ASTM D5133-2005 Standard Test Method for Low Temperature Low Shear Rate Viscosity Temperature Dependence of Lubricating Oils Using a Temperature-Scanning Technique《采用温度扫描技术的润滑油的低温、.pdf

1、Designation: D 5133 05An American National StandardStandard Test Method forLow Temperature, Low Shear Rate, Viscosity/TemperatureDependence of Lubricating Oils Using a Temperature-Scanning Technique1This standard is issued under the fixed designation D 5133; the number immediately following the desi

2、gnation indicates the year oforiginal adoption or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope*1.1 This test method covers the

3、measurement of the appar-ent viscosity of engine oil at low temperatures.1.2 A shear rate of approximately 0.2 s-1is produced atshear stresses below 100 Pa. Apparent viscosity is measuredcontinuously as the sample is cooled at a rate of 1C/h over therange 5 to 40C, or to the temperature at which the

4、 viscosityexceeds 40 000 mPas (cP).1.3 The measurements resulting from this test method areviscosity, the maximum rate of viscosity increase (GelationIndex), and the temperature at which the Gelation Indexoccurs.1.4 Applicability to petroleum products other than engineoils has not been determined in

5、 preparing this test method.1.5 The values stated in SI units are to be regarded as thestandard. The values given in parentheses are for informationonly.1.6 This standard does not purport to address all of thesafety concerns, if any, associated with its use. It is theresponsibility of the user of th

6、is standard to establish appro-priate safety and health practices and determine the applica-bility of regulatory limitations prior to use.2. Referenced Documents2.1 ASTM Standards:2D 341 Viscosity-Temperature Charts for Liquid PetroleumProductsD 3829 Test Method for Predicting the Borderline Pumping

7、Temperature of Engine OilD 4684 Test Method for Determination of Yield Stress andApparent Viscosity of Engine Oils at Low Temperature3. Terminology3.1 Definitions:3.1.1 apparent viscosity, nthe viscosity obtained by use ofthis test method.3.1.1.1 DiscussionSee 3.1.6 for definition of viscosity andun

8、its.3.1.2 Newtonian oil, nan oil that, at a given temperature,exhibits a constant viscosity at all shear rates or shear stresses.3.1.3 non-Newtonian oil, nan oil that, at a given tempera-ture, exhibits a viscosity that varies with shear stress or shearrate.3.1.4 shear rate, nvelocity gradient perpen

9、dicular to thedirection of flow.3.1.4.1 DiscussionThe SI unit for shear rate is the recip-rocal second (1/s; also s-1).3.1.5 shear stress, nforce per unit area in the direction offlow.3.1.5.1 DiscussionThe SI unit for shear stress is thePascal (Pa).3.1.6 viscosity, nthat property of a fluid which re

10、sistsflow.3.1.6.1 DiscussionViscosity is defined as the ratio of theapplied shear stress (force causing flow) and the shear rate(resultant velocity of flow per unit distance from a stationarysurface wet by the fluid). Mathematically expressed:viscosity 5 shear stress/shear rate or, symbolically, h5t

11、/G (1)in which the symbols in the second portion of Eq 1 are defined by theterms in the first portion of the equation. The SI unit for viscosity usedherein is milliPascal seconds (mPas).3.2 Definitions of Terms Specific to This Test Method:33.2.1 air-binding oilsthose engine oils whose borderlinepum

12、ping temperatures are determined by a combination ofgelation and viscous flow.1This test method is under the jurisdiction of ASTM Committee D02 onPetroleum Products and Lubricants and is the direct responsibility of SubcommitteeD02.07 on Flow Properties.Current edition approved April 1, 2005. Publis

13、hed April 2005. Originallyapproved in 1990. Last previous edition approved in 2001 as D 513301.2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Documen

14、t Summary page onthe ASTM website.3The sole source of supply of the equipment and materials known to thecommittee at this time is Tannas Co., 4800 James Savage Rd., Midland, MI 48642.If you are aware of alternative suppliers, please provide this information to ASTMInternational Headquarters. Your co

15、mments will receive careful consideration at ameeting of the responsible technical committee,1which you may attend.1*A Summary of Changes section appears at the end of this standard.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.3.2.

16、2 borderline pumping temperature, nthat temperatureat which an engine oil may have such poor flow characteristicsthat the engine oil pump may not be capable of supplyingsufficient lubricant to the engine.3.2.3 calibration oil, nNewtonian oils developed andused to calibrate the viscometer drive modul

17、e over the viscos-ity range required for this test method.3.2.3.1 Discussionthese calibration oils are speciallyblended to give sufficient sensitivity and range for the specialviscometer head used.3.2.4 computer-programmed automated analysis, nuse ofmodern techniques for acquiring analog data, conve

18、rting theseto digital values and using this information to automaticallyrecord and analyze torque output from the viscometer drivemodule and to render this information into tabular data andplotted relationships.3.2.4.1 analog-to-digital (A-D) converter, na device forconverting continuously produced

19、electrical signals into dis-crete numerical values capable of being analyzed by computertechnology.3.2.5 critical pumpability temperature, nthe temperaturein the viscometer bath at which an oil reaches a chosen criticalpumpability viscosity (see 3.2.6).3.2.6 critical pumpability viscosity, nthat app

20、arent viscos-ity believed to cause pumpability problems in an engine. Thisapparent viscosity is chosen to test an oil for its criticalpumpability temperature.3.2.7 flow-limited oils, nthose oils whose borderlinepumping temperatures are determined by viscous flow.3.2.8 gelation, na rheological condit

21、ion of an oil charac-terized by a marked increase in the flow resistance over andabove the normal exponential increase of viscosity withdecreasing temperature, particularly at lower shear stresses andtemperatures.3.2.8.1 DiscussionGelation has been attributed to a pro-cess of nucleation and crystall

22、ization of components of theengine oil and the formation of a structure.43.2.9 Gelation Index, nthe maximum value of the incre-mental ratio21log log h1!2log log h2!/log T12 log T2!# (2)(in which h is dynamic viscosity and T is in degrees Kelvin)over the temperature range scanned when the incremental

23、decrease in temperature is 1 K.3.2.9.1 DiscussionThe technique of deriving GelationIndex was first developed and practiced5collecting informationfrom a strip-chart recording and applying the empiricalMacCoull-Walther-Wright equation (Test Method D 3412). Forfurther information, see Appendix X1.3.2.1

24、0 Gelation Index reference oils, nnon-Newtonianoils chosen to give certain levels of Gelation Index as a checkon instrument performance3.3.2.11 Gelation Index temperature, nthe temperature (t2in Eq 2) in degrees Celsius at which the Gelation Index occurs.3.2.12 pre-treatment sample heating bath, na

25、water or airbath to heat the samples for 1.5 to 2.0 h at 90 6 2C beforetesting.3.2.13 programmable liquid cold bath, na liquid bathhaving a temperature controller capable of being programmedto run the calibration and the analysis portions of the testmethod.3.2.14 temperature controller, na programma

26、ble devicewhich, when properly programmed, ramps the temperatureupward or downward at a chosen rate or series of steps whilesimultaneously controlling temperature excursions.3.2.14.1 calibration program, na program to run therequired series of temperatures at which the torque valuesnecessary to cali

27、brate the viscometer drive module are col-lected and analyzed.3.2.14.2 test program, na program to run the test oilanalysis at 1C/h temperature decrease.3.2.14.3 hold program, na program to reach and hold theprogrammable liquid cold bath at 5C.3.2.15 test cell, nthe combination of the rotor and stat

28、or.Critical elements of the test cell are sketched in Fig. 1.3.2.15.1 rotor, na titanium rotor sized to give a compro-mise of sensitivity and range to the determination of viscosityand gelation using this test method.(1) stator, na precision-bore borosilicate glass tube, towhich a measured amount of

29、 oil is added for the test and withinwhich the specially-made rotor turns.(2) stator collar, na clamp for the stator which alsopositions it on the test cell alignment device.4Symposium on Low Temperature Lubricant Rheology Measurement and Rel-evance to Engine Operation, ASTM STP 1143, Rhodes, R. B.,

30、 ed., ASTM, 1992.5Selby, T.W., “The Use of the Scanning Brookfield Technique to Study theCritical Degree of Gelation of Lubricants at Low Temperatures”, SAE Paper910746, Society of Automotive Engineers, 1991.FIG. 1 Test CellD51330523.2.16 test cell alignment device6, na special device usedto support

31、 the viscometer drive module while maintaining thestator and the rotor coaxial and vertical in regard to theviscometer driveshaft. Later designs permit dry gas into thecell to prevent moisture and frost buildup.3.2.17 test oil, nany oil for which apparent viscosity is tobe determined using the proce

32、dure described by this testmethod.3.2.18 viscometer drive module, nthe rotor drive andtorque-sensing component of a rotational viscometer.3.2.19 viscometer module support, na part of the test cellalignment device supporting the viscometer drive module.4. Summary of Test Method4.1 After pre-heating a

33、pproximately 20 mL of the test oil ina glass stator at 90C for 1.5 to 2.0 h., the test cell containingthe test oil is attached to a suitable viscometer drive moduleand the test cell immersed in a liquid cold bath and cooled at1C/h over the temperature range of 5 to 40C. Data fromthe viscometer drive

34、 module is collected and fed to a comput-erized data assimilation program to determine the GelationIndex, Gelation Index temperature, and Critical Pumpabilitytemperature for a selected viscosity such as 30 000 or 40 000mPas (cP).5. Significance and Use5.1 Significance of Low-Temperature, Low Shear R

35、ate, En-gine Oil RheologyThe low-temperature, low-shear viscomet-ric behavior of an engine oil determines whether the oil willflow to the sump inlet screen, then to the oil pump, then to thesites in the engine requiring lubrication in sufficient quantity toprevent engine damage immediately or ultima

36、tely after coldtemperature starting.5.1.1 Two forms of flow problems have been identified,4flow-limited and air-binding behavior. The first form of flowrestriction, flow-limited behavior, is associated with the oilsviscosity; the second, air-binding behavior, is associated withgelation.5.2 Significa

37、nce of the Test MethodThe temperature-scanning technique employed by this test method was designedto determine the susceptibility of the engine oil to flow-limitedand air-binding response to slow cooling conditions by provid-ing continuous information on the rheological condition of theoil over the

38、temperature range of use.4,5,7In this way, bothviscometric and gelation response are obtained in one test.NOTE 1This test method is one of three related to pumpability relatedproblems. Measurement of low-temperature viscosity by the two otherpumpability Test Methods D 3829 and D 4684, hold the sampl

39、e in aquiescent state and generate the apparent viscosity of the sample at shearrates ranging up to 15 sec-1and shear stresses up to 525 Pa at a previouslyselected temperature. Such difference in test parameters (shear rate, shearstress, sample motion, temperature scanning, and so forth) can lead to

40、differences in the measured apparent viscosity among these test methodswith some test oils, particularly when other rheological factors associatedwith gelation are present. In addition, the three methods differ consider-ably in cooling rates.5.3 Gelation Index and Gelation Index TemperatureThistest

41、method has been further developed to yield parameterscalled the Gelation Index and Gelation Index temperature. Thefirst parameter is a measure of the maximum rate of torqueincrease caused by the rheological response of the oil as the oilis cooled slowly. The second parameter is the temperature atwhi

42、ch the Gelation Index occurs.6. Apparatus36.1 Test Cell, shown in Fig. 1, consisting of a matched rotorand a stator of the following critical dimensions:6.1.1 Rotor dimensions for: critical length is 65.5 mm (60.1mm) and critical diameter is 18.40 mm (60.02 mm).6.1.2 Stator dimensions for: critical

43、diameter is 22.05 mm(60.02 mm) at whatever length will satisfy the immersiondepth when the upper oil level is a minimum of 15 mm belowthe cooling liquid level over the entire temperature range.6.2 Viscometer Drive Modules, rotational viscometer drivemodules capable of producing an analog signal to a

44、n analog-to-digital converter or other analog signal data processor suchas a strip-chart recorder.6.2.1 With the rotor and stator described in 6.1.1 and 6.1.2,the viscometer drive module shall be capable of measuring toat least 45 000 mPas (cP).6.3 Test Cell Alignment Device, simultaneously maintain

45、s avertical axial alignment and reasonably consistent positioningof the rotor in the stator to give repeatable torque readout fromtest to test when setting up the apparatus for analysis.6.3.1 Viscometer Support, supports the viscometer drivemodule and aligns it vertically.6.3.2 Stator Collar, clamps

46、 the stator and supports it whenthe stator collar is attached to the viscometer support.6.4 Ameans of providing a dry gas atmosphere over the topof the test sample is necessary to prevent condensation andfreezing of water on the oil surface.6.5 Programmable Liquid Cooling Bath, liquid bath ca-pable

47、of running either the calibration or the testing programwith temperature control of 60.1C over the temperature rangedesired at 1C/h.6.5.1 Temperature Controller, is set up to operate accordingto two programs, the Calibration program and the test program.At any temperature the controller modulates te

48、mperaturewithin 0.1C of the desired value.6.6 Computer, Analog-to-Digital Converter, and AnalysisProgram, means of receiving data from the viscometer drivemodule and converting this data into the desired information.6.7 Sample Pre-treatment Water or Air Bath, a program-mable water or air bath for bo

49、th precise control of the test oilsat 90 6 2C and immersion time after the sample reachespre-treatment temperature.6.8 Calibrated Partial-Immersion Mercury Thermometer, anASTM 34C thermometer, calibrated at 90C and reading to60.2C.6The test cell alignment device is covered by patents. Interested parties areinvited to submit information regarding the identification of alternatives to thispatented item to ASTM International Headquarters. Your comments will receivecareful consideration at a meeting of the responsible t