ASTM D5498-2012a Standard Guide for Developing a Training Program for Personnel Performing Coating and Lining Work Inspection for Nuclear Facilities《开发核设施涂层和衬砌工作检验人员培训计划的标准指南》.pdf

1、Designation: D5498 12D5498 12aStandard Guide forDeveloping a Training Program for Personnel PerformingCoating and Lining Work Inspection for Nuclear Facilities1This standard is issued under the fixed designation D5498; the number immediately following the designation indicates the year oforiginal ad

2、option or, in the case of revision, the year of last revision. A number in parentheses indicates the year of last reapproval. Asuperscript epsilon () indicates an editorial change since the last revision or reapproval.1. Scope1.1 This guide is intended to assist those responsible for developing a pr

3、ogram for the indoctrination and training of personnelperforming coating and lining inspection work for nuclear facilities.1.2 It is recognized that organizations and job responsibilities vary widely among utilities and also among various support andservice companies. It is the responsibility of the

4、 user of this guide to identify the appropriate subject matter for its program andits specific needs.1.3 Users of this guide must ensure that coating and lining work complies not only with this guide, but also with the licenseesplant-specific quality assurance program and licensing commitments.2. Re

5、ferenced Documents2.1 ASTM Standards:2D16 Terminology for Paint, Related Coatings, Materials, and ApplicationsD610 Practice for Evaluating Degree of Rusting on Painted Steel SurfacesD714 Test Method for Evaluating Degree of Blistering of PaintsD1005 Test Method for Measurement of Dry-Film Thickness

6、of Organic Coatings Using MicrometersD2240 Test Method for Rubber PropertyDurometer HardnessD2583 Test Method for Indentation Hardness of Rigid Plastics by Means of a Barcol ImpressorD3276 Guide for Painting Inspectors (Metal Substrates)D3359 Test Methods for Measuring Adhesion by Tape TestD3363 Tes

7、t Method for Film Hardness by Pencil TestD3843 Practice for Quality Assurance for Protective Coatings Applied to Nuclear FacilitiesD3925 Practice for Sampling Liquid Paints and Related Pigmented CoatingsD4138 Practices for Measurement of Dry Film Thickness of Protective Coating Systems by Destructiv

8、e, Cross-SectioningMeansD4212 Test Method for Viscosity by Dip-Type Viscosity CupsD4214 Test Methods for Evaluating the Degree of Chalking of Exterior Paint FilmsD4258 Practice for Surface Cleaning Concrete for CoatingD4259 Practice for Abrading ConcreteD4260 Practice for Liquid and Gelled Acid Etch

9、ing of ConcreteD4261 Practice for Surface Cleaning Concrete Masonry Units for CoatingD4262 Test Method for pH of Chemically Cleaned or Etched Concrete SurfacesD4263 Test Method for Indicating Moisture in Concrete by the Plastic Sheet MethodD4285 Test Method for Indicating Oil or Water in Compressed

10、AirD4414 Practice for Measurement of Wet Film Thickness by Notch GagesD4417 Test Methods for Field Measurement of Surface Profile of Blast Cleaned Steel1 This guide is under the jurisdiction of ASTM Committee D33 on Protective Coating and Lining Work for Power Generation Facilities and is the direct

11、 responsibilityof Subcommittee D33.04 on Quality Systems and Inspection.Current edition approved March 1, 2012Nov. 1, 2012. Published March 2012February 2013. Originally approved in 1994. Last previous edition approved in 20092012as D5498 09.D5498 12. DOI: 10.1520/D5498-12.10.1520/D5498-12A.2 For re

12、ferencedASTM standards, visit theASTM website, www.astm.org, or contactASTM Customer Service at serviceastm.org. For Annual Book of ASTM Standardsvolume information, refer to the standards Document Summary page on the ASTM website.This document is not an ASTM standard and is intended only to provide

13、 the user of an ASTM standard an indication of what changes have been made to the previous version. Becauseit may not be technically possible to adequately depict all changes accurately, ASTM recommends that users consult prior editions as appropriate. In all cases only the current versionof the sta

14、ndard as published by ASTM is to be considered the official document.Copyright ASTM International, 100 Barr Harbor Drive, PO Box C700, West Conshohocken, PA 19428-2959. United States1D4537 Guide for Establishing Procedures to Qualify and Certify Personnel Performing Coating and Lining Work Inspectio

15、n inNuclear FacilitiesD4538 Terminology Relating to Protective Coating and Lining Work for Power Generation FacilitiesD4541 Test Method for Pull-Off Strength of Coatings Using Portable Adhesion TestersD4610 Guide for Determining the Presence of and Removing Microbial (Fungal orAlgal) Growth on Paint

16、 and Related CoatingsD4752 Practice for Measuring MEK Resistance of Ethyl Silicate (Inorganic) Zinc-Rich Primers by Solvent RubD4787 Practice for Continuity Verification of Liquid or Sheet Linings Applied to Concrete SubstratesD4940 Test Method for Conductimetric Analysis of Water Soluble Ionic Cont

17、amination of Blasting AbrasivesD5144 Guide for Use of Protective Coating Standards in Nuclear Power PlantsD5162 Practice for Discontinuity (Holiday) Testing of Nonconductive Protective Coating on Metallic SubstratesD5163 Guide for Establishing a Program for Condition Assessment of Coating Service Le

18、vel I Coating Systems in NuclearPower PlantsD5402 Practice for Assessing the Solvent Resistance of Organic Coatings Using Solvent RubsD6132 Test Method for Nondestructive Measurement of Dry Film Thickness of Applied Organic Coatings Using an UltrasonicGageD6237 Guide for Painting Inspectors (Concret

19、e and Masonry Substrates)D6386 Practice for Preparation of Zinc (Hot-Dip Galvanized) Coated Iron and Steel Product and Hardware Surfaces for PaintingD6677 Test Method for Evaluating Adhesion by KnifeD7091 Practice for Nondestructive Measurement of Dry Film Thickness of Nonmagnetic Coatings Applied t

20、o Ferrous Metalsand Nonmagnetic, Nonconductive Coatings Applied to Non-Ferrous MetalsD7167 Guide for Establishing Procedures to Monitor the Performance of Safety-Related Coating Service Level III LiningSystems in an Operating Nuclear Power PlantD7234 Test Method for Pull-Off Adhesion Strength of Coa

21、tings on Concrete Using Portable Pull-Off Adhesion TestersD7682 Test Method for Replication and Measurement of Concrete Surface Profiles Using Replica PuttyE337 Test Method for Measuring Humidity with a Psychrometer (the Measurement of Wet- and Dry-Bulb Temperatures)F1869 Test Method for Measuring M

22、oisture Vapor Emission Rate of Concrete Subfloor Using Anhydrous Calcium ChlorideF2170 Test Method for Determining Relative Humidity in Concrete Floor Slabs Using in situ ProbesG12 Test Method for Nondestructive Measurement of Film Thickness of Pipeline Coatings on SteelG62 Test Methods for Holiday

23、Detection in Pipeline Coatings2.2 ASME Codes and Standards:3ASME Boiler and Pressure Vessel Code, Section XI Rules for Inservice Inspection of Nuclear Power Plant Components2.3 International Organization for Standardization (ISO):4ISO 850203 Preparation of Steel Substrates before Application of Pain

24、t and Related Products Tests for the Assessment ofSurface Cleanliness Part 3: Assessment of Dust on Steel Surfaces Prepared for Painting (Pressure-Sensitive Tape Method)2.4 SSPC: The Society for Protective Coatings Standards:5SSPC-AB 1 Mineral and Slab AbrasivesSSPC-AB 2 Cleanliness of Recycled Ferr

25、ous Metallic AbrasiveSSPC-AB 3 Ferrous Metallic AbrasiveSSPC-AB 4 Recyclable Encapsulated Abrasive MediaSSPC Guide 15 Field Methods for Retrieval and Analysis of Soluble Salts on Steel and Other Nonporous SubstratesSSPC-PA1 Shop, Field and Maintenance Painting of SteelSSPC-PA2 Measurement of Dry Pai

26、nt Thickness with Magnetic GageSSPC-PA 9 Measurement of Dry Coating Thickness on Cementitious Substrates Using Ultrasonic GagesSSPC-PA 10 Guide to Safety and Health Requirements for Industrial Painting ProjectsSSPC-PA Guide 11 Protecting Edges, Crevices, and Irregular Steel Surfaced by Stripe Coatin

27、gSSPC-SP1SSPC-SP 1 Solvent CleaningSSPC-SP2SSPC-SP 2 Hand Tool CleaningSSPC-SP3 SSPC-SP 3 Power Tool CleaningSSPC-SP5/NACE SSPC-SP 5/NACE No. 1 White Metal Blast CleaningSSPC-SP6/NACE SSPC-SP 6/NACE No. 3 Commercial Blast CleaningSSPC-SP7/NACE SSPC-SP 7/NACE No. 4 Brush-Off Blast CleaningSSPC-SP8SSP

28、C-SP 8 PicklingSSPC-SP10/NACE SSPC-SP 10/NACE No. 2 Near-White Blast CleaningSSPC-SP11SSPC-SP 11 Power Tool Cleaning to Bare Metal3 Available from American Society of Mechanical Engineers (ASME), ASME International Headquarters, Three Park Ave., New York, NY 10016-5990, http:/www.asme.org.4 Availabl

29、e from International Organization for Standardization (ISO), 1, ch. de la Voie-Creuse, Case postale 56, CH-1211, Geneva 20, Switzerland, http:/www.iso.ch.5 Available from Society for Protective Coatings (SSPC), 40 24th St., 6th Floor, Pittsburgh, PA 15222-4656, http:/www.sspc.org.D5498 12a2SSPC-SP12

30、/NACE No. 5 Surface Preparation and Cleaning of Metals by Waterjetting Prior to RecoatingSSPC-SP13/NACE SSPC-SP 13/NACE No. 6 Surface Preparation of ConcreteSSPC-SP14/NACE SSPC-SP 14/NACE No. 8 Industrial Blast CleaningSSPC-SP15SSPC-SP 15 Commercial Grade Power Tool CleaningSSPC-SP 16 Brush-Off Blas

31、t Cleaning of Coated and Uncoated Galvanized Steel, Stainless Steels, and Non-Ferrous MetalsSSPC-VIS 1 Guide and Reference Photographs for Steel Surfaces Prepared by Dry Abrasive Blast CleaningSSPC-VIS 2 Method of Evaluating Degree of Rusting on Painted Steel SurfacesSSPC-VIS 3 Guide and Reference P

32、hotographs for Steel Surfaces Prepared by Hand and Power Tool CleaningSSPC-VIS 4/NACE VIS 7 Guide and Reference Photographs for Steel Surfaces Prepared by WaterjettingSSPC-VIS 5/NACE VIS 9 Guide and Reference Photographs for Steel Surfaces Prepared by Wet Abrasive Blast CleaningSSPC-SP WJ 1/NACE WJ-

33、1 Clean to Bare SubstrateSSPC-SP WJ 2/NACE WJ-2 Very Thorough CleaningSSPC-SP WJ 3/NACE WJ-3 Thorough CleaningSSPC-SP WJ 4/NACE WJ-4 Light Cleaning2.5 Federal Standards:610 CFR 50 Appendix B Appendix B, Quality Assurance Criteria for Nuclear Power Plants and Fuel Reprocessing Plants10 CFR 21 Reporti

34、ng of Defects and Noncompliance2.6 ICRI Standards:7No. 03732P Guideline for Selecting and Specifying Concrete Surface Preparation for Sealers, Coatings, and Polymer Overlays2.7 NACE Standards:8NACE SP0178 Design, Fabrication, and Surface Finish Practices for Tanks and Vessels to be Lined for Immersi

35、on ServiceNACE SP0188 Discontinuity (Holiday) Testing of New Protective Coatings on Conductive Substrates3. Terminology3.1 Definitions for use with this standard are shown in Terminology D4538 or other applicable standards.4. Significance and Use4.1 Personnel trained for coating and lining work insp

36、ection are required to perform examination/inspection tasks to verifyconformance of coating and lining work to written requirements.4.2 This guide provides guidance for development of an indoctrination and training program for training of personnelperforming coating and lining work inspection.4.3 Ce

37、rtification/qualification of personnel performing coating and lining work inspection is addressed in Guide D4537.5. General Requirements for Training for Level I5.1 As a minimum, training shall include sufficient information to ensure that the person performing coating and lining workinspection unde

38、rstands each of the following topics:5.1.1 Inspection Plans/ProceduresKey points include elements, objectives, inspection points, standards, and implementation.5.1.2 Basic Corrosion TheoryKey points include purpose of protective coating and linings, fundamental mechanisms ofcorrosion, corrosion cycl

39、e, the four items necessary for corrosion to occur, energy flow, galvanic corrosion, and basic methods ofcorrosion control.5.1.3 Coating and Lining TechnologyKey points include components of a coating or lining, coating or lining types, volatileorganic compound (VOC), drying/curing mechanisms, appli

40、cation tolerances, application limitations, and normal use limitations.5.1.4 Health PhysicsKey points include importance, as low as reasonably achievable (ALARA), and instructions set forth bythe Health Physics Department.5.1.4 Quality AssuranceKey points include philosophy, 10 CFR 50Appendix B, ele

41、ments of quality assurance (QA) program,written procedures, organizational structure, audits and 10 CFR 21.5.1.5 Engineering SpecificationsKey points include elements, purpose, and inspection role defined.5.1.6 Coating and Lining Work ProceduresKey points include purpose and elements.5.1.7 Nuclear D

42、ocumentsKey points include regulations, ANSI, ASTM, material qualifications, personnel qualifications, andsafety related versus non-safety related.5.1.8 Pre-Job and Job ConferencesKey points include purposes, participants, conflicts, specifications versus proceduresversus standards, material specifi

43、cs, job specifics, exempt areas, inaccessible areas, and limited access areas.6 Available from U.S. Government Printing Office Superintendent of Documents, 732 N. Capitol St., NW, Mail Stop: SDE, Washington, DC 20401, http:/www.access.gpo.gov.7 Available from International Concrete Repair Institute

44、(ICRI), 3166 South River Road, Suite 132, Des Plaines, IL 60018, www.icri.org.8 Available from NACE International (NACE), 1440 South Creek Dr., Houston, TX 77084-4906, http:/www.nace.org.D5498 12a35.1.9 Materials Receiving, Storage and HandlingKey points include materials for surface preparation, cl

45、eaning, coating andlining, thinning, inspecting, labeling, controlled storage, shelf life, safety/fire, disposal, inventory control, and material safety datasheets.5.1.10 SafetyKey points include health, fire, general and job specific.5.1.11 Pre-Surface Preparation InspectionKey points include how,

46、and what to look for on concrete and steel.5.1.12 Surface Preparation Methods/EquipmentKey points include importance, methods for concrete/steel, equipment,compressed air cleanliness and standards.5.1.13 Surface Preparation InspectionKey points include contaminants, degree of cleanliness, profile/ro

47、ughness, methods,equipment, and dust removal.5.1.14 Calibration and Proper Use of Inspection InstrumentsKey points include use and calibration.5.1.15 Environmental MeasurementsKey points include purpose, procedures, temperatures, relative humidity (RH), dew point(DP), wind velocity, and weather.5.1.

48、16 Mixing Methods/EquipmentKey points include temperature, mixing, thinning, sweat-in or induction period, agitation,pot life, and equipment.5.1.17 Application Methods/EquipmentKey points include methods, equipment, equipment cleanliness, compressed aircleanliness, limitations, and recognizing probl

49、ems.5.1.18 Application InspectionKey points include wet film thickness, environmental conditions, cure requirements betweencoats, dry film thickness, final cure, cleanliness between coats, inspection methods, and inspection equipment.5.1.19 Coating and Lining DefectsKey points include types, probable cause, remedies, and inspection techniques.5.1.20 Remedial ActionKey points include surface preparation, materials, application, curing, and inspection.5.1.21 DocumentationKey points include purpose, forms, deviations, and processing.6. General Re