ASTM D3664-2004(2009) Standard Specification for Biaxially Oriented Polymeric Resin Film for Capacitors in Electrical Equipment《电气设备中电容器用双轴取向聚酯树脂薄膜标准规范》.pdf

1、Designation: D3664 04 (Reapproved 2009)An American National StandardStandard Specification forBiaxially Oriented Polymeric Resin Film for Capacitors inElectrical Equipment1This standard is issued under the fixed designation D3664; the number immediately following the designation indicates the year o

2、foriginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This specification covers thin biaxially oriented poly-mer

3、ic resin film for use in capacitors for electrical equipment.The material is biaxially oriented to improve the tensileproperties in the machine (MD) and transverse (TD) directions.1.2 The following safety hazards caveat pertains only to thetest methods section of this specification. This standard do

4、esnot purport to address all of the safety concerns, if any,associated with its use. It is the responsibility of the user of thisstandard to establish appropriate safety and health practicesand determine the applicability of regulatory limitations priorto use. For specific warning statements see 9.3

5、 and Table 1footnote B.1.3 The values stated in SI units are the standard. The valuesin parentheses are for information only.NOTE 1This standard resembles IEC 6067432, Specification forplastic films for electrical use, in title only. The content is significantlydifferent.2. Referenced Documents2.1 A

6、STM Standards:2D149 Test Method for Dielectric Breakdown Voltage andDielectric Strength of Solid Electrical Insulating Materialsat Commercial Power FrequenciesD150 Test Methods for AC Loss Characteristics and Per-mittivity (Dielectric Constant) of Solid Electrical Insula-tionD202 Test Methods for Sa

7、mpling and Testing UntreatedPaper Used for Electrical InsulationD257 Test Methods for DC Resistance or Conductance ofInsulating MaterialsD374 Test Methods for Thickness of Solid Electrical Insu-lationD543 Practices for Evaluating the Resistance of Plastics toChemical ReagentsD570 Test Method for Wat

8、er Absorption of PlasticsD756 Practice for Determination of Weight and ShapeChanges of Plastics Under Accelerated Service Condi-tions3D774/D774M Test Method for Bursting Strength of Paper3D882 Test Method for Tensile Properties of Thin PlasticSheetingD1004 Test Method for Tear Resistance (Graves Tea

9、r) ofPlastic Film and SheetingD1204 Test Method for Linear Dimensional Changes ofNonrigid Thermoplastic Sheeting or Film at ElevatedTemperatureD1434 Test Method for Determining Gas PermeabilityCharacteristics of Plastic Film and SheetingD1435 Practice for Outdoor Weathering of PlasticsD1505 Test Met

10、hod for Density of Plastics by the Density-Gradient TechniqueD2176 Test Method for Folding Endurance of Paper by theM.I.T. TesterD2305 Test Methods for Polymeric Films Used for Electri-cal InsulationD2863 Test Method for Measuring the Minimum OxygenConcentration to Support Candle-Like Combustion ofP

11、lastics (Oxygen Index)D3417 Test Method for Enthalpies of Fusion and Crystal-lization of Polymers by Differential Scanning Calorimetry(DSC)3D3420 Test Method for Pendulum Impact Resistance ofPlastic FilmD3636 Practice for Sampling and Judging Quality of SolidElectrical Insulating MaterialsD3755 Test

12、 Method for Dielectric Breakdown Voltage andDielectric Strength of Solid Electrical Insulating MaterialsUnder Direct-Voltage StressD3985 Test Method for Oxygen Gas Transmission RateThrough Plastic Film and Sheeting Using a CoulometricSensor1This specification is under the jurisdiction of ASTM Commit

13、tee D09 onElectrical and Electronic Insulating Materials and is the direct responsibility ofSubcommittee D09.07 on Flexible and Rigid Insulating Materials.Current edition approved Oct. 1, 2009. Published February 2010. Originallyapproved in 1978. Last previous edition approved in 2004 as D3664 - 04.

14、 DOI:10.1520/D3664-04R09.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.3Withdrawn. The last approved versio

15、n of this historical standard is referencedon www.astm.org.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.D6054 Practice for Conditioning Electrical Insulating Ma-terials for TestingE96/E96M Test Methods for Water Vapor Transmission

16、 ofMaterialsE252 Test Method for Thickness of Foil, Thin Sheet, andFilm by Mass Measurement2.2 IEC Standards:4IEC 6067432 Specification for plastic films for electricalpurposesPart 3: Specifications for individualmaterialsSheet 2: Requirements for balanced biaxiallyoriented polyethylene phthalate (P

17、ET) films used forelectrical insulation3. Terminology3.1 Definitions of Terms Specific to This Standard:3.1.1 shiner, nas related to dielectric films, a protrusionof material beyond the plane of either edge of the roll.3.1.2 space factor, nas related to dielectric films,ameasure of surface roughness

18、 of film expressed by the follow-ing equation:Space factor 5 100 Tb2 Tg# Tg#21(1)where:Tb= bulking thickness determined using Test MethodsD374, andTg= gravimetric thickness determined using Test MethodE252.Space factor is expressed as %.TABLE 1 Physical, Mechanical, and Electrical Requirements for B

19、iaxially Oriented Polyethylene Terephthalate Capacitor Film (25.4 mor less in thickness)ATensile PropertiesTensile strength modulus, and elongation, MD and TD:NominalThickness,mTensileStrength,min, MPAMD and TDBreakElongation,%minTensileModulusmin, MPaMD and TDMD TD1.5 110 40 20 24101.8 110 40 20 24

20、102.0 110 . 30 24102.5 117 . 35 24103.0 131 . 35 24103.5 131 . 35 27164.0 131 45 27165.0 138 . 40 31036.0 138 . 40 31038.0 145 . 45 310310.0 145 . 50 310312.0 145 . 60 310319.0 145 . 60 275923.0 145 . 65 2759Insulation resistance and conducting paths:Nominal Thickness, m Insulation Resistance, min M

21、V at 125C Conducting Paths, max No. per m21.5 1000 .1.8 1000 .2.0 1000 .2.5 850 .3.0 850 .3.5 850 1284.0 825 1075.0 825 866.0 800 648.0 600 5310.0 600 4312.0 600 2219.0 500 1123.0 400 11Permittivity, 23C, 50 % RH:60 Hz 3.2 6 0.11 kHz 3.2 6 0.1Dissipation factor, max 23C: 60 Hz 1 kHz2.0 to 4.0 m thic

22、k 0.006 0.0085.0 to 25.0 m thick 0.004 0.006Thickness, m:NominalThickness,mAverage Thickness per Single-Slit RollBased on Roll Weight Ten-Sheet Stackmin max min max4Available from American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036.D3664 04 (2009)2TABLE 1 Conti

23、nued1.5 1.48 1.62 . .1.8 1.61 1.89 . .2.0 1.79 2.11 1.50 3.002.5 2.30 2.70 2.03 3.563.0 2.71 3.19 2.54 4.063.5 3.10 3.69 3.05 4.574.0 3.72 4.28 3.81 5.335.0 4.65 5.25 4.57 6.106.0 5.64 6.36 5.59 7.118.0 7.52 8.48 7.62 9.14NominalThickness,mAverage Thickness per Single-Slit Roll, mBased on Roll Weigh

24、t Ten-Sheet Stackmin max min max10.0 9.40 10.60 9.40 11.4312.0 11.28 12.72 11.43 13.4619.0 18.05 19.95 17.78 20.3223.0 21.85 24.15 21.84 24.89Width tolerance, variation from nominal, mm:less than 76 mm 60.276 to 152 mm 60.4over 152 to 456 mm 60.8over 456 mm 61.6Density, 23/23C, g/cm3B1.385 to 1.410M

25、elting point, min, C 252Shrinkage, max, MD and TD at 150 6 1C, % 3.0 MD, 2.0 TDDielectric breakdown voltage, dc:Criticaltestvoltage,VNumber of capacitors that must survive the critical test voltage per 20 capacitorsCThickness, m1.5 1.8 2.0 2.5 3.0 3.5 4.0 5.0 6.0 8.0 10.0 12.0 19.0 23.0100 18200 17

26、18 18300 17 18400 17500 17 19600 17 19 19800 191000 18 191200 181600 181800 182200 18 19Min avgdc volt-age of20 ca-pacitors100 175 200 300 500 600 700 900 1500 2000 2400 2800 3700 4000ASee Section 9 for Test Methods.BUse 1,3-dibromopropane and n-heptane for preparing density gradient tube. Warningn-

27、heptane is flammable and volatile.CThis number has been statistically determined. Normally it will be met by any group of 20 capacitors. However, to definitely prove statistically that the specified numberhas been met for any mill roll lot of materials, it will be necessary to wind 60 capacitors fro

28、m 3 slit rolls (20 from rolls A and B, 20 from rolls B and C, and 20 from A andC). If the average of the 3 groups is lower than the allowable number, the material is rejectable.Aqueous extract conductivity, max, S/cm 2Acidity, max, milliequivalents/g 0.0024. Classification4.1 This specification cove

29、rs the following:4.1.1 Type Ihaving smooth surfaces (space factor 47569Tear strength:MPapsi12.41800Impact strength:J/mmJ/mil96.42.5Fold endurance, cycles 14 000Color or clarity clear to translucentMoisture absorption, % 10E1523C, 50 %RHAIf these are to be specified, they are subject to agreement bet

30、ween thepurchaser and the manufacturer.BSee Section 9 for test methods.D3664 04 (2009)6ASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of

31、the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Y

32、our comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful consideration at a meeting of theresponsible technical committee, which you may attend. If you feel that your commen

33、ts have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or mu

34、ltiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).D3664 04 (2009)7