ASTM D3738-1984(2010) Standard Specification for Rubber-Coated Cloth Hospital Sheeting《医院用上胶床单标准规范》.pdf

1、Designation: D3738 84 (Reapproved 2010)Standard Specification forRubber-Coated Cloth Hospital Sheeting1This standard is issued under the fixed designation D3738; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revi

2、sion. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.1. Scope1.1 This specification covers rubber-coated cloth

3、sheetingintended for use in the protection of mattresses on hospitalbeds.1.2 The values stated in SI units are to be regarded as thestandard.1.3 The following safety hazards caveat pertains only to thetest methods portion, Section 9, of this specification. Thisstandard does not purport to address al

4、l of the safety concerns,if any, associated with its use. It is the responsibility of the userof this standard to establish appropriate safety and healthpractices and determine the applicability of regulatory limita-tions prior to use.2. Referenced Documents2.1 ASTM Standards:2D573 Test Method for R

5、ubberDeterioration in an AirOvenD751 Test Methods for Coated FabricsD3393 Specification for Coated FabricsWaterproofness2.2 U.S. Government Document:3Food and Drug Administration, Code of Federal Regula-tions, Title 21, Part 177 or Part 1823. Ordering Information3.1 Orders for rubber-coated cloth sh

6、eeting should specifyin the contract or purchase order the following information:3.1.1 Quantity of cloth per finished roll (6.1),3.1.2 Sample size and frequency for testing (7.1),3.1.3 Certification (11.1),3.1.4 Marking necessity (12.1), and3.1.5 Special packaging (13.1).4. Materials and Manufacture

7、4.1 Materials:4.1.1 The base cloth shall be hospital sheeting woven fromcotton yarn, synthetic yarn, or a blend of cotton and syntheticyarn.4.1.2 The coating compound shall be natural rubber, syn-thetic rubber, or a mixture of natural and synthetic rubberssuitably formulated and colored with a white

8、 pigment to meetthe requirements of this specification.4.2 ManufactureThe base cloth (4.1.1) shall be coateduniformly on both sides with equal amounts of the coatingcompound (4.1.2). The coated fabric may be dusted with a talcthat does not support mildew growth. The coated cloth shall bevulcanized t

9、o meet the physical requirements of Table 1 andthe chemical requirements specified in this specification.5. Chemical Requirements5.1 Resistance to Phenol and Isopropyl AlcoholCoatedcloth shall show no evidence of softening, tackiness, harden-ing, peeling, or blistering when subjected to a 5 % phenol

10、-water solution and a 70 % isopropyl alcohol-water solution inaccordance with 9.7 and 9.8.5.2 Steam SterilizationCoated cloth shall show no evi-dence of softening, tackiness, hardening, peeling, or blisteringwhen subjected to steam sterilization in accordance with 9.10.6. Length of Roll6.1 Unless ot

11、herwise specified in the contract or purchaseorder, cloth shall be furnished in rolls, 55 m (60 yd) of cloth perroll. The roll shall contain no more than three pieces and nopiece shall be less than 5.5 m (6 yd) in length.7. Workmanship, Finish, and Appearance7.1 Coated cloth shall not have any of th

12、e following defects:7.1.1 Cuts, tears, or holes (including pinholes).7.1.1.1 Pinholes shall be detected by holding the 3-m (3-yd)samples (8.1) in front of an illuminated bulb (60 W minimum)while examining the entire area for the defects described in 7.1.7.1.2 Uncoated areas.7.1.3 Thinly coated areas

13、.7.1.4 Separation of cloth from coating.1This specification is under the jurisdiction ofASTM Committee D11 on Rubberand is the direct responsibility of Subcommittee D11.37 on Coated Fabrics, RubberThreads and Seals.Current edition approved May 1, 2010. Published December 2010. Originallyapproved in

14、1978. Last previous edition approved in 2004 as D3738 84 (2004).DOI: 10.1520/D3738-84R10.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summ

15、ary page onthe ASTM website.3Available from U.S. Government Printing Office Superintendent of Documents,732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401.1Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.7.1.5 Cracked coatin

16、g.7.1.6 Lumps or blisters.7.1.7 Color, not white and uniform.7.1.8 Curled or rolled edges.7.1.9 Dirt, spots, or stains.7.1.10 Offensive odor.7.1.10.1 Normal aromatic odors usually associated withcured-rubber coatings shall not be classified as offensive.Compounding materials shall be permitted in ac

17、cordance withCode of Federal Regulations, Title 21, Food and Drug Admin-istration Part 177, indirect food additions, polymers or Part182Substances Generally Recognized as Safe (GRAS) andthat meet the extraction requirements of Section 77.2600Rubber Articles Intended for Repeated Use.8. Sampling8.1 U

18、nless otherwise specified in the contract or purchaseorder, the number of rolls from which a 3-m (3-yd) full-widthsample is to be selected should be in accordance with Table 2.Test specimens shall be prepared for the various tests from allsamples.9. Test Methods9.1 GeneralTests for coated-cloth bedd

19、ing shall conformto Test Method D751 whenever applicable.9.2 SignificanceThe phenol, alcohol, and steam-sterilization tests determine how well-coated rubber clothresists chemical deterioration and are useful in predicting howthe coated cloth will perform in actual service.9.3 Coating ThicknessDeterm

20、ine the coating thickness onthe cloth by measuring the thickness of the uncoated base clothand then the thickness of the coated cloth. The micrometer usedto measure the thickness shall have graduations not exceeding0.02 mm (0.001 in.), and the pressure exerted by the foot on thespecimen shall be 22

21、6 5 kPa (3.2 6 0.7 psi). The thickness ofthe coating shall conform to Table 1.9.4 Breaking ForceDetermine the breaking force in ac-cordance with Procedure A of Test Method D751.9.5 Adhesion TestDetermine the coating adhesionstrength in accordance with Test Method D751.9.6 Waterproofness TestTest as

22、in Specification D3393.Flex each specimen five times within 1 min by applying andreleasing a pressure of 175 6 15.0 kPa (25 6 2 psi). After thefifth flex maintain the pressure at 175 6 15.0 kPa for 5 min. Noleakage shall occur. Leakage shall be defined as the appearanceof water at one or more spots

23、in the test area.9.7 Phenol Resistance Test:9.7.1 Cut a specimen 150 mm (6 in.) square from the testsample (7.1), immerse in a 5 % phenol-water solution, and holdfor 166 6 1hat236 2C (73.4 6 3.6F). Wash the specimenwith soap and water and rinse with water. Blot the washedspecimen dry with filter pap

24、er or other absorbent material priorto the 5 % phenol-solution immersion. The container shall belarge enough to allow the liquid to circulate freely. Cover thecontainer tightly to prevent excessive evaporation of the liquid.9.7.2 At the end of immersion period, remove the specimenfrom the solution,

25、rinse with water, and dry with a suitableabsorbent material. Prior to examining the specimen forevidence of softening, tackiness, hardening, peeling, or blister-ing, allow the sample to rest for 2 h.9.8 Alcohol Resistance Test:9.8.1 Cut a specimen 150 mm (6 in.) square from the testsample (7.1), was

26、h with soap and water, rinse, and dry with asuitable absorbent material, such as filter paper. Place thespecimen in a glass container and cover with a 70/30 %isopropyl alcohol-water-solution at 23 6 2C (73.4 6 3.6F)for 22 614 h. Cover the container tightly to prevent evapora-tion.9.8.2 At the end of

27、 the immersion period, remove thespecimen from solution, rinse with water, and dry with asuitable absorbent material. Examine the specimen for anyevidence of softening, tackiness, hardening, peeling, or blister-ing.9.9 Accelerated Aging TestCut a specimen 200 by 100mm (8 by 4 in.) from the test samp

28、le (7.1) and place in an aircirculating oven that conforms to Test Method D573 main-tained at 70 6 1C (158 6 2F) for seven days. Aftercompletion of the aging, the specimen shall not have becomestiff, brittle, tacky, or discolored.9.10 Steam Sterilization Test:9.10.1 Cut a specimen 300 mm (12 in.) sq

29、uare from the testsample (7.1). Fold the specimen once to give a rectangle 300by 150 mm (12 by 6 in.) and fold again to give a square 150mm (6 in.).9.10.2 Wrap the specimen in four or five layers of cottongauze or cheesecloth and suspend or place the sample on aperforated shelf in the steam chamber.

30、 Admit the steam to thechamber at a rate that will raise the temperature within 5 minto 125 6 2C (257.8 6 3.6F). At this temperature the steamin the chamber shall not contain more than 1 volume of air per1000 volumes of steam. Start the sterilization period at the timethe chamber reaches the require

31、d temperature. The specimenshall remain at the required temperature for 20 612 min.At theend of the sterilization period, remove the specimen fromchamber and allow to cool for 20 min at room temperature.Repeat the steaming and cooling cycling a total of five times.At the end of the fifth cycle, cool

32、 the specimen to roomtemperature and condition it for not less than 16 h nor moreTABLE 1 Physical PropertiesCharacteristicCoating thickness:min, mm (in.) 0.33 (0.013)max, mm (in.) 0.46 (0.018)Breaking strength:Warp, N (lbf) 222 (50)Fill, N (lbf) 222 (50)Adhesion rubber to cloth, N/m (lbf/in.) 613 (3

33、.5)Waterproofness test no leakageTABLE 2 Samples RequiredLot Size, Rolls Samples Required10 or less 211 to 350 3351 and over 5D3738 84 (2010)2than 96 h. Visually examine the specimen for signs of stiffness,brittleness, tackiness, cracking, or discoloration.10. Rejection and Rehearing10.1 Material th

34、at fails to conform to the requirements ofthis specification may be rejected. Rejection should be reportedto the producer or supplier promptly and in writing. In case ofdissatisfaction with the results of the test, the producer orsupplier may make claim for a rehearing.11. Certification11.1 When spe

35、cified in the purchase order or contract, aproducers or suppliers certification shall be furnished to thepurchaser that the material was manufactured, sampled, tested,and inspected in accordance with this specification and hasbeen found to meet the requirements. When specified in thepurchase order o

36、r contract, a report of the test results shall befurnished.12. Product Marking12.1 Unless otherwise specified in the contract or purchaseorder, cloth shall be marked on a label or tag with themanufacturers name or trademark and the dimensions.13. Packaging13.1 Unless otherwise specified in the contr

37、act or purchaseorder, the coated cloth shall be protected for shipment andstorage in accordance with the manufacturers standard prac-tice.14. Keywords14.1 hospital sheeting; rubber-coated clothASTM International takes no position respecting the validity of any patent rights asserted in connection wi

38、th any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is subject to revision at any time by the responsible tech

39、nical committee and must be reviewed every five years andif not revised, either reapproved or withdrawn. Your comments are invited either for revision of this standard or for additional standardsand should be addressed to ASTM International Headquarters. Your comments will receive careful considerat

40、ion at a meeting of theresponsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you shouldmake your views known to the ASTM Committee on Standards, at the address shown below.This standard is copyrighted by ASTM International, 100 Barr Ha

41、rbor Drive, PO Box C700, West Conshohocken, PA 19428-2959,United States. Individual reprints (single or multiple copies) of this standard may be obtained by contacting ASTM at the aboveaddress or at 610-832-9585 (phone), 610-832-9555 (fax), or serviceastm.org (e-mail); or through the ASTM website(www.astm.org). Permission rights to photocopy the standard may also be secured from the ASTM website (www.astm.org/COPYRIGHT/).D3738 84 (2010)3