ASTM D3482-2007a Standard Practice for Determining Electrolytic Corrosion of Copper by Adhesives《用粘合剂测定铜的电解腐蚀用标准实施规程》.pdf

1、Designation: D 3482 07aStandard Practice forDetermining Electrolytic Corrosion of Copper by Adhesives1This standard is issued under the fixed designation D 3482; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revi

2、sion. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This practice covers the determination of whe

3、ther anadhesive has any corrosive effect on copper. It is ordinarilyintended to distinguish materials that might cause corrosion inelectrical and electronic equipment. This procedure is a sub-jective test for which precision and accuracy have not beenestablished. It is not recommended for adhesives

4、on backing.1.2 The values stated in SI units are to be regarded as thestandard. The values given in parentheses are for informationonly.1.3 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of this standard to es

5、tablish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D 907 Terminology of AdhesivesD 996 Terminology of Packaging and Distribution Environ-mentsE 104 Practice for Maintaining Constant Relat

6、ive Humidityby Means of Aqueous SolutionsG15 Terminology Relating to Corrosion and CorrosionTesting3. Terminology3.1 DefinitionsDefinitions of terms in this test methodmay be found in Terminologies D 907, D 996, and G15.3.1.1 electrolytic corrosion, nthe corrosion of metal re-sulting from current fl

7、ow under an electrical potential in thepresence of moisture.4. Summary of Practice4.1 Two parallel helices of fine copper wire are laid inetched grooves on a glass tube. The adhesive material is coatedover the wires and the tube and then allowed to set or cure. Thewired tube is exposed to high humid

8、ity with a d-c potentialapplied between the wires. Corrosion products are observedvisually.5. Significance and Use5.1 Adhesives can be exposed to both electrical potentialand humidity in many electrical and electronic applications. Itis therefore desirable to provide a means of examining thecorrosiv

9、e tendencies of certain adhesives towards metals.5.2 Although electrolytic corrosion is a direct result of ionicconduction in the adhesive, the nature of the exposed metalswill have a bearing on both the severity of metal attack and thevisibility of corrosion products. Because it gives a visualindic

10、ation of corrosion and because of its widespread use inelectrical circuits, copper is used in this practice. However, thiswould not preclude the use of other metals for specificinterests.5.3 This procedure is a subjective test in that determinationsof the presence of corrosion is based on a visual i

11、nspection fora green discoloration or other evidence of corrosion.6. Apparatus and Material6.1 Motor (Optional), low-speed, approximately 10 r/minfor winding wire helices.6.2 Oven (or Temperature-Controlled Chamber),circulating-air, or chamber controlled at 39.5 6 1C (95 62F), unless otherwise speci

12、fied.6.3 Battery, 45-V, or equivalent source of d-c power.6.4 Corrosion Test ApparatusSee Fig. 1.6.4.1 Helically Etched Glass TubingSee Fig. 2.6.4.2 Wire, No. 36 Awg, 0.13 mm (0.005 in.) in diameter,OFHC (Oxygen-Free High-Conductivity) bare copper wire.6.4.3 Test Tube, borosilicate glass, 32 mm (112

13、 in.) inoutside diameter, 200 mm (8 in.) long.6.4.4 Rubber Stopper, No. 6, neoprene.1This practice is under the jurisdiction of ASTM Committee D14 on Adhesivesand is the direct responsibility of Subcommittee D14.80 on Metal BondingAdhesives.Current edition approved Oct. 1, 2007. Published November 2

14、007. Originallyapproved in 1976. Last previous edition approved in 2007 as D 3482 07.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary

15、page onthe ASTM website.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.6.5 Miscellaneous Soldering iron, rosin-core solder, thinpolyethylene film, insulated wire, etc.7. Procedure7.1 Rinse a chemically cleaned helically etched glass

16、 tubewith distilled water and air dry. Keep clean until ready for use.7.2 Clean copper wire by immersing in fresh methyl ethylketone and wiping with clean, lint-free cloth. When materialsare cleaned, handle them only with clean white gloves, cleantongs, or other suitable implements.7.3 Attach the tu

17、be to the motor drive shaft and manuallylay the wire around the small knobs on the tube. Repeat withanother length of wire in the adjacent groove. Avoid excesstension on the wire as this may lead to drawing.7.4 Cover one end of the tube with a thin film of polyeth-ylene, roughly 75 mm (3 in.) to 100

18、 mm (4 in.) across, andinsert the tube into a 16-mm (58-in.) inside diameter by 13-mm(12-in.) deep hole centered in the small end of a neoprenestopper.7.5 Make solder connections of the helically wound wires todiametrically opposed connecting posts inserted in the neo-prene stopper (Note 1). Clip ex

19、cess wire from the opposite endof the tube.NOTE 1Short lengths of 14-gauge tinned copper wire have workedsatisfactory as connecting posts.7.6 Apply two thin uniform applications of the test adhesivein approximately 6-mm (14-in.) wide uniform stripes of thematerial to be tested 180 apart over the ent

20、ire exposed lengthof the test apparatus. Allow the material to set or cure inaccordance with the manufacturers recommendations.7.6.1 For adhesive systems which are air-inhibited or con-tain volatile, reactive constituents, wrap the test apparatus witha suitable nonadherent, inert film. Polyethylene,

21、 polypropy-lene, TFE-fluorocarbon, or similar films may be used. Forair-inhibited adhesive systems, polyethylene and polypropy-lene are not recommended. If one of these films is used tocover the test adhesive, remove the nonadherent film from thetest apparatus after the adhesive system has set or cu

22、red andbefore subjecting the specimen to humidity exposure.NOTE 2For extremely critical applications, room- and moderatetemperature curing adhesives may be subjected to the testing environmentduring cure if mutually agreed.7.7 Control temperature and relative humidity, when speci-fied, in accordance

23、 with Practice E 104, Method C.NOTE 3For example, for 96 % relative humidity at 35C (95F) place2to3gofpotassium sulfate in a test tube and cover with a saturatedsolution of the same salt in distilled water to about a 25-mm (1-in.) depth.7.8 Before placing the assembly in the test tube, the externall

24、eads should be temporarily connected to the d-c voltagesource, and then the leads of a d-c voltmeter should be touchedto the bottom ends of the two test wires on the coated tube tocheck that the applied voltage is present throughout the testwires under the adhesive.7.9 Insert the wired, coated tube

25、and rubber stopper in thetest tube, keeping the polyethylene film between the rubber andwire leads.FIG. 1 Corrosion Test ApparatusFIG. 2 Glass TubeD 3482 07a27.10 Place the tube in the oven or temperature-controlledchamber and connect the leads externally to a 45-V battery orequivalent power source.

26、7.11 Examine the wires visually with the aid of a 5-powermagnifying glass for green discoloration or other visibleevidence of corrosion. Observe at the end of 1 and 3 days, andperiodically thereafter up to 15 days, or for the period of timespecifically required. Use blanks of known corrosive or non-

27、corrosive controls.8. Report8.1 Report the following where applicable:8.1.1 Description of curing agents or additives,8.1.2 Formulation,8.1.3 Method of setting or curing (including description ofcovering film),8.1.4 Temperature and humidity of test,8.1.5 Period of exposure for each examination,8.1.6

28、 Observation notes,8.1.7 Indication of whether positive or negative wire wasinvolved, and8.1.8 Indication of location(s) of wire corrosion, that is, (a)on portions of wire free of adhesive, (b) under adhesivecoating, (c) at air-wire-adhesive interface.9. Precision and Bias9.1 Precision and bias stat

29、ements for this practice cannot beestablished, because the test is subjective. The visual interpre-tation of the presence of corrosion is a judgement evaluation,and is not a practical basis for statements of this nature.10. Keywords10.1 adhesives; copper; corrosion; electrolyticASTM International ta

30、kes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own r

31、esponsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addre

32、ssed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at t

33、he address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org).D 3482 07a3