ASTM D4066-2013 Standard Classification System for Nylon Injection and Extrusion Materials (PA)《尼龙注入及挤压材料(PA)的标准分类体系》.pdf

1、Designation: D4066 13Standard Classification System forNylon Injection and Extrusion Materials (PA)1This standard is issued under the fixed designation D4066; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the year of last revisio

2、n. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.This standard has been approved for use by agencies of the Department of Defense.INTRODUCTIONThis standard is maintained in order to support p

3、roducts that must utilize ASTM D4066 in theproduct definition. This is necessary because there are some differences between the material propertytest requirements of ASTM D4066 and ASTM D6779, Standard Classification System for and Basisof Specification for Polyamide Molding and Extrusion Materials

4、(PA). There are also differencesbetween the two specifications in some of the Group/Class/Grade callouts. Designers of new productsare urged to use ASTM D6779 rather than ASTM D4066.1. Scope*1.1 This classification system covers nylon materials suit-able for injection molding and extrusion. Some of

5、thesecompositions are also suitable for compression molding andapplication from solution.1.2 The properties included in this classification system arethose required to identify the compositions covered. There maybe other requirements necessary to identify particular charac-teristics important to spe

6、cialized applications. These may bespecified by using the suffixes as given in Section 5.1.3 This classification system and subsequent line call-out(specification) are intended to provide a means of calling outplastic materials used in the fabrication of end items or parts.It is not intended for the

7、 selection of materials. Materialselection should be made by those having expertise in theplastic field after careful consideration of the design and theperformance required of the part, the environment to which itwill be exposed, the fabrication process to be employed, thecosts involved, and the in

8、herent properties of the material otherthan those covered by this classification system.1.4 The values stated in SI units are to be regarded as thestandard.1.5 The following precautionary caveat pertains only to thetest methods portion, Section 11, of this classification system.This standard does no

9、t purport to address all of the safetyconcerns, if any, associated with its use. It is the responsibilityof the user of this standard to establish appropriate safety andhealth practices and determine the applicability of regulatorylimitations prior to use.NOTE 1There is no known ISO equivalent to th

10、is standard.NOTE 2This classification system is being revised to include interna-tional 4-mm specimens and test procedures as the standard for compli-ance. The 3.2-mm specimens; test methods; and Tables PA, A, and B areincluded in Appendix X3 as a reference for those wishing to use them. Itis recomm

11、ended that the material manufacturer be consulted on allcall-outs against this classification system.2. Referenced Documents2.1 ASTM Standards:2D149 Test Method for Dielectric Breakdown Voltage andDielectric Strength of Solid Electrical Insulating Materialsat Commercial Power FrequenciesD150 Test Me

12、thods for AC Loss Characteristics and Permit-tivity (Dielectric Constant) of Solid Electrical InsulationD256 Test Methods for Determining the Izod PendulumImpact Resistance of PlasticsD257 Test Methods for DC Resistance or Conductance ofInsulating MaterialsD618 Practice for Conditioning Plastics for

13、 TestingD638 Test Method for Tensile Properties of PlasticsD648 Test Method for Deflection Temperature of PlasticsUnder Flexural Load in the Edgewise PositionD789 Test Methods for Determination of Solution Viscosi-ties of Polyamide (PA)D790 Test Methods for Flexural Properties of Unreinforced1This c

14、lassification system is under the jurisdiction ofASTM Committee D20 onPlastics and is the direct responsibility of Subcommittee D20.15 on ThermoplasticMaterials.Current edition approved July 1, 2013. Published July 2013. Originally approvedin 1982. Last previous edition approved in 2008 as D4066- 01

15、a(2008), which waswithdrawn November 2012 and reinstated in July 2013. DOI: 10.1520/D4066-13.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document

16、Summary page onthe ASTM website.*A Summary of Changes section appears at the end of this standardCopyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1and Reinforced Plastics and Electrical Insulating Materi-alsD792 Test Methods for Density

17、 and Specific Gravity (Rela-tive Density) of Plastics by DisplacementD883 Terminology Relating to PlasticsD1600 Terminology forAbbreviated Terms Relating to Plas-ticsD3418 Test Method for Transition Temperatures and En-thalpies of Fusion and Crystallization of Polymers byDifferential Scanning Calori

18、metryD3641 Practice for Injection Molding Test Specimens ofThermoplastic Molding and Extrusion MaterialsD3892 Practice for Packaging/Packing of PlasticsD4000 Classification System for Specifying Plastic Materi-alsD5630 Test Method for Ash Content in PlasticsD6260 Test Method for Gravimetric Determin

19、ation of Car-bon Black in Nylon Materials (PA) (Withdrawn 2004)3D6779 Classification System for and Basis of Specificationfor Polyamide Molding and Extrusion Materials (PA)E29 Practice for Using Significant Digits in Test Data toDetermine Conformance with Specifications2.2 Military and Federal Speci

20、fications and Standards:4L-P-410 Plastic, Polyamide (Nylon) Rigid: Rods, Tubes,Flats, Molded and Cast PartsVV-I-530 Insulating Oil, Electrical (for Transformers,Switches, and Circuit Breakers)2.3 ISO Standards:5ISO 75-1:1993 PlasticsDetermination of Temperature ofDeflection Under LoadPart 1: General

21、 Test MethodsISO 75-2:1993 PlasticsDetermination of Temperature ofDeflection Under LoadPart 2: Plastic and EboniteISO 178:1993 PlasticsDetermination of Flexural Proper-tiesISO 180:1993 PlasticsDetermination of Izod ImpactStrengthISO/DIS 294-1:1995 PlasticsInjection Moulding of TestSpecimens of Therm

22、oplastic MaterialsPart 1: GeneralPrinciples, Multipurpose-Test Specimens (ISO MouldType A) and Bars (ISO Mould Type B)ISO 307 Determination of Viscosity Number of PolyamidesIn Dilute SolutionsISO 527-1:1993 PlasticsDetermination of TensilePropertiesPart 1: General PrinciplesISO 527-2:1993 PlasticsDe

23、termination of TensilePropertiesPart 2: Testing ConditionsISO 960:1969 PlasticsDetermination of the Water Contentin PolyamidesISO 1183:1987 PlasticsMethods for Determining the Den-sity and Relative Density of Non-Cellular PlasticsISO/DIS 1874-2:1995 PlasticsPolyamide (PA) Homopo-lymers for Moulding

24、and ExtrusionPart 2: Preparationof Test Specimens and Determination of PropertiesISO 3146: PlasticsDetermination of Melting Behaviour(Melting Temperature or Melting Range) of Semi-Crystalline PolymersISO 3167 Plastics, Multipurpose Test SpecimensISO 3451-4:1994 PlasticsDetermination of AshPart 4:Pol

25、yamides3. Terminology3.1 The terminology used in this classification system is inaccordance with Terminologies D883 and D1600.4. Classification4.1 Nylon materials are classified into groups according totheir composition. These groups are subdivided into classesand grades as shown in the Basic Proper

26、ty Table (Table PA).NOTE 3An example of this classification system for unreinforcednylon is given as follows: The designation PA0123 indicates the follow-ing:PA = polyamide (nylon) as found in Terminology D1600,01 (group) = 66 nylon,2 (class) = heat stabilized, and3 (grade) = with a minimum viscosit

27、y number of 210 and therequirements given in Table PA.NOTE 4An example of this classification system for reinforced nylonis given as follows: The designation PA012G35 indicates the following:PA = polyamide (nylon) as found in Terminology D1600,01 (group) = 66 nylon,2 (class) = heat stabilized, andG3

28、5 (grade) = nominal 35 % glass with the requirements given inTable PA.4.1.1 Grades of reinforced or filled versions, or both, of thebasic materials are identified by a single letter that indicates thereinforcement or filler used and two digits, in multiples of 5,that indicate the nominal quantity in

29、 percent by weight. Thus,a letter designation G for glass reinforced and 35 for percent orreinforcement, G35, specifies a material with a nominal glasslevel of 35 %. The reinforcement letter designations andassociated tolerance levels are shown as follows:Symbol MaterialTolerance(Based on the Total

30、Mass)C carbon- and graphite-fiber-reinforced 2 %G glass-reinforced 2 %L lubricants (such as PTFE, graphite,silicone, and molybdenum disulfide)Depends upon material andprocessto be specified.M mineral-reinforced 2 %R combinations of reinforcements orfillers, or both3 %NOTE 5This part of the classific

31、ation system uses percent of rein-forcements or additives, or both, in the call-out of the modified basicmaterial. The types and percentages of reinforcements and additivesshould be shown on the suppliers technical data sheet unless they areproprietary in nature. If necessary, additional control of

32、these reinforce-ments and additives can be accomplished by use of the suffix part of thesystem (see Section 5).NOTE 6Materials containing reinforcements or fillers, or both, atnominal levels not in multiples of 5 are included in the nearest PA gradedesignation. For example, a material with a nominal

33、 material level of28 % is included with Grade M30.3The last approved version of this historical standard is referenced onwww.astm.org.4Available from Standardization Documents Order Desk, DODSSP, Bldg. 4,Section D, 700 Robbins Ave., Philadelphia, PA 19111-5098, http:/www.dodssp.daps.mil.5Available f

34、rom American National Standards Institute (ANSI), 25 W. 43rd St.,4th Floor, New York, NY 10036, http:/www.ansi.org.D4066 132NOTE 7An example of this classification system for a 33 % glass-reinforced nylon is given as follows. The designation PA011G35 indicatesthe following:PA = polyamide (nylon) as

35、found in Terminology D1600,01 (group) = 66 nylon,1 (class) = general purpose, andG35 (grade) = with requirements given in Table PA.NOTE 8Ash content of filled or reinforced materials may be deter-mined using Test Method D5630.TABLE PA Requirements for Nylons Dry-as-MoldedA,BGroup Description Class D

36、escription Grade DescriptionCViscosityNumber,ISO 307,min, mL/gDensity,ISO 1183,g/cm3TensileStrength,DISO527-1 and ISO527-2, min,MPaFlexuralModulus, ISO178,min, MPaIzod ImpactResistance,ISO 180/1A,min, kJ/m2DeflectionTemperature at1.82 MPa,EISO 75-1 andISO 75-2 min,C01 66 Nylon 1 General-purpose 1 13

37、5 1.131.15 70 2 300 3.3 602 165 1.131.15 70 2 300 3.3 603 210 1.131.15 70 2 300 3.3 604 270 1.131.15 70 2 300 3.3 605 recycled 115 1.131.15 70 2 300 3.3 606 recycled 135 1.131.15 70 2 300 3.3 600 otherG15 15 % glass . . . 1.201.26 100 4 000 3.0 215G20 20 % glass . . . 1.251.33 115 5 000 4.0 220G25 2

38、5 % glass . . . 1.291.37 140 6 000 5.0 225G35 35 % glass . . . 1.351.45 170 8 000 7.0 235G40 40 % glass . . . 1.421.52 175 9 000 8.0 235G45 45 % glass . . . 1.451.55 180 10 000 9.0 240M40 40 % mineral . . . 1.451.55 80 5 000 2.0 1502 Heat-stabilized 1 135 1.131.15 70 2 300 3.0 602 165 1.131.15 70 2

39、300 3.0 603 210 1.131.15 70 2 300 3.0 604 270 1.131.15 70 2 300 3.0 605 recycled 115 1.131.15 70 2 300 3.0 606 recycled 135 1.131.15 70 2 300 3.0 600 otherG15 15 % glass . . . 1.201.26 100 4 000 3.0 220G25 25 % glass . . . 1.291.37 140 6 000 5.0 225G30 30 % glass . . . 1.321.42 160 7 000 6.0 230G35

40、35 % glass . . . 1.351.45 170 8 000 7.0 235G40 40 % glass . . . 1.431.53 175 9 000 8.0 235G45 45 % glass . . . 1.451.55 180 10 000 9.0 240M40 40 % mineral . . . 1.451.55 80 5 000 2.0 150R20 20 % filler . . . 1.231.31 70 3 200 1.5 . . .R40 40 % filler . . . 1.431.53 100 5 500 2.5 2003 Nucleated 1 135

41、 1.131.15 80 2 500 2.8 602 165 1.131.15 80 2 500 2.8 603 210 1.131.15 80 2 500 2.8 604 270 1.131.15 80 2 500 2.8 605 recycled 115 1.131.15 80 2 500 2.8 606 recycled 135 1.131.15 80 2 500 2.8 600 other4 Nucleated, heat-stabilized123 Requirements the same as corresponding grades under Group 01, Class

42、3.40 other5 Impact-modified 1 . . . 1.061.12 52 1 700 9.0 502 recycled . . . 1.061.12 50 1 600 8.0 500 otherG15 15 % glass . . . 1.151.23 85 3 000 6.0 210G35 35 % glass . . . 1.311.41 110 5 500 6.0 2256 Impact-modified,heat-stabilized1 . . . 1.081.12 52 1 700 9.0 502 recycled . . . 1.081.12 50 1 600

43、 8.0 500 otherG15 15 % glass . . . 1.151.23 85 3 000 6.0 210G35 35 % glass . . . 1.311.41 110 5 500 6.0 225M40 40 % mineral . . . 1.451.55 75 4 500 4.0 . . .R35 35 % filler . . . 1.381.48 80 5 500 3.0 2007 Toughened 1 . . . 1.061.10 42 1 500 40 452 recycled . . . 1.051.11 40 1 300 35 450 otherG15 15

44、 % glass . . . 1.151.23 70 2 800 9.0 180G35 35 % glass . . . 1.281.38 110 5 500 11 220D4066 133TABLE PA Requirements for Nylons Dry-as-MoldedA,BGroup Description Class Description Grade DescriptionCViscosityNumber,ISO 307,min, mL/gDensity,ISO 1183,g/cm3TensileStrength,DISO527-1 and ISO527-2, min,MPa

45、FlexuralModulus, ISO178,min, MPaIzod ImpactResistance,ISO 180/1A,min, kJ/m2DeflectionTemperature at1.82 MPa,EISO 75-1 andISO 75-2 min,C8 Toughened, heat-stabilized1 . . . 1.061.10 42 1 500 40 452 recycled . . . 1.051.11 40 1 300 35 450 otherG15 15 % glass . . . 1.151.23 70 2 800 9.0 180G35 35 % glas

46、s . . . 1.281.38 110 5 500 11 220G45 45 % glass . . . 1.391.49 130 8 000 10 230M35 35 % mineral . . . 1.371.47 70 3 800 6.0 . . .9 Weather-stabilizedF1 135 1.131.17 80 2 400 2.5 602 recycled 115 1.131.17 65 2 200 2.0 600 other0 Other 0 other02 6 Nylon 1 General-purpose 1 100 1.121.14 75 2 400 4 502

47、135 1.121.14 70 2 200 3 503 150 1.121.15 70 2 200 3 504 200 1.121.15 70 2 200 3 500 otherG15 15 % glass 1.201.28 110 4 200 4 170G25 25 % glass 1.281.36 135 5 000 6.5 180G30 30 % glass 1.321.40 150 7 000 7.5 180G35 35 % glass 1.381.44 155 7 500 8 180G00 otherM30 30 % mineral 1.301.40 70 3 200 2.4 50M

48、40 40 % mineral 1.44-1.52 75 4 500 4 70M00 otherR40 40 % glass/mineral1.421.50 100 6 000 3 180R00 other2 Heat-Stabilized 1 100 1.121.14 75 2 400 4 502 135 1.121.14 70 2 200 3 503 150 1.121.15 70 2 200 3 504 200 1.121.15 70 2 200 3 507 recycled 135 1.12-1.14 70 2 000 3 500 otherG5 5 % glass 1.161.22

49、85 2 500 2.5 110G15 15 % glass 1.201.28 110 4 200 4 180G25 25 % glass 1.281.36 135 5 000 6.5 190G30 30 % glass 1.321.40 150 7 000 7.5 190G35 35 % glass 1.361.44 155 7 500 8 190G45 45 % glass 1.461.54 175 10 000 10 190G50 50 % glass 1.521.60 175 10 000 10 190G65 65 % glass 1.701.78 175 13 000 10 200G00 otherM30 30 % mineral 1.301.40 70 3 200 2.4 50M35 35 % mineral 1.391.47 70 3 500 3 60M40 40 % mineral 1.441.52 75 4 500 4 70M00 otherR20 20 % glass/mineral1.251.33 80