ASTM D2829-2007(2013) Standard Practice for Sampling and Analysis of Existing Built-Up Roof Systems《现有组合屋顶系统的取样和分析的标准实施规程》.pdf

1、Designation: D2829 07 (Reapproved 2013)Standard Practice forSampling and Analysis of Existing Built-Up Roof Systems1This standard is issued under the fixed designation D2829; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year

2、 of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice is a guide for removing test specimensfrom existing built-up roofing systems in the field and fordet

3、ermining the approximate quantities of the components ofthat specimen (Note 1). Components determined may be:1.1.1 Insulation components when they are part of the roofmembrane system,1.1.2 Plies of roofing felt,1.1.3 Interply layers of bituminous material,1.1.4 Top coating, and1.1.5 Surfacing.NOTE 1

4、This procedure is for the investigation of existing roofs and isnot intended for new construction inspection.1.2 This practice is applicable to both 914-mm (36-in.) and1000-mm (3938-in.) wide felt rolls.1.3 The values stated in SI (metric) units are to be regardedas standard.1.4 This standard does n

5、ot purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user this standard to establish appropriatesafety and health practices and determine the applicability ofregulatory limitations prior to use. For specific precautionaryinformation, see 6.

6、3.2.1.2. Referenced Documents2.1 ASTM Standards:2D226 Specification for Asphalt-Saturated Organic Felt Usedin Roofing and WaterproofingD227 Specification for Coal-Tar-Saturated Organic FeltUsed in Roofing and WaterproofingD249 Specification for Asphalt Roll Roofing (Organic Felt)Surfaced with Minera

7、l Granules (Withdrawn 2002)3D250 Standard Specification for Asphalt-Saturated AsbestosFelt Used in Roofing and Waterproofing (Withdrawn1991)3D371 Specification for Asphalt Roll Roofing (Organic Felt)Surfaced with Mineral Granules; Wide Selvage (With-drawn 2002)3D1079 Terminology Relating to Roofing

8、and WaterproofingD2178 Specification for Asphalt Glass Felt Used in Roofingand Waterproofing (Withdrawn 2013)3D2626 Specification for Asphalt-Saturated and Coated Or-ganic Felt Base Sheet Used in RoofingD3158 Specification for Asphalt Saturated and Coated Or-ganic Felt Used in Roofing (Withdrawn 198

9、3)3D3617 Practice for Sampling and Analysis of Built-Up RoofSystems During ApplicationD3672 Standard Specification for Venting Asphalt-Saturatedand Coated Inorganic Felt Base Sheet Used in Roofing(Withdrawn 1990)3D3909 Specification for Asphalt Roll Roofing (Glass Felt)Surfaced With Mineral Granules

10、D4601 Specification for Asphalt-Coated Glass Fiber BaseSheet Used in RoofingD4897 Specification forAsphalt-Coated Glass-Fiber VentingBase Sheet Used in RoofingD4990 Specification for Coal Tar Glass Felt Used in Roofingand Waterproofing3. Terminology3.1 DefinitionsFor definitions of terms used in thi

11、spractice, refer to Terminology D1079.4. Securing of Specimens in the Field4.1 Do not disturb any surfacing in the area from which aspecimen is to be taken. Cut each specimen at least 300 by 300mm (12 by 12 in.) and use the total specimen taken in the fieldfor laboratory analysis.4.2 The recommended

12、 practice is to use a cutting template(Fig. 1) consisting of a 300 by 300-mm (12 by 12-in.) metalbox with an open bottom. Place the box over the roof area that1This practice is under the jurisdiction ofASTM Committee D08 on Roofing andWaterproofing and is the direct responsibility of Subcommittee D0

13、8.20 on RoofingMembrane Systems.Current edition approved May 1, 2013. Published May 2013. Originallyapproved in 1969. Last previous edition approved in 2007 as D2829 07. DOI:10.1520/D2829-07R13.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at s

14、erviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3The last approved version of this historical standard is referenced onwww.astm.org.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken

15、, PA 19428-2959. United States1is to be removed, and while the template is held firmly inposition, remove the surfacing around the perimeter and thencut through the roof membrane around the perimeter of thebox. Lift the specimen, including all associated loose materials,from the roof and place it in

16、 a plastic bag. Fully identify thespecimen. Note if the insulation is adhered to the specimen or,where insulation is not used, if bitumen is left on the deck, andthe type of deck. Estimate bitumen mass per unit area left onthe deck.4.2.1 Alternate Method:4.2.1.1 Mark each sample as at least a square

17、 356 mm (14in.) on a side. Try to include a seam in each membrane sample.During cold weather, use a square 457 mm (18 in.) on a side,since cold weather cutting may inadvertently break, distort ordelaminate the sample. If the roofing membrane is mechani-cally fastened, mark rectangular 864 by 457 mm

18、(34 by 18 in.)sample, with the longer dimension perpendicular to the lengthof the ply felts. Half of these large samples can be shipped tothe laboratory for analysis after the number of fasteners in thelarger area is recorded.4.2.1.2 Carefully broom off the loose aggregate, and spudoff the adhered a

19、ggregate and flood coating at the perimeter ofthe sample. (The application of dry ice at the areas to bespudded will ease the removal of the top coating during hotweather. A large propane torch can also be used as an alternateto the dry ice method, to melt the top coating so that it can beeasily rem

20、oved with a scraper and facilitate cutting.) Recordthe length and width of the sample. If the quantities ofunadhered surfacing or total surfacing are desired, collect andpackage the unadhered surfacing from the sample area.4.2.1.3 Cut through the roofing membrane with a razor knifeor sharp power cut

21、ting tool, taking care not to damage the edgeof the sample. Do not pound on the sample, as this might causeinterply delamination. Carefully loosen and remove the roofingmembrane including all adhered insulation. Observe and re-cord the kind and degree of attachment between the roofingmembrane and th

22、e insulation or deck.4.2.1.4 Cut through the roof insulation with a blade longenough to penetrate all of the insulation layers. Observe andrecord the type and thickness of each insulation layer, and thepercent of the sample area adhered between the layers andbetween the insulation and the deck and v

23、apor retarder.4.2.1.5 Cut and remove a small specimen of the vaporretarder, if it is present, to observe its attachment to the deckand to obtain a specimen for moisture content and analysis.NOTE 2This procedure will not provide as accurate a measure of totalaggregate as the procedure described in 4.

24、2.4.3 If bituminous material has been absorbed by the insu-lation (4.2), remove sufficient insulation to allow laboratoryanalysis of absorbed bitumen mass (weight).4.4 If felt lapping is to be determined, take a separatespecimen at least 100 mm (4 in.) wide and not less than 1.12 m(44 in.) long, cut

25、 at right angles to the long dimension of theroofing felts.4.5 Protect each specimen from physical damage such asbending or breakage of the felts or coating layers duringremoval and transportation. Protect from moisture, excessiveheat, and loss of material.DimensionsDimension Square (3.2) Rectangula

26、r (3.4)mm in. mm in.A 300 12 100 4B 300 12 1000 40C 150 6 150 6D 40 1.5 40 1.5E 40 1.5 40 1.5F318 318FIG. 1 Cutting TemplateD2829 07 (2013)25. Significance and Use5.1 This practice is for the sampling and analysis of existingbuilt-up roof systems. For roofs under construction, use Prac-tice D3617.6.

27、 Procedure6.1 Preserve all identifications and log the specimens in thelaboratory. Ensure continued identity and location of thecomponents within each specimen. Remove the insulation fully(if present), removing as little bituminous coating from theunderside of the membrane as possible.6.2 Calculate

28、the area of the specimen from eight differentmeasurements taken in each direction. Weigh the specimen,including all associated loose materials (except insulation),being careful to avoid loss of any component, and calculate themass per unit area. Dry the insulation removed in 4.3 toconstant mass and

29、record.6.3 Place the specimen on aluminum foil or release paperand carefully scrape off the top surfacing (if any) and topcoating without damaging the top felt. Use heat only toproduce the lowest temperature required to remove the coating.NOTE 3This will usually leave 200 to 400 g/m2(4 to 8 lb/100 f

30、t2)ofbituminous material on the surface of the roofing felt.6.3.1 Collect the surfacing and top coating, including anyloose material taken with the specimen, and weigh.6.3.2 Separate surfacing material from the surfacing-topcoating mixture by solvent washing on an 850-m (No. 20)sieve.NOTE 4The recom

31、mended solvent for coal-tar pitch is carbondisulfide (CS2). Complete extraction of coal-tar pitch is not possible.Extraction with carbon disulfide may result in a recovery error of coal-tarpitch in the range from 17 to 38 %.6.3.2.1 WarningCarbon disulfide is toxic when takeninternally or when inhale

32、d. Conduct the test in a hood, or otherwell-ventilated location. Avoid prolonged or repeated contactwith the skin and inhalation of vapors.6.3.3 When all traces of bituminous materials have beenremoved, dry the surfacing retained on the sieve in an oven at100C (212F), cool, and weigh. The approximat

33、e mass perunit area of the top coating is the difference between this massand the mass obtained in 6.3.1, divided by the specimen areaobtained in 6.2.6.4 Remove all bituminous material from the bottom of themembrane (see 6.3), then weigh the membrane. Separate theplies, using a heat lamp as needed t

34、o achieve minimumtemperature required for separation. Do not distort the felts(see 6.8 for an alternative method of separating the plies).6.4.1 Measure the individual felts and calculate the area ofeach ply (due to lapping, not all plies will be the size of theoriginal specimen). Follow the procedur

35、e in 6.2. Record thetotal area of all felts.6.4.2 Divide the sum of all individual felt areas (6.4.1)bythe area of the original specimen (6.2) and record the results as“number of plies.”6.5 Calculate the mass per unit area of the original saturatedfelts by multiplying the area of each ply determined

36、 in 6.4.1 bythe following values in g/m2(lb/100 ft2) and dividing by thespecimen area determined in 6.2. Add the masses per unit areafor each felt, to find the total mass per unit area of the originalsaturated felts. If all plies are the same, simply multiply theassumed felt mass per unit area by th

37、e number of plies (6.4.2).Use the manufacturers information for components not withinthe scope of the specifications in Table 1, using the factor48.825 to convert from lb/100 ft2to g/m2, and 0.02048 toconvert from g/m2to lb/100 ft2.TABLE 1 Weights/Types of FeltsSpecification Type Material lb/100 ft

38、g/m2D226 I asphalt-organic felt 11.5 560II 26 1270D227 coal-tar organic felt 13 635D249 I asphalt-organic roll 74 3610II roofing (granule surfaced) 71.5 3490D250 I asphalt-asbestos felt 13 635II 28 1370III 17 830IV 21 1025D371 I asphalt-organic wide- 37 1810II selvage roofing 46.3 2260III (granule s

39、urfaced) 35.5 1733IV 42.8 2090D2178 I asphalt-glass felt 7.5 366II 14 684III 9.7 474IV 7 342D2626 asphalt-organic base felt 37 1810D3158 asphalt-asbestos base felt 29 1416D3672 I venting asphalt-inorganic 60 2930II base felt (granule surfaced) 50 2440D3909 asphalt-glass roofing felt granule surfaced

40、 83 4050D4601 I asphalt-glass base felt 13.4 654II 15.5 756D4897 I asphalt-glass venting 50 2440II base felt 55 2685D4990 I coal-tar glass felt 7 342D2829 07 (2013)36.6 Calculate the total interply bituminous material per unitarea by subtracting the total mass per unit area of the original“saturated

41、 felts” determined in 6.5 from the mass per unit areadetermined by dividing the mass of felts and interply bitumenin 6.4 by the specimen size in 6.2.6.6.1 To obtain the average interply mopping, take the “totalinterply bitumen per unit area” determined in 6.6 and divide byone less than the previousl

42、y determined number of plies(6.4.2).6.6.2 Remove any bitumen absorbed by the insulation (6.2)by solvent extraction. Dry the residue to constant mass andcool to room temperature. Determine the absorbed bitumen perunit area by subtracting the mass of residue from the massrecorded in 6.2 and dividing t

43、he result by the specimen area(6.2).6.6.3 Determine the total applied bitumen by deducting themass per unit area of surfacing (6.3.3) and of all felt (6.5) fromthe specimen mass per unit area (6.2); add the absorbedbitumen per unit area determined in 6.6.2, or the estimatedbitumen per unit area left

44、 on the deck (4.2).6.7 For specimens from smooth surface roofs, omit 6.3.2and 6.3.3.6.8 To determine the lapping distance of felts, use thespecimen described in 4.4. Delaminate the felts and measurethe lap spacing. Report the number of plies and spacing by therepresentative spacing diagram. (Separat

45、ion of the plies can beaccomplished by warming or by cooling the specimen with dryice and fracturing the interply moppings.)7. Calculation7.1 Carry out all calculations to the following significance:7.1.1 Number of Plies, in the built-up roofing to the nearesthundredth of a ply.7.1.2 Mass of Felts,

46、interply mopping, top coating, totalapplied bituminous material, and surfacing to the nearest 1 g(0.002 lb).7.1.3 Mass per Unit Area, to the nearest 10 g/m2(0.2 lb/100ft2).7.1.4 Dimension of Felts, to the nearest 1 mm (0.04 in.) and0.001 m2(0.01 ft2).7.1.5 ResultsRound mass per unit area to the near

47、est 50g/m2(1 lb/100 ft2), and number of plies to the nearest tenth.7.2 A typical computation for a nominal 4-ply, aggregate-surfaced built-up roof mopped to insulation is given in Table 2.8. Report8.1 Describe the built-up roof, including the type and classof bituminous material, type of surfacing,

48、type of insulation,type of roof decking, and the type and number of felts orroofing sheets.8.2 Fully identify the origin and roof location of eachspecimen.8.3 Report the mass per unit area of surfacing, averageinterply bituminous material, top coating bituminous material,total applied bituminous mat

49、erial, and the total specimen(minus insulation). See Table 3 for summary of results andconversion to conventional units of measurement.8.4 Diagram the felt lapping to show the number of pliesand the lap relationship, if determined (6.8).9. Precision and Bias9.1 PrecisionMost of the variance shown between labo-ratories is due to variations within the samples, and not due totest method variance. Round-robin tests among six laboratoriesshow that differences between laboratories should not besuspect unless they exceed the following values:9.1.1 Mass of Adhered Aggregate