ASTM D5498-2001 Standard Guide for Developing a Training Program for Coating Work Inspectors in Nuclear Facilities《核设施喷涂工作检验人员培训计划编制标准指南》.pdf

1、Designation: D 5498 01Standard Guide forDeveloping a Training Program for Coating Work Inspectorsin Nuclear Facilities1This standard is issued under the fixed designation D 5498; the number immediately following the designation indicates the year oforiginal adoption or, in the case of revision, the

2、year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon (e) indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide is intended to assist those responsible fordeveloping a program for the indoctrination and trainin

3、g ofinspection personnel for coating work in nuclear facilities.1.2 It is recognized that organizations and job responsibili-ties vary widely among utilities and also among varioussupport and service companies. Portions of the program maynot be applicable in all cases. Therefore, it is the responsib

4、ilityof each company to identify the appropriate subject matter forits organization and its site specific needs.1.3 Users of this guide must ensure that coatings workcomplies not only with this guide, but also with the licenseesplant-specific quality assurance program and licensing com-mitments.2. R

5、eferenced Documents2.1 ASTM Standards:2D16 Terminology for Paint, Related Coatings, Materials,and ApplicationsD 1005 Test Method for Measurement of Dry-Film Thick-ness of Organic Coatings Using MicrometersD 1186 Test Methods for Nondestructive Measurement ofDry Film Thickness of Nonmagnetic Coatings

6、 Applied toa Ferrous BaseD 1400 Test Method for Nondestructive Measurement ofDry Film Thickness of Nonconductive CoatingsApplied toa Nonferrous Metal BaseD 2092 Guide for Preparation of Zinc-Coated (Galvanized)Steel Surfaces for PaintingD 2240 Test Method for Rubber PropertyDurometerHardnessD 2583 T

7、est Method for Indentation Hardness of RigidPlastics by Means of a Barcol ImpressorD 3276 Guide for Painting Inspectors (Metal Substrates)D 3359 Test Methods for Measuring Adhesion by Tape TestD 3363 Test Method for Film Hardness by Pencil TestD 3925 Practice for Sampling Liquid Paints and RelatedPi

8、gmented CoatingsD 4138 Test Methods for Measurement of Dry Film Thick-ness of Protective Coating Systems by Destructive MeansD 4212 Test Method for Viscosity by Dip-Type ViscosityCupsD 4214 Test Methods for Evaluating the Degree of Chalk-ing of Exterior Paint FilmsD 4258 Practice for Surface Cleanin

9、g Concrete for CoatingD 4259 Practice for Abrading ConcreteD 4260 Practice for Liquid and Gelled Acid Etching ofConcreteD 4261 Practice for Surface Cleaning Concrete MasonryUnits for CoatingD 4262 Test Method for pH of Chemically Cleaned orEtched Concrete SurfacesD 4263 Test Method for Indicating Mo

10、isture in Concrete bythe Plastic Sheet MethodD 4285 Test Method for Indicating Oil or Water in Com-pressed AirD 4414 Practice for Measurement of Wet Film Thickness byNotch GagesD 4417 Test Methods for Field Measurement of SurfaceProfile of Blast Cleaned SteelD 4537 Guide for Establishing Procedures

11、to Qualify andCertify Personnel Performing Coating Work Inspection inNuclear FacilitiesD 4538 Terminology Relating to Protective Coating andLining Work for Power Generation FacilitiesD 4541 Test Method for Pull-Off Strength of CoatingsUsing Portable Adhesion TestersD 4610 Guide for Determining the P

12、resence of and Remov-ing Microbial (Fungal or Algal) Growth on Paint andRelated CoatingsD 4752 Test Method for Measuring MEK Resistance ofEthyl Silicate (Inorganic) Zinc-Rich Primers by SolventRubD 4787 Practice for Continuity Verification of Liquid orSheet Linings Applied to Concrete Substrates1Thi

13、s guide is under the jurisdiction of ASTM Committee D33 on ProtectiveCoating and Lining Work for Power Generation Facilities and is the directresponsibility of Subcommittee D33.02 on Service and Material Parameters.Current edition approved June 10, 2001. Published August 2001. Originallypublished as

14、 D 5498 94. Last previous edition D 5498 94 (1999).2For referenced ASTM standards, visit the ASTM website, www.astm.org, orcontact ASTM Customer Service at serviceastm.org. For Annual Book of ASTMStandards volume information, refer to the standards Document Summary page onthe ASTM website.1Copyright

15、 ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959, United States.D 4940 Test Method for Conductimetric Analysis of WaterSoluble Ionic Contamination of Blasting AbrasivesD 5162 Practice for Discontinuity (Holiday) Testing ofNonconductive Protective Coating on M

16、etallic SubstratesE 337 Test Method for Measuring Humidity with a Psy-chrometer (the Measurement of Wet- and Dry-Bulb Tem-peratures)2.2 SSPS: The Society for Protective Coatings Standards :3SSPC-PA1 Shop, Field and Maintenance PaintingSSPC-PA2 Measurement of Dry Paint Thickness with Mag-netic GageSS

17、PC-SP1 Solvent CleaningSSPC-SP2 Hand Tool CleaningSSPC-SP3 Power Tool CleaningSSPC-SP5 White Metal Blast CleaningSSPC-SP6 Commercial Blast CleaningSSPC-SP7 Brush-Off Blast CleaningSSPC-SP8 PicklingSSPC-SP10 Near-White Blast CleaningSSPC-SP11 Power Tool Cleaning to Bare MetalSSPC-VIS1 Visual Standard

18、 for Abrasive Blast CleanedSteelSSPC-VIS3 Visual Standard for Power-and Hand-ToolCleaned Steel2.3 Federal Standards:10 CFR 50 Appendix B, Quality Assurance Criteria forNuclear Power Plants and Fuel Reprocessing Plants410 CFR 21 Reporting of Defects and Noncompliance43. Significance and Use3.1 Inspec

19、tion personnel trained for coating work are re-quired to perform examination/inspection tasks to verify con-formance of coating work to written instructions/specifications.3.2 With the use of this guide, those responsible for indoc-trination and training, should be able to develop an appropriateprog

20、ram for training inspection personnel involved in coatingwork.3.3 It should be understood that mastery of the subjectmatter addressed in this guide will not by itself result in thecertification of inspectors. Certification of inspection personnelfor coating work can be obtained as outlined in Guide

21、D 4537.3.4 This guide may be modified for use in nonnuclearfacilities.4. General Requirements for Training for Level I4.1 As a minimum, training shall include sufficient informa-tion to ensure that the inspector understands each of thefollowing topics:4.1.1 Inspection Plans/ProceduresKey points incl

22、ude el-ements, objectives, inspection points, standards, and imple-mentation.4.1.2 Basic Corrosion TheoryKey points include purposeof protective coatings, fundamental mechanisms of corrosion,corrosion cycle, the four items necessary for corrosion tooccur, energy flow, galvanic corrosion, and basic m

23、ethods ofcorrosion control.4.1.3 Coating TechnologyKey points include componentsof a coating, coating types, volatile organic compound (VOC),drying/curing mechanisms, application tolerances, applicationlimitations, and normal use limitations.4.1.4 Health PhysicsKey points include importance, aslow a

24、s reasonably achievable (ALARA), and instructions setforth by the Health Physics Department.4.1.5 Quality AssuranceKey points include philosophy,10 CFR 50 Appendix B, elements of quality assurance (QA)program, written procedures, organizational structure, auditsand 10 CFR 21.4.1.6 Engineering Specif

25、icationsKey points include ele-ments, purpose, and inspection role defined.4.1.7 Coating Work ProceduresKey points include pur-pose and elements.4.1.8 Nuclear DocumentsKey points include regulations,ANSI,ASTM, material qualifications, personnel qualifications,and safety related versus non-safety rel

26、ated.4.1.9 Pre-Job and Job ConferencesKey points includepurposes, participants, conflicts, specifications versus proce-dures versus standards, material specifics, job specifics, exemptareas, inaccessible areas, and limited access areas.4.1.10 Materials Receiving, Storage and HandlingKeypoints includ

27、e materials for surface preparation, cleaning,coating, thinning, inspecting, labeling, controlled storage, shelflife, safety/fire, disposal, inventory control, and material safetydata sheets.4.1.11 SafetyKey points include health, fire, general andjob specific.4.1.12 Pre-Surface Preparation Inspecti

28、on Key pointsinclude how, and what to look for on concrete and steel.4.1.13 Surface Preparation Methods/EquipmentKeypoints include importance, methods for concrete/steel, equip-ment, compressed air cleanliness and standards.4.1.14 Surface Preparation Inspection Key points includecontaminants, degree

29、 of cleanliness, profile/roughness, meth-ods, equipment, and dust removal.4.1.15 Calibration and Proper Use of InspectionInstrumentsKey points include use and calibration.4.1.16 Environmental MeasurementsKey points includepurpose, procedures, temperatures, relative humidity (RH),dew point (DP), wind

30、 velocity, and weather.4.1.17 Mixing Methods/EquipmentKey points includetemperature, mixing, thinning, sweat-in or induction period,agitation, pot life, and equipment.4.1.18 Application Methods/Equipment Key points in-clude methods, equipment, equipment cleanliness, compressedair cleanliness, limita

31、tions, and recognizing problems.4.1.19 Application InspectionKey points include wet filmthickness, environmental conditions, cure requirements be-tween coats, dry film thickness, final cure, cleanliness betweencoats, inspection methods, and inspection equipment.4.1.20 Coating DefectsKey points inclu

32、de types, probablecause, remedies, and inspection techniques.3Available from SSPC: The Society of Protective Coatings, 40 24th St., 6thFloor, Pittsburgh, PA 15222-4656.4Available from U.S. Government Printing Office Superintendent of Documents,732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 2

33、0401.D54980124.1.21 Remedial ActionKey points include surface prepa-ration, materials, application, curing, and inspection.4.1.22 DocumentationKey points include purpose, forms,deviations, and processing.5. General Requirements for Training for Level II5.1 The Requirements of Level I Stated in Secti

34、on 4.5.2 Inspection Plan PreparationKey points includepreparation of inspection plans.5.3 Verification of Inspector CredentialsThe requirementsfor qualification and certification of a Level I inspector oranother Level II inspector.5.4 Implementation of QA ProgramThe inspector mustunderstand how the

35、inspections relate to the QA Programrequirements and how to prepare inspection procedures toimplement the applicable QA Program requirements.6. General Requirements for Training for Level III6.1 The Requirements of Level II Stated in Section 5.6.2 Procedure for Implementation of QA ProgramsPreparing

36、 and approving procedures for the implementation ofa QA program.6.3 Training Program EvaluationEvaluating the ad-equacy of programs used to train coating inspectors.6.4 Verification of Inspector CredentialsThe requirementsfor qualification and certification of Level I and II inspectors oranother Lev

37、el III inspector.7. Commentary7.1 The documents covered in Table 1 are some of thestandards, test methods, or guides for established inspectiontechniques with which a coatings work inspector shouldbecome proficient.8. Plant Specific Requirements8.1 In addition to the generalized training recommended

38、 inSections 4, 5, 6, and 7, the inspector must be trained in sitespecific requirements.9. Keywords9.1 coatings work inspection; inspection; inspection train-ing; inspector training; nuclear; qualification and certificationD5498013TABLE 1 Standards Addressing Recommended Areas of ProficiencyASTM STAN

39、DARDSD16 Terminology Relating to Paint, Varnish, Lacquer, and Related ProductsD 1005 Test Methods for Measurement of Dry Film Thickness of Organic Coatings Using MicrometersD 1186 Test Methods for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied to a Ferrous BaseD 140

40、0 Test Method for Nondestructive Measurement of Dry Film Thickness of Nonconductive Coatings Applied to a Nonferrous Metal BaseD 2092 Practices for Preparation of Zinc-Coated Galvanized Steel Surfaces for PaintD 2240 Test Method for Rubber Property Durometer HardnessD 2583 Test Method for Indentatio

41、n Hardness of Rigid Plastics by Means of a Barcol ImpressorD 3276 Guide for Painting Inspectors (Metal Substrates)D 3359 Test Method for Measuring Adhesion by Tape TestD 3363 Test Method for Film Hardness by Pencil TestD 3925 Practice for Sampling Liquid Paints and Related Pigment CoatingsD 4138 Met

42、hod for Measurement of Dry Film Thickness of Protective Coating Systems by Destructive MeansD 4212 Test Method for Viscosity by Dip-Type Viscosity CupsD 4214 Method for Evaluating Degree of Chalking of Exterior Paint FilmsD 4258 Practice for Surface Cleaning Concrete for CoatingD 4259 Practice for A

43、brading ConcreteD 4260 Practice for Acid Etching ConcreteD 4261 Practice for Surface Cleaning Concrete Unit Masonry for CoatingD 4262 Test Method for pH of Chemically Cleaned or Etched Concrete SurfacesD 4263 Test Method for Indicating Moisture in Concrete by the Plastic Sheet MethodD 4285 Test Meth

44、od for Indicating Oil or Water in Compressed AirD 4414 Practice for Measurement of Wet Film Thickness of Organic Coatings by Notched GagesD 4417 Test Method for Field Measurement of Surface Profile of Blast Cleaned SteelD 4537 Guide for Establishing Procedures to Qualify and Certify Inspection Perso

45、nnel for Coating Work in Nuclear FacilitiesD 4538 Terminology Relating to Protective Coating and Lining Work for Power Generation FacilitiesD 4541 Test Method for Pull-Off Strength of Coatings Using Portable Adhesion-TestersD 4610 Guide for Determining the Presence of and Removing Microbial (Fungal

46、or Algal) Growth on Paint and Related CoatingsD 4752 Test Method for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent RubD 4787 Practice for Continuity Verification of Liquid of Sheet Linings Applied to Concrete SubstratesD 4940 Method for Conductimetric Analysis o

47、f Water Soluble Ionic Contamination of Blasting AbrasivesD 5162 Practice for Discontinuity (Holiday) Testing of Non-Conductive Protective Coating on Metallic SubstratesE 337 Test Method for Measuring Humidity with a Psychrometer (the Measurement of Wet-Bulb and Dry-Bulb Temperatures)SSPC STANDARDSSS

48、PC-PA1 Shop, Field and Maintenance PaintingSSPC-PA2 Measurement of Dry Paint Thickness with Magnetic GageSSPC-SP1 Solvent CleaningSSPC-SP2 Hand Tool CleaningSSPC-SP3 Power Tool CleaningSSPC-SP5 White Metal Blast CleaningSSPC-SP6 Commercial Blast CleaningSSPC-SP7 Brush-Off Blast CleaningSSPC-SP8 Pick

49、lingSSPC-SP10 Near-White Blast CleaningSSPC-SP11 Power Tool Cleaning to Bare MetalSSPC-VIS1 Visual Standard for Abrasive Blast Cleaned SteelSSPC-VIS3 Visual Standard for Power-and Hand-Tool Cleaned SteelASTM International takes no position respecting the validity of any patent rights asserted in connection with any item mentionedin this standard. Users of this standard are expressly advised that determination of the validity of any such patent rights, and the riskof infringement of such rights, are entirely their own responsibility.This standard is sub