ASTM D3149-2006 Standard Specification for Crosslinked Polyolefin Heat-Shrinkable Tubing for Electrical Insulation《电绝缘用交联聚烯烃热收缩管的标准规范》.pdf

1、Designation: D 3149 06An American National StandardStandard Specification forCrosslinked Polyolefin Heat-Shrinkable Tubing for ElectricalInsulation1This standard is issued under the fixed designation D 3149; the number immediately following the designation indicates the year oforiginal adoption or,

2、in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This specification covers flexible and semirigidcrosslinked polyolefin heat-shr

3、inkable tubing used for electri-cal insulating purposes. It is supplied in an expanded form andwill shrink to its extruded diameter when heated.NOTE 1This standard is similar to but not identical to IEC606843209, 211 and 212.1.2 The values stated in inch-pound units are to be regardedas the standard

4、 except temperature, which shall be stated indegrees Celsius. Values in parentheses are for information only.2. Referenced Documents2.1 ASTM Standards:2D 910 Specification for Aviation GasolinesD 1711 Terminology Relating to Electrical InsulationD 2671 Test Methods for Heat-Shrinkable Tubing for Ele

5、c-trical UseD 3636 Practice for Sampling and Judging Quality of SolidElectrical Insulating MaterialsE 176 Terminology of Fire Standards2.2 Military Standards:3MIL-STD-104 Limits for Electrical Insulation ColorMIL-H-5606 Hydraulic Fluid, Petroleum Base, Aircraft,Missile, and OrdnanceMIL-T-5624 Turbin

6、e Fuel, Aviation, Grades JP4 and JP5MIL-L-7808 Lubricating Oil, Aircraft, Turbine Engine,Synthetic BaseMIL-L-23699 Lubricating Oil, Aircraft, Turbine Engines,Synthetic BaseMIL-A-8243 Anti-Icing and De-Icing Defrosting Fluid2.3 Federal Standards:SS-S-550 Sodium Chloride, Technical, for Water-Softenin

7、gUnits42.4 IEC Standards:606843209 Flexible insulating sleeving, Part 3, Sheet209: Heat-shrinkable sleeving, general purpose, flameretarded polyolefin, shrink ratio 2:15606843211 Flexible insulating sleeving, Part 3, Sheet211: Heat-shrinkable sleeving, general purpose, semi-rigidpolyolefin, shrink r

8、atio 2:15606843212 Flexible insulating sleeving, Part 3, Sheet212: Heat-shrinkable polyolefin sleeving, general purpose,flame retarded, shrink ratio 2:153. Terminology3.1 Definitions:3.1.1 For definitions pertaining to electrical insulation, referto Terminology D 1711.3.1.2 For definitions pertainin

9、g to fire standards, refer toTerminology E 176.4. Classification4.1 Type IFlexible, flame-retardant, opaque polyolefintubing with a secant modulus at 2 % strain less than 25 000 psi(172 MPa).4.2 Type IIFlexible, non-flame-retardant, clear or opaquepolyolefin tubing with a secant modulus at 2 % strai

10、n less than25 000 psi (172 MPa).4.3 Type IIISemi-rigid, flame-retardant, opaque polyole-fin tubing with a secant modulus at 2 % strain greater than25 000 psi (172 MPa).4.4 Type IVSemi-rigid, non-flame-retardant, clear oropaque polyolefin tubing with a secant modulus at 2 % straingreater than 25 000

11、psi (172 MPa).5. Ordering Information5.1 When tubing is ordered to this specification, the pur-chaser should define the type, size, and color of the requiredtubing.1This specification is under the jurisdiction of ASTM Committee D09 onElectrical and Electronic Insulating Materials and is the direct r

12、esponsibility ofSubcommittee D09.07 on Flexible and Rigid Insulating Materials.Current edition approved April 1, 2006. Published April 2006. Originallyapproved in 1972. Last previous edition approved in 2000 as D 3149 00.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact

13、 ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Available from Standardization Documents Order Desk, Bldg. 4 Section D, 700Robbins Ave., Philadelphia, PA 19111-5094, Attn: NPODS.4May be o

14、btained from Superintendent of Documents, U.S. GovernmentPrinting Office, Washington, DC 20402.5Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 1

15、00 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.6. Materials and Manufacture6.1 The compound used in the manufacture of heat-shrinkable tubing shall be modified polyolefin resin, and thefinished compound shall be free of all foreign matter other thanintended formul

16、ation additives as appropriate.6.2 The tubing shall be extruded, cross-linked, and thenexpanded to the required dimensions.7. Chemical Property Requirements Chemical PropertyRequirements7.1 The material shall conform to the chemical requirementsspecified in Table 1.7.2 Every lot of Type I and Type I

17、II material manufacturedshall be tested for flammability. Other chemical requirementsmay be tested less frequently or at a frequency agreed upon bythe purchaser and supplier.8. Physical Property Requirements8.1 The material shall conform to the color, mechanical,thermal, and electrical requirements

18、of Table 2.8.2 Every lot of material manufactured shall be tested forrestricted shrinkage, heat shock, tensile strength, elongation,low-temperature flexibility and color. Other physical propertyrequirements may be tested less frequently or at a frequencyagreed upon by purchaser and seller.9. Dimensi

19、onal Requirements9.1 The material shall conform to the dimensional require-ments of Table 3.9.2 Tubing with non-standard dimensions may be suppliedwhen agreed upon between purchaser and seller. Tubing withnon-standard dimensions shall be considered to comply withthis specification if the requirement

20、s of Table 1 and Table 2 aresatisfied and the minimum recovered wall thickness equals orexceeds that of the identical or next largest nominal size. Thewall for sizes greater than 4 in. shall be at least as thick as thatof the 4-in. size.10. Workmanship10.1 The tubing shall be homogeneous and essenti

21、ally freeof flaws, defects, pinholes, bubbles, seams, cracks, or inclu-sions.11. Sampling11.1 Alot shall consist of all material that is processed at thesame time and under the same conditions and submitted forinspection at one time.11.2 Properties may be tested at any stage in processingwhen they a

22、re unaffected by subsequent processing.11.3 Select a quantity of the product at random from eachlot in accordance with Practice D 3636 and Table 5.11.4 Statistical process control measurements may be usedto demonstrate conformance in lieu of the sampling plan notedherein when the demonstrated proces

23、s capability is greater thanthe specified AQL.12. Number of Tests and Retests12.1 The methods of test define the number of specimensand length required for each test.12.2 If the results of any test, except for attributes listed inTable 3, do not conform to the requirements prescribed in thisspecific

24、ation, perform two additional tests on different speci-mens from the same lot. Nonconformance to Table 3 require-ments on first inspection shall be cause for rejection.12.3 If either of the two additional tests results in anonconformance, the lot of material may be rejected at theoption of the purch

25、aser. Notice of nonconformance determinedby the purchaser based on tests made according to thisspecification shall be reported to the manufacturer within 60days from receipt of the material.12.4 Tubing that has been rejected may be replaced orreworked to correct the nonconformance and resubmitted fo

26、rinspection. Before resubmitting, full particulars concerningprevious rejection and action taken to correct the nonconfor-mance shall be furnished to the inspector.TABLE 1 Chemical Property RequirementsProperty Type I Type II Type III Type IVCorrosion (as measured by copper removal), 16 h at150 6 2C

27、(3026 4 F),Procedure A noncorrosive noncorrosive noncorrosive noncorrosiveFluid resistance, 24 h at 24 6 3C(756 6 F):JP-4 Fuel, MIL-T-5624Lubricating Oil, MIL-L-7808Lubricating Oil, MIL-L-23699Hydraulic Fluid, MIL-H-56065 % NaCl, SS-S-550Aviation Gas Grade 100, min octane 130,Specification D 910De-i

28、cing Fluid, MIL-A-8243Followed by tests for:Dielectric strength, min, V/mil (kV/mm) 400 (15.75) 400 (15.75) 400 (15.75) 400 (15.75)Tensile strength, min, psi (MPa) 1000 (6.9) 1000 (6.9) 1600 (11.0) 1600 (11.0)Flammability, max, sProcedure B60, 25 % paper indicator burned.No dripping or flowing.N/AA6

29、0, 25 % paper indicator burned.No dripping or flowing.N/AWater absorption, 24 h at 23 6 2C(736 4F)max, %0.5 0.2 0.5 0.2AN/A = not applicable.D314906213. Test Methods13.1 Use the test methods described in Methods D 2671unless otherwise stated in Table 1 or Table 2.TABLE 2 Physical Property Requiremen

30、tsProperty Type I Type II Type III Type IVRestricted shrinkage, Procedure A, 30 min at175 6 3C(3476 6 F), voltage proof2000 Vno cracking, no dielectricbreakdownno cracking, no dielectricbreakdownno cracking, no dielectricbreakdownno cracking, no dielectricbreakdownDielectric strength, min, V/mil (kV

31、/mm) 500 (19.7) 500 (19.7) 500 (19.7) 500 (19.7)Heat shock; 250 6 3C(4826 6 F) no cracking, flowing, ordrippingno cracking, flowing, ordrippingno cracking, flowing, ordrippingno cracking, flowing, ordrippingLow-temperature flexibility, 556 2C(676 2 F) (see Table 4 for mandrels)no cracking no crackin

32、g no cracking no crackingProcedure A of Methods D 2671 for sizes364 through12Procedure C of Methods D 2671 forsizes34 through 4Tensile strength, min, psi (MPa):Types I and II, 20 in./min (50 cm/min) 1500 (10.3) 1500 (10.3)Types III and IV, 2 in./min (5 cm/min) 2000 (13.8) 2000 (13.8)Elongation, min,

33、 %:Types I and II, 20 in./min (50 cm/min) 200 200Types III and IV, 2 in./min (5 cm/min) 200 200Heat resistance, 168 h at 175 6 3C(34766 F), elongation, min, %150 150 100 100Color MIL-STD-104 MIL-STD-104 MIL-STD-104 MIL-STD-104Color stability, 24 h at 175 6 3C(34766 F)MIL-STD-104 MIL-STD-104N/A for c

34、learMIL-STD-104 MIL-STD-104N/A for clearSpecific gravity, max 1.35 1.0 1.35 1.0Volume resistivity, min, Vcm 1014101610141016Secant modulus, psi (MPa) 25 000 (172) max 25 000 (172) max 25 000 (172) min 25 000 (172) minCopper contact corrosion and copperstability, Procedure B168 h at 160 6 3C(3206 6 F

35、)Copper stability, ultimate elongation, min, %followed by:visual examination no blackening or pitting ofcopperno blackening or pitting ofcopperno blackening or pitting ofcopperno blackening or pitting ofcopperultimate elongation, min,% 150 150 150 150TABLE 3 Dimensional RequirementsAs Supplied After

36、 Heat ShrinkingNominal Size,in.Types I, II, III, IVInside Diameter,min, in. (mm)Types I, II, III, IVEccentricity,max, %Types I, II, III, IVInside Diameter,min, in. (mm)Types I and II Wall Thickness,in. (mm)Types III and IV Wall Thickness,in. (mm)LongitudinalChange, %364 0.046 (1.16) 40 0.023 (0.59)

37、0.016 6 0.003 (0.416 0.08) 0.020 6 0.003 (0.566 0.08) 65116 0.063 (1.60) 40 0.031 (0.76) 0.017 6 0.003 (0.43 6 0.08) 0.020 6 0.003 (0.51 6 0.08) 65332 0.093 (2.34) 40 0.046 (1.16) 0.020 6 0.003 (0.51 6 0.08) 0.020 6 0.003 (0.51 6 0.08) 6518 0.125 (3.18) 40 0.062 (1.60) 0.020 6 0.003 (0.51 6 0.08) 0.

38、020 6 0.003 (0.51 6 0.08) 65316 0.187 (4.75) 40 0.093 (2.34) 0.020 6 0.003 (0.51 6 0.08) 0.025 6 0.003 (0.63 6 0.08) 6514 0.250 (6.35) 40 0.125 (3.18) 0.025 6 0.003 (0.63 6 0.08) 0.025 6 0.003 (0.63 6 0.08) 6538 0.375 (9.50) 40 0.187 (4.75) 0.025 6 0.003 (0.63 6 0.08) 0.030 6 0.003 (0.76 6 0.08) 651

39、2 0.500 (12.7) 40 0.250 (6.35) 0.025 6 0.003 (0.63 6 0.08) 0.030 6 0.003 (0.76 6 0.08) 6534A0.750 (19.1) 40 0.375 (9.50) 0.0306 0.003 (0.76 6 0.08) 651A1.000 (25.4) 40 0.500 (12.7) 0.035 6 0.005 (0.89 6 0.13) 65112A1.500 (38.1) 40 0.750 (19.1) 0.0406 0.006 (1.02 6 0.15) 652A2.000 (50.1) 40 1.000 (25

40、.4) 0.045 6 0.007 (1.15 6 0.18) 653A3.000 (76.4) 40 1.500 (38.1) 0.050 6 0.008 (1.27 6 0.20) 654A4.000 (101.6) 40 2.000 (50.1) 0.055 6 0.009 (1.40 6 0.25) 65ATypes I and II only.TABLE 4 Mandrel Sizes for Low-Temperature Flexibility TestingNominal Tubing Size,in.Mandrel Diameter,in. (mm)364 to14516 (

41、8)38 to1238 (10)34 to 2716 (11)3to478 (22)TABLE 5 Sampling Table for Lot Acceptance TestsPropertyRequire-mentInspec-tionLevelAQLSampling Unit,ft (m)Inside diameter as supplied Table 3 S-3 1.0 4 (1.2)Inside diameter after unre-stricted recoveryTable 3 S-3 1.0 4 (1.2)Wall thickness after shrinkage Tab

42、le 3 S-3 1.0 4 (1.2)Longitudinal change Table 3 S-2 1.0 4 (1.2)Straight length size, min 15.1 herein S-3 1.0 single straightlengthWorkmanship 9.1 herein I 2.5 4 (1.2)D314906313.2 Use a time of 3 min and a temperature of 175 6 5C(347 6 9 F) to recover (shrink) heat-shrinkable tubingdescribed in this

43、specification.14. Inspection14.1 The manufacturer or the purchaser or both shall haveavailable all the facilities to enable the complete testing to thisspecification.15. Certification15.1 When specified in the purchase order or contract, themanufacturers or suppliers certification shall be furnished

44、 tothe purchaser stating that samples representing each lot havebeen manufactured, tested, and inspected in accordance withthis specification and the requirements have been met. Whenspecified in the purchase order or contract, a report of the testresults shall be furnished.15.2 When original identit

45、y cannot be established, certifi-cation shall only be based on the sampling procedure as definedin Section 10.16. Packaging, Marking, and Shipping16.1 The tubing shall be supplied in lengths of 48 + 1, -0 in.(1220 + 25, -0 mm) unless otherwise specified.16.2 The tubing shall be packaged in conforman

46、ce withgood commercial practice unless otherwise specified. Indi-vidual types, sizes, and colors shall be neatly bundled or boxed.The exterior shipping container shall be acceptable by parcelpost or common carrier.16.3 Each bundle or container of tubing shall be distinctlyidentified by a tag or labe

47、l. The name of the manufacturer, theexpanded and recovered dimensions of the tubing, the length,quality, and other appropriate information shall be shownthereon.17. Keywords17.1 crosslinked polyolefin heat-shrinkable tubing; electri-cal insulation; heat-shrinkable tubing; polyolefinSUMMARY OF CHANGE

48、SCommittee D09 has identified the location of selected changes to this specification since the last issue,D 3149 00, that may impact the use of this specification. (Approved April 1, 2006)(1) Revised paragraph 6.1.(2) Revised paragraph 15.2.ASTM International takes no position respecting the validit

49、y of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for ad