ASTM D3195 D3195M-2010(2015) Standard Practice for Rotameter Calibration《转子流量计校准的标准实施规程》.pdf

1、Designation: D3195/D3195M 10 (Reapproved 2015)Standard Practice forRotameter Calibration1This standard is issued under the fixed designation D3195/D3195M; the number immediately following the designation indicates theyear of original adoption or, in the case of revision, the year of last revision. A

2、 number in parentheses indicates the year of lastreapproval. A superscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This practice covers the calibration of variable-areaflowmeters (rotameters) used to determine air sample volumesat or close to ambien

3、t conditions of pressure and temperature,in the analysis of atmospheres for pollutant content.1.2 UnitsThe values stated in either SI units or inch-pound units are to be regarded separately as standard. Thevalues stated in each system may not be exact equivalents;therefore, each system shall be used

4、 independently of the other.Combining values from the two systems may result in non-conformance with the standard.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to establish appro-priate s

5、afety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D1071 Test Methods for Volumetric Measurement of Gas-eous Fuel SamplesD1356 Terminology Relating to Sampling and Analysis ofAtmospheresD3631 Test Methods for

6、Measuring Surface AtmosphericPressureE1 Specification for ASTM Liquid-in-Glass ThermometersE337 Test Method for Measuring Humidity with a Psy-chrometer (the Measurement of Wet- and Dry-Bulb Tem-peratures)E1137/E1137M Specification for Industrial Platinum Resis-tance ThermometersE2251 Specification f

7、or Liquid-in-Glass ASTM Thermom-eters with Low-Hazard Precision Liquids3. Terminology3.1 Definitions:3.1.1 For definitions of terms used in this practice, refer toTerminology D1356.3.1.2 Standard conditions are taken as 25C 77F and101.3 kPa (760 mm Hg) at existing ambient humidity. Thisconforms to m

8、ost of the ASTM methods for atmosphericsampling and analysis that involve volumetric corrections.Absolute temperature scales are to be used when substitutingvalues into the formulae used in this procedure.4. Summary of Practice4.1 Two alternative methods of performing the requiredvolume determinatio

9、ns for rotameter calibration are described:4.1.1 Using the water-sealed rotating drum meter (wet testmeter). See Section 7.4.1.2 Using the volumetric gasometer (bell prover). SeeSection 8.5. Significance and Use5.1 Choice of method depends primarily on which equip-ment is available. Higher accuracy

10、is possible with the gasom-eter. The accuracies of the methods of atmospheric analysis, forwhich the calibration procedure is intended, do not warrant thevery highest possible accuracy in flow measurement.6. Apparatus6.1 Wet Test Meter, or Volumetric Gasometer, with waterseal and equipped with a wat

11、er manometer on the inlet.6.2 Counter Balance Weights, for gasometer.6.3 Mercury BarometerSee Test Methods D3631.6.4 Psychrometer, (if room air is used for calibration gas).See Test Method E337.6.5 Thermometer, to measure ambient temperature. SeeSpecifications E1, E1137/E1137M, and E2251.6.6 Stopwat

12、ch.6.7 Air Supply, either a cylinder of compressed air or adiaphragm type pump of adequate capacity and a ballastvolume or restrictor to eliminate pulsations.6.8 Needle Valve.1This practice is under the jurisdiction of ASTM Committee D22 on Air Qualityand is the direct responsibility of Subcommittee

13、 D22.01 on Quality Control.Current edition approved April 1, 2015. Published April 2015. Originallyapproved in 1973. Last previous edition approved in 2010 as D3195/D3195M 10.DOI: 10.1520/D3195_D3195M-10R15.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer

14、 Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States17. Procedure Using Wet Test Meter7.1 Unl

15、ess it was already calibrated within the previousthree months, calibrate the wet test meter by Test MethodsD1071. The method described in Section 19 is recommendedfor highest accuracy.7.2 Set up the apparatus as shown in Fig. 1, makingconnections as short as possible and large enough insidediameter

16、to avoid any appreciable pressure drops.7.3 Before and after the complete calibration run, recordroom temperature, barometric pressure in accordance with TestMethods D3631, and relative humidity (when room air is usedfor calibrating gas) in accordance with Test Method E337. Useaverage values for sub

17、sequent calculations.7.4 Start air flowing through the rotameter and wet testmeter.Adjust the flow to the desired rate with the needle valve.Take a pair of timed readings on the wet test meter, understeady flow, for each of five or more uniformly spaced pointson the rotameter scale, going from low v

18、alues to high values.Repeat, going from high to low. Note the manometer readingand meter water temperature for each meter reading.8. Procedure Using Gasometer8.1 Unless it was already calibrated within the previous sixmonths, in the same location, calibrate the gasometer by TestMethods D1071.8.2 Set

19、 up the apparatus as shown in Fig. 2, makingconnections as short as possible and large enough insidediameter to avoid any appreciable pressure drops.8.3 Before and after the complete calibration run, record theroom temperature, barometric pressure, and relative humidity(when room air is used for cal

20、ibrating gas). Use average valuesfor subsequent calculations.8.4 Start air flowing through the rotameter and into thegasometer. Adjust the flow to the desired value with the needlevalve.8.5 Adjust eight counterbalance weights on the gasometeras required to maintain no greater than 2 in. of water bac

21、k-pressure when operating. (It is pertinent to leave the units innon-SI units as this calibration is in accordance with theprocedure of manufacturer specifications for testing, thus noequivalent SI units given.)8.6 Take a pair of timed readings on the gasometer scale,under steady flow, for each of f

22、ive or more uniformly spacedpoints on the rotameter scale going from low values to highvalues. Repeat, going from high to low.9. Calculations9.1 Convert all temperature and pressure readings to abso-lute units, as follows:F1460 5 R (1)C1273 5 Kin. of water 30.249 5 kPain. of water 30.0737 5 in. Hgin

23、. of water 31.87 5 mm Hg9.2 Calculate the indicated flow readings for all recordedrotameter points by dividing the indicated delta volumes by thetime.9.3 Using the following equation, convert these indicatedflow readings to actual flows that would be indicated by therotameter if it were calibrated f

24、or air at the standard conditionsstated in 3.1.2:Q15 QPm2 D!Ta/PmTm=Ta/Ts(2)where (see Appendix X1):Q1= flow rate rotameter should indicate,Q = flow rate indicated by wet test meter or gasometer,Ts= standard temperature, absolute units (298 K or 537R),Tm= meter temperature, absolute units (water tem

25、peraturefor wet test meter; room temperature for gasometer),Ta= room temperature, absolute unitsPm= gas pressure during calibration (inlet pressure for wettest meter; barometric pressure for gasometer) (kPa, in.water, mm Hg), andD = vapor pressure of water in the calibrating gas (kPa, in.water, mm H

26、g).FIG. 1 Calibration Assembly Using Wet Test MeterD3195/D3195M 10 (2015)29.4 Prepare the calibration curve by best fit to all points. Itshould be labeled “. at 25C 77F and 101.3 kPa (760 mmHg).”10. Keywords10.1 calibration; flowmeter; rotameterAPPENDIX(Nonmandatory Information)X1. DERIVATION OF FLO

27、WMETER EQUATIONX1.1 The equation is based on the premise that the cali-brated rotameter should read air flow correctly at standardconditions, as defined. Therefore, in order to prepare thecalibration curve it is first necessary to convert the wet testmeter or gasometer readings to the values that wo

28、uld beindicated by the rotameter if it had been calibrated understandard conditions. This can be done logically in several steps.First, the indicated values are corrected for the water vaporadded by the wet test meter or gasometer, assuming saturation,by operating with the factor:Pm2 D/Pm(X1.1)where

29、:Pm= gas pressure during calibration (inlet pressure for wettest meter; barometric pressure for gasometer), andD = vapor pressure of water at 100 % R.H. and temperatureTm, minus the vapor pressure of water in the calibratinggas.X1.2 Next, the volume measured in the wet test meter orgasometer is corr

30、ected to what it was in the rotameter. Thisfactor is:Ta/Tm(X1.2)where:Ta= room temperature, absolute units andTm= meter temperature, absolute units (water temperaturefor wet test meter; room temperature for gasometer).X1.3 This is what the rotameter should read but if it werecalibrated with air at s

31、tandard temperature and used to measureFIG. 2 Calibration Assembly Using GasometerD3195/D3195M 10 (2015)3air at this different temperature, the viscosity effect wouldcause a slightly different reading. Since viscosity is propor-tional to the square root of absolute temperature (independentof pressur

32、e up to 10 atmospheres), the indicated flow woulddiffer from actual flow by the factor:=Ta/Ts(X1.3)where:Ts= standard temperature, absolute units (298 K or 537R).X1.4 Putting these elements all together gives us the equa-tion indicated in the body of the method.X1.5 Subsequent use of the rotameter n

33、ormally involvestaking the indicated flow off the curve and correcting it tostandard conditions. The factor for this correction is:TsPr/TaPs=Ts/Ta(X1.4)where:Pr= rotameter pressure, kPa (mm Hg) andPs= standard pressure 101.3 kPa (760 mm Hg).NOTE X1.1In many cases, Pris, or can be assumed to be, the

34、same asbarometric pressure. However, when any question exists, and for highestaccuracy, a water manometer should be used, just downstream of therotameter.ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard.

35、Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed ev

36、ery five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible tech

37、nical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohoc

38、ken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the Copyright Clearance Center, 222Rosewood Drive, Danvers, MA 01923, Tel: (978) 646-2600; http:/ 10 (2015)4