1、Designation: D3035 122D3035 14 An American National StandardStandard Specification forPolyethylene (PE) Plastic Pipe (DR-PR) Based on ControlledOutside Diameter1This standard is issued under the fixed designation D3035; the number immediately following the designation indicates the year oforiginal a
2、doption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1 NOTEEditorially corrected Table 1. Removed blank footnote E in November 2012.2
3、NOTETable 1 alignment was editorially corrected in December 2013.1. Scope*1.1 This specification covers polyethylene (PE) pipe made in thermoplastic pipe dimension ratios based on outside diameter andpressure rated for water (see Appendix X1). Included are requirements for polyethylene compounds and
4、 PE plastic pipe, a systemof nomenclature for PE plastic pipe, and requirements and test methods for materials, workmanship, dimensions, sustainedpressure, and burst pressure. Methods of marking are also given.1.2 All pipes produced under this specification may be used for the transport of water, in
5、dustrial process liquids, effluents,slurries, municipal sewage, etc. The user should consult the manufacturer to determine whether the material being transported iscompatible with polyethylene pipe and will not affect the service life beyond limits acceptable to the user.1.3 The values stated in inc
6、h-pound units are to be regarded as standard. The values given in parentheses are mathematicalconversions to SI units that are provided for information only and are not considered standard.1.4 The following safety hazards caveat pertains only to the test methods portion, Section 7, of this specifica
7、tion:This standarddoes not purport to address all of the safety concerns, if any, associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practices and determine the applicability of regulatory limitations prior to use.2. Referenced Do
8、cuments2.1 ASTM Standards:2D618 Practice for Conditioning Plastics for TestingD1238 Test Method for Melt Flow Rates of Thermoplastics by Extrusion PlastometerD1598 Test Method for Time-to-Failure of Plastic Pipe Under Constant Internal PressureD1599 Test Method for Resistance to Short-Time Hydraulic
9、 Pressure of Plastic Pipe, Tubing, and FittingsD1600 Terminology for Abbreviated Terms Relating to PlasticsD1603 Test Method for Carbon Black Content in Olefin PlasticsD2122 Test Method for Determining Dimensions of Thermoplastic Pipe and FittingsD2290 Test Method for Apparent Hoop Tensile Strength
10、of Plastic or Reinforced Plastic PipeD2837 Test Method for Obtaining Hydrostatic Design Basis for Thermoplastic Pipe Materials or Pressure Design Basis forThermoplastic Pipe ProductsD3350 Specification for Polyethylene Plastics Pipe and Fittings MaterialsD4218 Test Method for Determination of Carbon
11、 Black Content in Polyethylene Compounds By the Muffle-Furnace TechniqueF412 Terminology Relating to Plastic Piping Systems2.2 NSF International Standards:NSF/ANSI Standard No. 14 for Plastic Piping Components and Related Materials3NSF/ANSI Standard No. 61 for Drinking Water System ComponentsHealth
12、Effects31 This specification is under the jurisdiction of ASTM Committee F17 on Plastic Piping Systems and is the direct responsibility of Subcommittee F17.26 on Olefin BasedPipe.Current edition approved July 1, 2012March 1, 2014. Published October 2012March 2014. Originally approved in 1972. Last p
13、revious edition approved in 20102012 asD3035 10.D3035 122. DOI: 10.1520/D3035-12.10.1520/D3035-14.2 For referencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Docum
14、ent Summary page on the ASTM website.3 Available from the National Sanitation Foundation, P.O. Box 1468, NSF International, P.O. Box 130140, 789 N. Dixboro Rd., Ann Arbor, MI 48106.48113-0140,http:/www.nsf.org.This document is not an ASTM standard and is intended only to provide the user of an ASTM
15、standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the standard as published by
16、 ASTM is to be considered the official document.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States12.3 Other Documents:TR-4 Listing of Hydrostatic Design Bases (HDB), Stren
17、gth Design Bases (SDB), Pressure Design Bases (PDB) and MinimumRequired Strength (MRS) Ratings for Thermoplastic Piping Materials or Pipe4APWA Uniform Color Code53. Terminology3.1 DefinitionsDefinitions are in accordance with Terminology F412, and abbreviations are in accordance with TerminologyD160
18、0, unless otherwise specified.3.2 Definitions of Terms Specific to This Standard:3.2.1 relation between dimension ratio, hydrostatic design stress, and pressure ratingthe following expression, commonlyknown as the ISO equation,6 is used in this specification to relate dimension ratio, hydrostatic de
19、sign stress, and pressure rating:2S/P 5DR21or 2S/P 5D0/t! 21 (1)where:S = hydrostatic design stress for water at 73F (23C), psi (MPa),P = pressure rating, psi (MPa),D0 = average outside diameter, in. (mm)t = minimum wall thickness, in. (mm), and,DR = thermoplastic pipe dimension ratio (D0 /t for PE
20、pipe).4. Pipe Classification4.1 GeneralThis specification covers PE pipe made from PE plastic pipe materials in various dimension ratios and waterpressure ratings.4.2 Thermoplastic Pipe Dimension Ratios (DR)This specification covers PE pipe in various dimension ratios such as, but notlimited to, DR
21、11, DR 13.5, DR 17, and DR 21. The pressure rating is uniform for all nominal sizes of pipe for a given PE pipematerial and DR. (See Table X1.1.)4.3 Special SizesWhere existing system conditions or special local requirements make other diameters or dimension ratiosnecessary, other sizes or dimension
22、 ratios, or both, shall be acceptable in engineered products when mutually agreed upon by thecustomer and manufacturer if (1) the pipe is manufactured from plastic compounds meeting the material requirements of thisspecification and (2) the strength and design requirements are calculated on the same
23、 basis as those used in this specification.5. Materials5.1 Polyethylene CompoundsPolyethylene compounds suitable for use in the manufacture of pipe under this specificationshall meet thermoplastic materials designation codes PE1404 or PE2708 or PE3608 or PE4608 or PE4710, and shall meet Table1 requi
24、rements for PE1404 or PE2708 or PE3608 or PE4608 or PE4710, and shall meet thermal stability, brittleness temperatureand elongation at break requirements in accordance with Specification D33505.1.1 Color and Ultraviolet (UV) StabilizationPer Table 3, polyethylene compounds shall meet Specification D
25、3350 code C,D or E. In addition, Code C polyethylene compounds shall have 2 to 3 percent carbon black, and Code E polyethylene compoundsshall have sufficient UV stabilizer to protect pipe from deleterious UV exposure effects during unprotected outdoor shipping andstorage for at least eighteen (18) m
26、onths.5.1.2 Colors for solid color, a color shell layer, or color stripesIn accordance with the APWA Uniform Color Code, blue shallidentify potable water service; green shall identify sewer service; purple (lavender) shall identify reclaimed water service. Yellowidentifies gas service and shall not
27、be used.5.2 Potable Water RequirementWhen required by the regulatory authority having jurisdiction, products intended for contactwith potable water shall be evaluated, tested, and certified for conformance with NSF/ANSI Standard No. 61 or the health effectsportion of NSF/ANSI Standard No. 14 by an a
28、cceptable certifying organization.5.3 Rework MaterialClean, rework material from the manufacturers own pipe production that met 5.1 through 5.2 as newcompound is suitable for use when blended with new compound of the same material designation. Pipe containing the reworkmaterial shall meet the requir
29、ements of this specification.6. Requirements6.1 WorkmanshipThe pipe shall be homogeneous throughout and free from visible cracks, holes, foreign inclusions, or otherdefects. The pipe shall be as uniform as commercially practicable in color, opacity, density, and other physical properties.4 .Availabl
30、e from Plastics Pipe Institute (PPI), 105 Decker Court, Suite 825, Irving, TX 75062, http:/www.plasticpipe.org.5 APWA, 2345 Grand Boulevard, Suite 500, Kansas City, MO 64018-2641, http:/.6 ISO R 161-1960, Pipes of Plastics Materials for the Transport of Fluids (Outside Diameters and Nominal Pressure
31、), Part 1, Metric Series.D3035 1426.2 Dimensions and Tolerances:TABLE 1 Polyethylene Compound RequirementsRequirement PE1404 PE2708MaterialDesignationPE360RequiredValuePE4608 PE4710HDB at 140F (60C), psi(MPa),per ASTM D2837 and PPITR-3A B B B BHDS for water at73F (23C) psi (MPa),per ASTM D2837 and P
32、PITR-3C400 (2.76) 800 (5.5) 800 (5.5) 800 (5.5) 1000 (6.9)Melt flow rateperASTM D1238SpecificationD3350Cell ClassificationProperty1.0 to 0.4 g/10 minCond. 190/2.16#0.40 g/10 minCond. 190/2.16or #20 g/10 minCond. 190/21.6#0.15 g/10 minCond. 190/2.16or #20 g/10 minCond. 190/21.6#0.15 g/10 minCond. 190
33、/2.16or #20 g/10 minCond. 190/21.6#0.15 g/10 minCond. 190/2.16or #20 g/10 minCond. 190/21.6Density(natural base resin)1 2 3 4 4SCGResistance4 7 6 6 7Color and UVStabilizerCodeDC C, D, or E C, D, or E C, D, or E C, D, or ETABLE 1 Polyethylene Compound RequirementsMaterial DesignationPE1404 PE2708 PE3
34、608 PE4608 PE4710Requirement Required ValueHDB at 140F (60C), psi(MPa),per ASTM D2837 and PPITR-3A 800 (5.5)B 800 (5.5)B 800 (5.5)B 800 (5.5)BHDS for water at73F (23C) psi (MPa),per ASTM D2837 and PPITR-3C400 (2.76) 800 (5.5) 800 (5.5) 800 (5.5) 1000 (6.9)Melt flowrate perASTM D12381.0 to 0.4 g/10mi
35、nCond. 190/2.16#0.40 g/10 min Cond.190/2.16or #20 g/10 minCond. 190/21.6#0.15 g/10 min Cond.190/2.16or #20 g/10 minCond. 190/21.6#0.15 g/10 min Cond.190/2.16or #20 g/10 minCond. 190/21.6#0.15 g/10 min Cond.190/2.16or #20 g/10 minCond. 190/21.6Specification D3350Cell Classification Property Required
36、ValueDensity(natural base resin) 1 2 3 4 4SCGResistance 4 7 6 6 7Color and UVStabilizerCodeDC C, D, or E C, D, or E C, D, or E C, D, or EAHDB at 140F (60C) not required. Contact manufacturer about pipe use at temperatures other than 73F (23C).B HDB at 140F (60C) required. Contact manufacturer or see
37、 PPI TR-4 for listed Minimum value.CContact manufacturer or see PPI TR-4 for listed value.DSee 5.1.1. Removed extraneous blank footnote. Corrected table alignment.D3035 1436.2.1 Outside DiametersThe outside diameters and tolerances shall be as shown in Table 2 when measured in accordance withTest Me
38、thod D2122. For diameters not shown in Table 2, the tolerances shall be the same percentage of the outside diameter asthose for the closest listed diameter.6.2.2 Wall ThicknessesThe wall thicknesses and tolerances shall be as shown in Table 3 when measured in accordance withTest Method D2122. For wa
39、ll thicknesses (DRs) not shown in Table 3, the tolerances shall be the same percentage of the calculatedminimum wall as for the closest listed minimum wall thickness.6.2.3 Wall Thickness RangeThe wall thickness range shall be within 12 % when measured in accordance with Test MethodD2122.6.3 Short-te
40、rm PropertiesSpecimens of pipe shall be tested in accordance with either Test Method D1599 or Test MethodD2290. The test method used, Test Method D1599 or Test Method D2290, is determined by the pipe size and the availability ofappropriate test equipment. Test Method D1599 is generally used for 4 in
41、. (114 mm) and smaller sizes and Test Method D2290for 2 in. (60 mm) and larger sizes. Short-term hoop stress and failure mode data is provided by either test.6.3.1 Burst PressureThe minimum burst pressure for PE plastic pipe shall be as given in Table 4, when determined inaccordance with Test Method
42、 D1599 and 7.6. The failure mode shall be ductile.6.3.2 Apparent Ring Tensile StrengthThe minimum apparent ring tensile strength at yield shall be 1250 psi (8.62 MPa) forPE 1404, 2520 psi (17.37 MPa) for Table 1 density cell 2 polyethelylene pipe materials, and 2900 psi (20.00 MPa) for Table 1densit
43、y cell 3 and 4 polyethylene pipe materials when tested in accordance with Test Method D2290, Procedure B and 7.7. Thefailure shall be ductile.6.4 Sustained Pressure at Ambient and Elevated Temperature for PE1404PE1404 pipes shall be tested in accordance with 7.4at the stresses and temperatures speci
44、fied in Table 6. Tests may be conducted on any pipe size, but tests conducted on 6 in. (168mm) nominal size pipe shall be considered representative of all pipe sizes. At 176F (80C) pipes shall be tested at either stress.If ductile failures occur at the higher stress at 176F (80C), testing shall be r
45、epeated at the lower stress. Acceptable results arenon-failure at the minimum average test time, or brittle failure at times exceeding the minimum average test time.6.5 Elevated Temperature Sustained Pressure for Pipes Other Than PE1404Elevated temperature sustained pressure tests foreach Table 1 po
46、lyethylene pipe material (material designation) used in production at the facility shall be conducted twice annuallyper 7.5.NOTE 1Elevated temperature sustained pressure tests are intended to verify extrusion processing and are conducted in accordance with themanufactures quality program.6.5.1 Passi
47、ng results are (1) non-failure for all three specimens at a time equal to or greater than the Table 7 “minimum averagetime before failure” for the selected Table 7 Condition, or (2) not more than one ductile specimen failure and the average timebefore failure for all three specimens shall be greater
48、 than the specified “minimum average time before failure” for the selectedTable 7 Condition. If more than one ductile failure occurs before the “minimum average time before failure”, it is permissible toconduct one retest at a Table 7 Condition of lower stress and longer minimum average time before
49、failure for the materialdesignation except that for Table 7 Condition 6 no retest is permissible. Brittle failure of any specimen in the test sample whentested at Table 7 Condition 1 through 6 constitutes failure to meet this requirement and no retest is allowed.TABLE 2 Outside Diameters and Tolerances for DR-PR PE PlasticPipeNominal PipeSize, in.Outside Diameter,in. (mm)Tolerances,in. (mm)12 0.840 (21.34) 0.004 (0.10)34 1.050 (26.7) 0.004 (0.10)1 1.315 (33.4) 0.005 (0.13)114 1.660 (42.2) 0.005 (0.13)11
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