ASTM D2639-2008 Standard Test Method for Plastic Properties of Coal by the Constant-Torque Gieseler Plastometer《用横转矩Gieseler塑性计测试塑性的试验方法》.pdf

1、Designation: D 2639 08Standard Test Method forPlastic Properties of Coal by the Constant-Torque GieselerPlastometer1This standard is issued under the fixed designation D 2639; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the yea

2、r of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This test method covers a relative measure of the plasticbehavior of coal when heated under prescribed conditions

3、. Thistest method may be used to obtain semiquantitative values ofthe plastic properties of coals and blends used in carbonizationand in other situations where determination of plastic behaviorof coals is of practical importance.1.2 The values stated in SI units are to be regarded as thestandard. Th

4、e values given in parentheses are for informationonly.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate safety and health practices and determine the applica-bility

5、of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D 2013 Practice for Preparing Coal Samples for AnalysisD 2234/D 2234M Practice for Collection of a Gross Sampleof Coal3. Terminology3.1 Definitions:3.1.1 dial division per minute, nas used in this testmethod, a measure

6、 of stirrer rotation rate. There are 100 dialdivisions for each full 360 rotation of the stirrer. Stirrerrotation rate is total dial divisions turned by the stirrer in a oneminute time period.3.1.2 initial softening temperature, nas used in this testmethod, the temperature at which the stirrer rotat

7、ion rate firstreaches 1.0 dial divisions per minute.3.1.3 maximum fluidity, nas used in this test method, themeasured maximum stirrer rotation rate, in dial divisions perminute.3.1.4 maximum fluidity temperature, nas used in this testmethod, the temperature at which stirrer rotation rate reaches ama

8、ximum value.3.1.5 plastic range, ndifference between the solidificationtemperature and the initial softening temperatures.3.1.6 solidification temperature, nas used in this testmethod, the temperature at which the the first zero ddpm isreached after the last stirrer rotation.4. Summary of Test Metho

9、d4.1 The plastometer measures the plastic properties of coalsby the use of a constantly applied torque on a stirrer placed ina crucible into which the coal is charged. The crucible isimmersed in a bath and the temperature increased uniformly.The rates of movement of the stirrer are recorded in relat

10、ion toincrease in temperature.5. Significance and Use5.1 Reliable values of the plastic properties of coals are usedto predict or explain the behavior of a coal or blends duringcarbonization or in other processes such as gasification, lique-faction, and combustion.6. Apparatus6.1 Gieseler Plastomete

11、rThe apparatus shall consist ofthe following:6.1.1 RetortA steel retort consisting of four parts asshown in Fig. 1.6.1.2 Retort Crucible, cylindrical, 21.4 6 0.08 mm(0.844 6 0.003 in.) in inside diameter and 35.0 mm (1.38 in.)in depth, with exterior threads for joining the crucible to thecrucible co

12、ver. The crucible shall have a 2.38- 6 0.02-mm(0.094- 6 0.001-in.) diameter notch in the center of its insidebase to serve as a seat for the stirrer.1This test method is under the jurisdiction of ASTM Committee D05 on Coaland Coke and is the direct responsibility of Subcommittee D05.15 on Metallurgi

13、calProperties of Coal and Coke.Current edition approved May 15, 2008. Published June 2008. Originallyapproved in 1967. Last previous edition approved in 2004 as D 2639041.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Ann

14、ual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.FIG. 1 Retort AssemblyD 2639 0826.1.3 Retort Crucible Cover, with interior

15、threads for join-ing the crucible cover to the crucible and exterior threads forjoining the crucible cover to the barrel. The inside diameter ofthe hole which accommodates the stirrer is 9.53 6 0.08 mm(0.375 6 0.003 in.).6.1.4 Barrel, 121 mm (4.75 in.) long and having an insidediameter of 9.53 6 0.0

16、8 mm (0.375 6 0.003 in.). The top endof the barrel shall be 12.7 mm (0.500 in.) in inside diameter toa depth sufficient to allow clearance for the axle of theplastometer head when the apparatus is assembled. A hole,fitted with a tube, shall be provided at the midpoint of thebarrel so as to afford ex

17、it for the volatile products during a test.6.1.5 Steel Stirrer, provided with a straight shaft3.96 6 0.03 mm (0.156 6 0.001 in.) in diameter and equippedwith four rabble arms. The lower end of the stirrer shall havea 60 included angle. The rabble arms on the stirrer shall be1.59 6 0.03 mm (0.0625 6

18、0.001 in.) in diameter, 6.35 6 0.05mm (0.250 6 0.002 in.) in length, and shall be placed perpen-dicular to the shaft at 90 intervals around the shaft and3.18 6 0.03 mm (0.125 6 0.001 in.) apart center to centeralong the shaft. The middle two rabble arms shall be set at 180to each other, and likewise

19、, the remaining two arms 180 toeach other. The lowest rabble arm shall be set in the shaft togive 1.59-mm (0.0625-in.) clearance between it and the bottomof the crucible when the stirrer is in place. The upper end of thestirrer shall be cut to fit into the slot on the lower end of theaxle in the pla

20、stometer head.6.1.6 Guide Sleeve, provided near the upper end of thestirrer to guide the latter within the barrel, with a clearance ofat least 0.05 mm (0.002 in.).6.2 Plastometer HeadThe plastometer head shall consistof a fixed-speed motor connected directly to a hysteresis brakewhich is capable of

21、adjustment from 29- to 2.90-g cm (11.4-to 114-g in.) torque. Each complete revolution, or 100-dialdivision, shall be recorded on a magnetic counter actuated byan electric eye or other suitable method. The torque shall bechecked using a drive pulley, transfer pulley, monofilamentline, and weights as

22、shown in Fig. 2. Adjust the hysteresisbrake torque to lift a 38.00- 6 0.1-g weight over one fullrotation of the slotted axle and not lift a 42.00- 6 0.1-g weightover one full rotation of the slotted axle. The lifted weightsinclude the variable weight of the monofilament line betweenthe transfer pull

23、ey and the attached weight. All instrumentsshould be checked in this manner at least once each week.6.3 FurnaceAn electrically heated furnace with suitablemanual, or automatic, controls shall be provided so that aheating rate of 3.0 6 0.1C/min, on an over-all basis, with notmore than 3.0 6 1.0C for

24、any given minute can be maintainedover a temperature range from 300 to 550C. This temperaturecircuit should be checked and standardized periodically. Thefurnace shall contain a molten solder bath of approximately50 % lead and 50 % tin composition. Temperature in the bathshall be measured with a suit

25、able thermocouple in a 6.35-mm(0.250-in.) outside diameter protection tube immersed in thebath so that the tube touches the outside wall of the crucible,and the hot junction of the couple is at the same height as thecenter of the coal charge. A stirrer shall be used to agitate thesolder. A suitable

26、furnace is illustrated in Fig. 3.6.4 Loading DeviceThe loading device shall be providedso that the coal may be packed uniformly in the crucible undera total packing load of 10 kg and designed in such a mannerthat, after compression, the crucible and its contents can easilybe removed from the device

27、without disturbing the contents. Asuitable device is shown in Fig. 4. The use of a static weight of9 kg together with a drop-weight of 1 kg dropped twelve timesfrom a height of 114.3 mm (4.5 in.) is permissible as analternative method of packing. The drop-weight arrangement isshown in Fig. 5. For co

28、als that are difficult to pack, it ispermissible to add one to three drops of benzene or toluene onthe shaft of the stirrer near the surface of the coal before theweight is added.7. Sample7.1 Collect a representative gross sample of coal in accor-dance with Practice D 2234/D 2234M and prepare in acc

29、or-dance with Practice D 2013. The 2.36 mm (No. 8) sieve samplefrom Table 1 in Practice D 2013 shall constitute the laboratorysample.8. Preparation of Sample8.1 Air dry the sample prior to preparation. Spread thesample on tared pans, weigh, and air dry it at room temperatureor at slightly elevated t

30、emperatures not exceeding 15C aboveroom temperature, until the moisture loss is less than 0.1 %/h.Drying should not be continued beyond this point so that theplastic properties of the coal are not altered by oxidation. Afterair drying, reduce the sample by riffling to no less than 500 g.Grind this 5

31、00 g portion to pass through a 850-m (No. 20)sieve and reduce to 250 g by riffling. Stage crush this 250 gportion to pass through a 425-m (No. 40) sieve and riffle it to125 g. Mix the coal and scoop 5.0 g for the test. Seal the excessprepared coal for additional test runs as required. Test the coalf

32、or plastic properties within eight hours after the sample passesthrough a 425-m (No. 40) sieve.9. Procedure9.1 The hysteresis brake is normally adjusted to 101.6-6 5.1-g cm (40.0- 6 2.0-g in.) torque.9.2 Mount the crucible, with the stirrer in place, in theloading device as shown in Fig. 4 but with

33、the cage raised.Charge 5.0 g of the prepared sample of coal into the crucible.Lower the cage onto the coal and press firmly with the fingers.Rotate the stirrer slightly with the fingers to fill the voids underthe rabble arms. Then lower the cage on the coal and apply the10-kg weight, making sure tha

34、t the total weight is transmittedto the coal charge. Compress the charge for 15 min, after whichremove the loading device, taking extreme care not to disturbthe position of the stirrer in the coal. If an alternative methodof packing is used, use the same care. Screw the barrel on to theplastometer h

35、ead, making sure that the top of the stirrer fits inthe slotted end of the axle.9.3 Lower the assembled apparatus into the furnace until thebottom of the crucible is immersed to a depth of 76.2 mm (3in.) in the molten solder bath maintained at a temperature of300C. Place the thermocouple in the bath

36、 in accordance with6.3. The heating control shall be such that the bath will reattainD 2639 083the initial temperature in 10 6 2 min after immersion of theretort. Thereafter, heat the retort at a rate of 3.0 6 0.1C/minon the over-all basis.9.4 Temperature and stirrer rotation measurements shall bema

37、de at 1-min intervals between the initial softening andsolidification temperatures for the analyzed coal test sample.10. Number of Tests10.1 All tests shall be made in duplicate, and the averagevalues reported.11. Care of Plastometer11.1 The dimensions of the rabble arms on the stirrer shallmeet the

38、 specifications in 6.1.5 and Fig. 1. In addition tothorough cleaning of the stirrer and crucible between tests, it isimportant that the dimensions of the rabble arms be checked atfrequent intervals. The stirrer is to be discarded when any ofthe rabble arms has a diameter #1.47 mm (0.058 in.) or has

39、a#6.10-mm (0.24-in.) length.12. Calculation12.1 From the measured dial division per minute readings,determine the maximum fluidity of the test sample.13. Report13.1 Report the following information: initial softeningtemperature; maximum fluidity temperature; solidificationtemperature; plastic range

40、and maximum fluidity.14. Precision and Bias14.1 Precision:FIG. 2 Pulley Arrangement To Calibrate TorqueD 2639 08414.1.1 RepeatabilityFor duplicate tests carried out atdifferent times in the same laboratory, by the same operator,with the same apparatus, on representative portions taken fromthe same s

41、ample after the last stage of the reduction process, allcharacteristic temperature points should agree within 5C.Likewise, maximum rates of drum dial movement of duplicatetests should agree within 610 % of the arithmetic average ofthe two tests. If these criteria are not met, a third test should ber

42、un. If there is agreement between two of the three tests, usetheir arithmetic average for reporting. If agreement betweenthe three tests is unsatisfactory, the average of the threeindividual tests should be reported.14.1.2 ReproducibilityIt is not practical to specify thereproducibility of this test

43、 method because numerous round-robin experiments have demonstrated inherent variance of testequipment.NOTE 1Round-robin experiments have included both coal and syn-thetic standards.14.1.2.1 It has been determined there are no valid statisticaldata for the establishment of a reproducibility statement

44、 for thistest method. This test method should, therefore, be used only asan indicator of the plastic properties of coal.14.2 BiasThis test method, including calibration, is anempirical procedure. Therefore, the degree of absolute biascannot be determined.15. Keywords15.1 carbonization; contraction;

45、dial divisions; expansion;fluidity; gieseler; plasticity; rheologyFIG. 3 Furnace AssemblyFIG. 4 Loading DeviceFIG. 5 Loading DeviceD 2639 085ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this

46、 standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five year

47、s andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committ

48、ee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).D 2639 086