ASTM D2513-2014 Standard Specification for Polyethylene &40 PE&41 Gas Pressure Pipe Tubing and Fittings《聚乙烯40 PE41气体压力管件 管道及配件的标准规范》.pdf

1、Designation: D2513 13D2513 14 An American National StandardStandard Specification forPolyethylene (PE) Gas Pressure Pipe, Tubing, and Fittings1This standard is issued under the fixed designation D2513; the number immediately following the designation indicates the year oforiginal adoption or, in the

2、 case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.NOTETable 4 was corrected, and the year date was changed on April 25, 2014.1. Scope*1.1 This specif

3、ication covers requirements and test methods for material dimensions and tolerances, hydrostatic burst strength,chemical resistance, and rapid crack resistance of polyethylene pipe, tubing, and fittings for use in fuel gas mains and services fordirect burial and reliner applications. The pipe and fi

4、ttings covered by this specification are intended for use in the distribution ofnatural gas. Requirements for the qualifying of polyethylene systems for use with liquefied petroleum gas are also covered.1.1.1 This specification does not cover threaded pipe. Design considerations are discussed in App

5、endix X1. In-plant qualitycontrol programs are specified in Annex A1 and Annex A2.1.1.2 See Specification F2619/F2619M for polyethylene piping for pressure or non-pressure oil and gas producing applicationsto convey fluids such as oil, dry or wet gas, multiphase fluids, and non-potable oilfield wate

6、r.1.2 The text of this specification references notes, footnotes, and appendixes which provide explanatory material. These notesand footnotes (excluding those in tables and figures) shall not be considered as requirements of the specification.1.3 The values stated in inch-pound units are to be regar

7、ded as standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information only and are not considered standard.1.4 The following is an index of the annexes and appendix in this specification:Annex SubjectAnnex A1 In-Plant Quality Control for all mater

8、ials up to 12 in.Annex A2 In-Plant Quality Control for PE materials 14 in. and larger.Appendixes SubjectAppendixX1Design Consideration1.5 The following precautionary caveat pertains only to the test method portion, Section 6, of this specification.This standarddoes not purport to address all of the

9、safety concerns, if any, associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:22.1.1 Terminology:D1600 Termin

10、ology for Abbreviated Terms Relating to PlasticsF412 Terminology Relating to Plastic Piping Systems2.1.2 Test Methods for:D638 Test Method for Tensile Properties of PlasticsD1238 Test Method for Melt Flow Rates of Thermoplastics by Extrusion PlastometerD1598 Test Method for Time-to-Failure of Plasti

11、c Pipe Under Constant Internal PressureD1599 Test Method for Resistance to Short-Time Hydraulic Pressure of Plastic Pipe, Tubing, and FittingsD2122 Test Method for Determining Dimensions of Thermoplastic Pipe and FittingsD2290 Test Method for Apparent Hoop Tensile Strength of Plastic or Reinforced P

12、lastic Pipe1 This specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.60 on Gas.Current edition approved Feb. 1, 2013April 25, 2014. Published June 2013May 2014 Originally approved in 1966. Last previous edition

13、 approved in 20122013 asD2513 12aD2513 13.1. DOI: 10.1520/D2513-13.10.1520/D2513-14.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary pa

14、ge on the ASTM website.This document is not an ASTM standard and is intended only to provide the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that

15、users consult prior editions as appropriate. In all cases only the current versionof the standard as published by ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Con

16、shohocken, PA 19428-2959. United States1D2837 Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure Design Basis forThermoplastic Pipe ProductsF1473 Test Method for Notch Tensile Test to Measure the Resistance to Slow Crack Growth of Polyethylene Pipes and R

17、esins2.1.3 Practices for:D543 Practices for Evaluating the Resistance of Plastics to Chemical ReagentsD618 Practice for Conditioning Plastics for TestingD1435 Practice for Outdoor Weathering of PlasticsD1898 Practice for Sampling of Plastics (Withdrawn 1998)3D2774 Practice for Underground Installati

18、on of Thermoplastic Pressure PipingD2565 Practice for Xenon-Arc Exposure of Plastics Intended for Outdoor ApplicationsF2620 Practice for Heat Fusion Joining of Polyethylene Pipe and FittingsG155 Practice for Operating Xenon Arc Light Apparatus for Exposure of Non-Metallic Materials2.1.4 Specificatio

19、n for:D2683 Specification for Socket-Type Polyethylene Fittings for Outside Diameter-Controlled Polyethylene Pipe and TubingD3261 Specification for Butt Heat Fusion Polyethylene (PE) Plastic Fittings for Polyethylene (PE) Plastic Pipe and TubingD3350 Specification for Polyethylene Plastics Pipe and

20、Fittings MaterialsF1055 Specification for ElectrofusionType Polyethylene Fittings for Outside Diameter Controlled Polyethylene and CrosslinkedPolyethylene (PEX) Pipe and TubingF1563 Specification for Tools to Squeeze-off Polyethylene (PE) Gas Pipe or TubingF2138 Specification for Excess Flow Valves

21、for Natural Gas ServiceF2619/F2619M Specification for High-Density Polyethylene (PE) Line PipeF2897 Specification for Tracking and Traceability Encoding System of Natural Gas Distribution Components (Pipe, Tubing,Fittings, Valves, and Appurtenances)2.2 ANSI Standards:B 16.40 Manually Operated Thermo

22、plastic Gas Shutoffs and Valves in Gas Distribution Systems4B 31.8 Gas Transmission and Distribution Piping Systems42.3 Federal Specifications:Fed. Std. No. 123 Marking for Shipment (Civil Agencies)5OPS 49 CFR Part 192 Title 49, Code of Federal Regulations52.4 Military Standards:MIL-STD-129 Marking

23、for Shipment and Storage5MIL-STD-1235 (ORD) Single- and Multi-Level Continuous Sampling Procedures and Tables for Inspection by Attributes2.5 ISO Standards6:ISO 4437 Buried polyethylene (PE) pipes for the supply of gaseous fuels-Metric series-SpecificationsISO 9080 Thermoplastics Pipes for the Trans

24、port of FluidsMethods of Extrapolation of Hydrostatic Stress Rupture Data toDetermine Long-Term Hydrostatic Strength of Thermoplastic Pipe MaterialsISO 12162 Thermoplastic Materials for Pipes and Fittings for Pressure ApplicationsClassification and DesignationOverallService (Design) CoefficientISO 1

25、3477 Thermoplastics pipes for the conveyance of fluids Determination of resistance to rapid crack propagation (RCP) Small scale steady-state test (S4 test)ISO 13478 Thermoplastics pipe for the conveyance of fluids Determination of resistance to rapid crack propagation (RCP) Full-scale test (FST)2.6

26、Plastic Pipe Institute7PPI TR-3 HDB/HDS /PDB/ SDB/MRS PoliciesPPI TR-4 HDB/HDS/SDB/PDB/MRS Listed MaterialsPPI TR-33 Generic Butt Fusion Joining for Polyethylene Gas PipePPI TR-41 Generic Saddle Fusion Joining Procedure for Polyethylene Gas Piping7PPI TN-30/2006 Requirements for the Use of Rework Ma

27、terials in Polyethylene Gas Pipe7PPI TR-9 Recommended Design Factors and Design Coefficients for Thermoplastic Pressure pipe2.7 Other Documents:8National Fire Protection Association: NFPA 58 Storage and Handling Liquefied Petroleum Gases3 The last approved version of this historical standard is refe

28、renced on www.astm.org.4 Available from American National Standards Institute (ANSI), 25 W. 43rd St., 4th Floor, New York, NY 10036, http:/www.ansi.org.5 Available from Standardization Documents Order Desk, DODSSP, Bldg. 4, Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.d

29、aps.mil.6 Available from International Organization for Standardization (ISO), 1, ch. de la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http:/www.iso.ch.7 Available from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825, Irving, TX 75062, http:/www.plasticpipe.org.8 Avail

30、able from National Fire Protection Association (NFPA), 1 Batterymarch Park, Quincy, MA 02169-7471, http:/www.nfpa.org.D2513 1423. Terminology3.1 DefinitionsDefinitions are in accordance with Terminology F412, and abbreviations are in accordance with TerminologyD1600, unless otherwise specified.3.2 T

31、he gas industry terminology used in this specification is in accordance with ANSI B31.8 or OPS 49 CFR Part 192, unlessotherwise indicated.3.3 The term pipe used herein refers to both pipe and tubing unless specifically stated otherwise.3.4 re-rounding equipmentequipment used to reform the pipe and p

32、ermanently reduce ovality to 5 % or less.3.5 rounding equipmentequipment, devices, clamps, and so forth, used to temporarily hold the pipe round whileout-of-roundness measurements are made, or a joining procedure (heat fusion, electrofusion, or mechanical) is performed.3.6 pipe material designated c

33、odethe pipe material designation code shall consist of the abbreviation for the type of plastic(PE) followed by Arabic numerals which describe the short term properties in accordance with applicable Specification D3350,the hydrostatic design stress for water at 73.4F (23C) in units of 100 psi with a

34、ny decimal figures dropped. Where the hydrostaticdesign stress code contains less than two figures, a zero is used before the number. Thus, a complete material designation codeshall consist of PE and four figures for PE materials. For example, PE2708 is a grade PE27 polyethylene with an 800psi desig

35、nstress for water at 73.4F (23C). The hydrostatic design stresses for gas are not used in this designation code.3.7 dimension ratio (DR)the ratio of pipe diameter to wall thickness. It is calculated by dividing the specified outside diameterof the pipe, in inches (mm), by the minimum specified wall

36、thickness, in inches (mm). The standard dimension ratio (SDR) is acommon numbering system which is derived from the ANSI preferred number series R 10.3.8 toe-ina small reduction of the outside diameter at the cut end of a length of thermoplastic pipe.4. Materials4.1 GeneralThe PE used to make pipe a

37、nd fittings shall be PE or reworked PE (see 4.2 and 4.4) and shall have a Plastics PipeInstitute (PPI) long-term hydrostatic design stress and hydrostatic design basis rating.4.2 Rework MaterialClean rework material of the same commercial designation, generated from the manufacturers own pipeand fit

38、ting production shall not be used unless the pipe and fitting produced meet all the requirements of this specification. Theuse of these rework materials shall be governed by the requirements of 4.3 and PPI TN-30/2006. In pipe, rework materials shallbe limited to a maximum of 30 % by weight.NOTE 1The

39、 requirements for rework materials herein are intended to incorporate prudent specifications to ensure that the potential for contaminationin gas piping products, that meet this specification, is reduced to the extent possible. It is imperative to emphasize that rework materials have not beenidentif

40、ied as the cause of any field failures. The requirements for rework materials were developed by the consensus of interested parties including productmanufacturers, gas utility companies, and regulatory agencies.4.3 DocumentationA documentation system to allow for traceability of raw materials includ

41、ing percentage and materialclassification (or designation, if applicable) of rework materials used in the manufacture of the pipe product meeting therequirements of this specification shall exist and be supplied to the purchaser, if requested.4.4 ClassificationPolyethylene materials suitable for use

42、 in the manufacture of pipe and fittings under this specification shallmeet Table 1 requirements for the applicable pipe material designation code.NOTE 2References and material descriptions for PE 2306, PE 2406, PE 2606, PE 3306, PE 3406, PE 3408, PE 3608, PE 3710, and PE 4608 havebeen removed from

43、D2513. Elimination of these materials does not affect the pipelines that are in service. They can still be used for gas distribution. Themain reason for removing these materials from this standard is to reflect the current state of the art in PE gas distribution piping.TABLE 1 Polyethylene Compound

44、RequirementsPipe Material Designation CodePE 2708 PE 4710Density Cell Classification per SpecificationD33502 4SCG Resistance Cell Classification perSpecification D33507 7HDS for water at 73F (23C) per TestMethod D2837 and PPI TR-3, psi (MPa)800 (5.5) 1000 (6.9)Color and UV Stabilizer Code per Specii

45、f-cation D3350C or E C or EMelt flow rate per Test Method D1238, g/10min#0.40 Cond. 190/2.16 or#20 Cond. 190/21.6#0.15 Cond. 190/2.16 or#20 Cond. 190/21.6HDB at 73F (23C) per Test MethodD2837 and PPI TR-3, psi (MPa)1250 (8.6) 1600 (11.0)Minimum HDB at 140F (60C) per TestMethod D2837 and PPI TR-3, ps

46、i (MPa)800 (5.5) 800 (5.5)D2513 1434.5 Resistance to Slow Crack Growth Resistance(SCG)Use Test Method F1473 on compression molded plaques at a stressof 2.4 MPa based on the unnotched area and a test temperature of 80C. Notch depth shall be in accordance with Table 1 in TestMethod F1473. Materials sh

47、all meet the Slow Crack Growth Resistance requirements in Table 1.4.6 Additive ClassesPolyethylene material compounds shall meet Specification D3350 code C or E. Code C materialcompounds shall have 2 to 3 percent carbon black. Code E material compounds shall be yellow with UV stabilizer.4.7 Thermal

48、StabilityThe PE material shall contain sufficient antioxidant so that the minimum induction temperature shall be428F (220C) when tested in accordance with Specification D3350. The sample shall be representative of the cross section of thepipe or fittings.4.8 Hydrostatic Design Basis (HDB) Substantia

49、tion The HDB for PE materials at 73F (23C) shall be substantiated to belinear to 50 years as per Test Method D2837, Section 5.7.NOTE 3The long-term hydrostatic strength at 50 years in accordance with Test Method D2837 is not to be used for any pressure rating calculations.The MAOP is still calculated using the HDB obtained from Test Method D2837 long-term hydrostatic strength at 100 000 h. PE compounds with athermoplastic pipe material designation code of PE 2708 and PE 4710 as well as those compounds denoted in PPI TR-4 with a