 Slow

41、Crack Growth ResistanceUse Test MethodF1473 on compression molded plaques at a stress of 2.4 MPabased on the unnotched area and a test temperature of 80C.Notch depth shall be in accordance with Table 1 in TestMethod F1473. Materials shall meet the Slow Crack GrowthResistance requirements in Table 1.

42、4.6 Additive ClassesPolyethylene material compoundsshall meet Specification D3350 code C or E. Code C materialcompounds shall have 2 to 3 percent carbon black. Code Ematerial compounds shall be yellow with UV stabilizer.4.7 Thermal StabilityThe PE material shall contain suffi-cient antioxidant so th

43、at the minimum induction temperatureshall be 428F (220C) when tested in accordance withSpecification D3350. The sample shall be representative of thecross section of the pipe or fittings.4.8 Hydrostatic Design Basis (HDB) SubstantiationTheHDB for PE materials at 73F (23C) shall be substantiated tobe

44、 linear to 50 years as per Test Method D2837, Section 5.7.NOTE 3The long-term hydrostatic strength at 50 years in accordancewith Test Method D2837 is not to be used for any pressure ratingcalculations. The MAOP is still calculated using the HDB obtained fromTest Method D2837 long-term hydrostatic st

45、rength at 100 000 h. PEcompounds with a thermoplastic pipe material designation code of PE2708 and PE 4710 as well as those compounds denoted in PPI TR-4 withan asterisk (*) meet the substantiation requirement of Test Method D2837.4.9 Resistance to Rapid Crack Propagation (RCP) forMaterialThe PE mat

46、erial classification (formulation) used inthe manufacture of pipe and fittings under this specificationshall be tested for resistance to failure by RCP in accordancewith the procedures set forth in ISO 13477 (S4 Test) orISO 13478 (Full Scale Test (FST). The data obtained shall bemade available upon

47、request without limitations on disclosure,and shall not subsequently be subject to disclosure limitationswhen used by others. The values obtained are applicable to allpipes with the wall thickness of the pipe tested and all thinnerwall pipes. In case of conflict, the RCP results of ISO 13478shall ap

48、ply.NOTE 4While S4 or FST testing of any combination of outsidediameter and SDR is permitted in fulfillment of the requirement for testingPE material resistance to RCP, S4 testing of SDR 9 or SDR 11 PE pipespecimens is currently the most common industry practice.NOTE 5Caution should be exercised in

49、applying the RCP test resultsobtained on one SDR or DR of pipe across a series of pipe SDRs or DRsproduced from the same PE material classification (formulation). Indus-trial research to clarify the relationships between FST and S4 testing isongoing at this time, particularly as it relates to the applicability of RCPTABLE 1 Polyethylene Compound RequirementsPipe Material Designation CodePE 2708 PE 4710Density Cell Classification per SpecificationD335024SCG Resistance Cell Classification perSpecification D335077HDS for water at 73F (23